High-speed feeding system

The limit frame and support tray structure, combined with the vacuum suction cup and distance sensor, solves the problems of low feeding efficiency and unstable transportation in die-cutting processing, and realizes efficient and low-cost product feeding and precise alignment.

CN223467878UActive Publication Date: 2025-10-24上海昊佰智造精密电子股份有限公司
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Patent Information

Application Number
CN202423100990.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-10-24
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The existing die-cutting process has problems such as low product feeding efficiency, unstable transportation and high cost, especially when the product belt and label sheet are difficult to align with high precision when they are in motion.

Method used

It adopts a limit frame and supporting tray structure, with placement slots and adsorption holes on the supporting tray. Combined with vacuum suction cups and distance sensors, it can achieve stable feeding and precise loading control of multiple groups of products.

Benefits of technology

It improves feeding efficiency, prevents products from being thrown out and falling, reduces transportation costs, and achieves high-precision alignment between products and labels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a high-speed feeding system. The high-speed feeding system comprises a plurality of front-back through limiting frames, a material supporting disc arranged in the limiting frames and connected with the limiting frames in a sliding mode, and a support assembly used for supporting and connecting the limiting frames. A plurality of containing grooves used for containing products and adsorption holes formed in the bottom of the material supporting disc and communicated with the containing grooves are formed in the material supporting disc. One side of the limiting frame is provided with a plurality of guide holes used for guiding the products to be placed into the placing groove, a taking-out groove formed in the other side of the limiting frame and used for taking out the products, and a suction cup arranged at the bottom of the limiting frame and used for being matched with the suction holes to suck the products. Compared with the prior art, products are limited through the limiting frame, feeding of the products is prevented from being thrown away at low cost, the distance sensor is arranged to be matched with the through hole and the distance detecting groove to detect the distance between the distance sensor and the material supporting disc, and feeding is conducted when the distance sensor detects the bottom of the distance detecting groove; and the feeding interval of the manipulator is convenient to control.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the die cutting processing field especially, it is a kind of high-speed feeding system. BACKGROUND

[0002] In the die cutting technical field, one kind of die cutting processing is to paste label assembly to the surface of corresponding product, to improve production efficiency, the product needing to be labeled is usually pre-wound into roll, then is supplied to labeling station by the feeding mechanism of labeling machine in the form of continuous product band, and label assembly is supplied to labeling station to be pasted with product on product band by taking down from corresponding label roll, since product band and label are in motion state, high-precision alignment of product band in the form of band and label in the form of sheet is needed, to ensure correct pasting of both,

[0003] The existing product feeding tray uses mechanical hand to place product into tray when using, and traditional feeding tray can only complete the transportation of one group of products in one feeding, leading to low product feeding efficiency, and product is easy to shake off and fall during moving with tray, if using adsorption component to continuously adsorb product during transportation, it will lead to the increase of tray use cost. SUMMARY

[0004] The utility model discloses a high-speed feeding system that overcomes the defects of low product feeding efficiency, unstable transportation and high cost in the prior art.

[0005] The purpose of the utility model can be realized by the following technical scheme:

[0006] The utility model discloses a high-speed feeding system, comprising: a plurality of front and rear through limit frame, be located in the limit frame and with the sliding connection of limit frame tray, support and connect the support assembly of limit frame;

[0007] A plurality of placing grooves for placing products are arranged on the tray, and adsorption holes are arranged in the bottom of the tray and communicate with the placing grooves.

[0008] A plurality of guide holes for guiding products to be placed into the placing grooves are arranged on one side of the limit frame, a taking-out groove is arranged on the other side of the limit frame and used for taking out products, and a suction disc is arranged at the bottom of the limit frame and used for cooperating with the adsorption holes to adsorb products.

[0009] In some specific embodiments, the support assembly includes a bottom plate, a support rod arranged on the bottom plate and used for connecting with the bottom of the limit frame, and a connecting piece connecting adjacent two limit frames.

[0010] In some specific embodiments, the support rods are equidistantly distributed on the bottom plate.

[0011] In some embodiments, the bottom plate is provided with a side frame corresponding to the position of the guide hole of the limiting frame.

[0012] In some embodiments, the side frame is L-shaped.

[0013] In some embodiments, the side wall of the material supporting disc is provided with a distance measuring groove communicating with the placing groove, the side wall of the limiting frame is provided with a through hole corresponding to the guide hole, and the side frame is provided with a distance sensor corresponding to the height of the through hole.

[0014] The distance sensor measures the distance from the bottom of the distance measuring groove through the through hole.

[0015] In some embodiments, the distance measuring groove communicates with the central axis of the placing groove.

[0016] In some embodiments, the opposite sides of the limiting frame are provided with guide rails slidingly connected with the side wall of the material supporting disc, and the movable end of the guide rail is fixedly connected with the material supporting disc.

[0017] In some embodiments, the placing groove is provided with a plurality of rows, and each row is provided with a plurality of placing grooves.

[0018] In some embodiments, the guide hole is provided with a row, and the number of the guide holes in the row is the same as the number of the placing grooves in each row.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] (1) The utility model discloses a limiting frame for covering the material supporting disc, and a plurality of placing grooves are arranged on the material supporting disc, so that the single feeding can complete the feeding of a plurality of products, each product is adsorbed by the suction cup and the adsorption hole during the filling process of the mechanical hand, the product is prevented from falling out of the placing groove, and the product is limited by the limiting frame during the movement of the product, so that the feeding and anti-swing of the product are realized at low cost.

[0021] (2) The utility model discloses a distance sensor, a through hole and a distance measuring groove for detecting the distance between the distance sensor and the material supporting disc, so that the feeding interval of the mechanical hand can be controlled when the distance sensor detects the bottom of the distance measuring groove. BRIEF DESCRIPTION OF DRAWINGS

[0022] Fig. 1 It is a structural schematic diagram of the utility model.

[0023] Fig. 2 It is a connection structure schematic diagram of the support assembly of the utility model.

[0024] Fig. 3The utility model discloses a structure schematic diagram of the limiting frame.

[0025] Fig. 4 The utility model discloses a structure schematic diagram of the limiting frame.

[0026] Fig. 5 The utility model discloses a structure schematic diagram of the limiting frame.

[0027] Fig. 6 The utility model discloses a structure schematic diagram of the limiting frame.

[0028] The figure is identified as follows:

[0029] 11 is the limiting frame, 12 is the support rod, 13 is the bottom plate, 14 is the side frame, 15 is the distance sensor, 16 is the through -hole, 17 is the material tray, 18 is the guide hole, 19 is the take -out groove, 21 is the guide rail, 22 is the placing groove, 23 is the adsorption hole, 24 is the sucking disc, 25 is the connecting piece, 26 is the distance -finding groove. DETAILED DESCRIPTION

[0030] The utility model will be carried out detailed explanation in combination with the specific embodiment and the drawing. This embodiment is implemented with the utility model technical scheme as the premise, gives detailed implementation mode and specific operation process, but the protection scope of the utility model is not limited to the following examples.

[0031] It should be noted that: similar signs and letters show similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0032] The utility model will be carried out detailed explanation in combination with the specific embodiment and the drawing. This embodiment is implemented with the utility model technical scheme as the premise, gives detailed implementation mode and specific operation process, but the protection scope of the utility model is not limited to the following examples.

[0033] In the following examples, if there is no special description of the function components or structure, it indicates that they are all conventional components or conventional structures adopted in the field to realize the corresponding functions.

[0034] Example 1:

[0035] As Figs. 1-6 Shown, the utility model provides a kind of high-speed feeding system, comprising: several front and rear through limiting frame 11, be located in the limiting frame 11 and with the sliding connection of limiting frame 11 material tray 17, support and connect the support assembly of limiting frame 11;

[0036] The material tray 17 is equipped with several placing grooves 22 for placing product, and the adsorption hole 23 is arranged at the bottom of the material tray 17 and penetrates the placing groove 22;

[0037] The side of the limiting frame 11 is provided with a plurality of guide holes 18 for guiding the product to be placed into the placing groove 11, a taking-out groove 19 opened on the other side of the limiting frame 11 and used for taking out the product, and a suction disc 24 arranged at the bottom of the limiting frame 11 and used for cooperating with the adsorption hole 23 to adsorb the product.

[0038] In the technical solution, the limiting frame 11 is arranged to cover the material supporting disc 17, and a plurality of placing grooves 22 are arranged on the material supporting disc 17, so that the single feeding can complete the feeding of a plurality of products. During the filling process by the mechanical hand, the products are adsorbed by the suction disc 24 (for example, a vacuum suction disc) through the adsorption hole 23, so as to prevent the products from falling out of the placing groove 22. During the movement of the products, the limiting frame 11 limits the products, and the feeding of the products is prevented from being thrown and flying at low cost.

[0039] The support assembly includes a bottom plate 13, a support rod 12 arranged on the bottom plate 13 and used for connecting the bottom of the limiting frame 11, and a connecting piece 25 connecting adjacent two limiting frames 11. In order to balance the support of the limiting frame 11, the support rods 12 are equidistantly distributed on the bottom plate 13.

[0040] The side of the bottom plate 13 is provided with a side frame 14 corresponding to the position of the guide hole 18 on the limiting frame 11. For example, the side frame 14 is L-shaped. The side wall of the material supporting disc 17 is provided with a distance measuring groove 26 communicating with the placing groove 22. The side wall of the limiting frame 11 is provided with a through hole 16 corresponding to the guide hole 18. The side frame 14 is provided with a distance sensor 15 consistent in height with the through hole 16. The distance sensor 15 measures the distance from the bottom of the distance measuring groove 26 through the through hole 16. When the distance sensor 15 detects the bottom of the distance measuring groove 26, the feeding is performed, so as to facilitate the control of the feeding interval of the mechanical hand. Preferably, the distance measuring groove 26 communicates with the central axis of the placing groove 11.

[0041] The opposite sides of the limiting frame 11 are provided with guide rails 21 slidably connected with the side wall of the material supporting disc 17. The movable end of the guide rail 21 is fixedly connected with the material supporting disc 17.

[0042] In order to facilitate the unified placement of products, the placing groove 22 is provided with a plurality of rows, and each row is provided with a plurality of placing grooves. The guide hole 18 is provided with one row, and the number of the guide holes arranged in one row is the same as the number of the placing grooves arranged in one row. Preferably, the placing grooves 22 and the guide holes 18 are equidistantly distributed on the material supporting disc 17 and the limiting frame 11, respectively.

[0043] Embodiment 2:

[0044] As Figs. 1-6As shown, the high-speed feeding system provided by the embodiment comprises two limiting frames 11 and a material supporting disc 17 arranged in the limiting frame 11, the material supporting disc 17 is provided with three rows of integrally formed placing grooves 22 which are equidistantly distributed on the material supporting disc 17, each row has five placing grooves 22, the bottom of the material supporting disc 17 is provided with equidistantly distributed adsorption holes 23 which are communicated with the placing grooves 22. The top of the limiting frame 11 is provided with a row of five guide holes 18 which are equidistantly distributed, the guide holes 18 guide the products to the placing grooves 22, and the limiting frame 11 is integrally formed with a taking-out groove 19 on one side, so that the products can be taken out conveniently. The bottom of the limiting frame 11 is provided with a vacuum chuck 24, the vacuum chuck 24 continuously adsorbs the products in the placing grooves 22 in the feeding process through the adsorption holes 23, so that the products are prevented from falling out.

[0045] A connecting piece 25 is arranged between the two limiting frames 11, one side of the connecting piece 25 is fixedly connected with the limiting frame 11, and a guide rail 21 is symmetrically arranged on the inside of the limiting frame 11, for example, an electric guide rail. The material supporting disc 17 is arranged on the inside of the limiting frame 11, the movable end of the electric guide rail is fixedly connected with the material supporting disc 17, and the material supporting disc 17 is driven to move through the electric guide rail.

[0046] The bottom of the limiting frame 11 is provided with a bottom plate 13, the bottom plate 13 is fixedly connected with equidistantly distributed supporting rods 12, one end of the supporting rod 12 is fixedly connected with the limiting frame 11, one side of the bottom plate 13 is fixedly connected with a side frame 14, the side frame 14 is provided with a distance sensor 15, one side of the material supporting disc 17 is provided with equidistantly distributed distance measuring grooves 26 which are communicated with the placing grooves 22, one side of the limiting frame 11 is provided with a through hole 16, the distance sensor 15 measures the distance between the distance measuring grooves 26 through the through hole 16, and the feeding interval and the feeding state are judged through the distance.

[0047] The working principle of the utility model is as follows:

[0048] In use, the mechanical hand moves to the top of the limiting frame 11 after adsorbing and clamping the product, the product is placed into the guide hole 18, the product enters the placing groove 22 of the material supporting disc 17 through the guide hole 18, a plurality of groups of placing grooves 22 are arranged on the material supporting disc 17, each group of placing grooves 22 can place a group of products, after the side placing groove 22 is filled, the electric guide rail drives the material supporting disc 17 to move a certain distance, so that the unfilled placing groove 22 is aligned with the guide hole 18, and the filling of the next group of products is carried out,

[0049] After all the placement grooves 22 are filled, the products in the placement grooves 22 and the material supporting plate 17 are moved to the taking-out groove 19 by the electric guide rail to provide material, and during the movement, the products are effectively prevented from being thrown out of the placement grooves 22 due to the cladding of the limiting frame 11 on the material supporting plate 17. During the filling and feeding process, the vacuum suction cup continuously sucks the product group being filled through the suction hole 23, thereby preventing the product from moving out of the placement groove 22. The distance sensor 15 adjusts the moving distance of the material supporting plate 17 and detects the interval of the mechanical arm feeding through the distance detection groove 26 and the through hole 16.

[0050] The above description of the embodiments is for the purpose of enabling a person of ordinary skill in the art to understand and use the utility model. Those skilled in the art can easily make various modifications to the embodiments and apply the general principles described herein to other embodiments without creative labor. Therefore, the utility model is not limited to the above embodiments, and any improvement and modification made by those skilled in the art within the scope of the utility model should be within the protection scope of the utility model.

Claims

1. A high speed feeding system, characterized in that, Include: A number of front and rear through limiting frame (11), set in the limiting frame (11) and sliding connection with the limiting frame (11) of the material tray (17), support and connect the support assembly of the limiting frame (11); The material tray (17) is provided with a plurality of placing grooves (22) for placing products, and a plurality of adsorption holes (23) are provided at the bottom of the material tray (17) and communicated with the placing grooves (22); One side of the limiting frame (11) is provided with a plurality of guide holes (18) for guiding the product to be placed in the placing groove (22), a taking-out groove (19) is opened on the other side of the limiting frame (11) and used for taking out the product, and a suction disc (24) is arranged at the bottom of the limiting frame (11) and used for cooperating with the adsorption hole (23) to adsorb the product.

2. The high speed feeder system of claim 1, wherein, The support assembly includes a bottom plate (13), a support rod (12) arranged on the bottom plate (13) and used for connecting the bottom of the limiting frame (11), and a connecting piece (25) connecting adjacent two limiting frames (11).

3. The high speed feeder system of claim 2, wherein, The support rods (12) are equidistantly distributed on the bottom plate (13).

4. The high speed feeder system of claim 2, wherein, One side of the bottom plate (13) is provided with a side frame (14) corresponding to the position of the guide hole (18) on the limiting frame (11).

5. The high speed feeder system of claim 4, wherein, The side frame (14) is L-shaped.

6. The high speed feeder system of claim 4, wherein, The side wall of the material tray (17) is provided with a distance measuring groove (26) communicated with the placing groove (22), the side wall of the limiting frame (11) is provided with a through hole (16) corresponding to the guide hole (18), and the side frame (14) is provided with a distance sensor (15) with the same height as the through hole (16), The distance sensor (15) measures the distance between the distance measuring groove (26) and the bottom of the distance measuring groove (26) through the through hole (16).

7. The high speed feeder system of claim 6, wherein, The distance measuring groove (26) is communicated with the central axis of the placing groove (22).

8. The high speed feeder system of claim 1, wherein, The opposite sides of the limiting frame (11) are provided with guide rails (21) slidingly connected with the side wall of the material tray (17), and the movable end of the guide rail (21) is fixedly connected with the material tray (17).

9. The high speed feeder system of claim 1, wherein, The placing groove (22) is provided with a plurality of rows, and each row is provided with a plurality of placing grooves (22).

10. The high speed feeder system of claim 9, wherein, The guide hole (18) is provided with a row, and the number of the guide hole (18) provided in the row is the same as the number of the placing groove (22) provided in the row.