High-precision automatic indexing winding control mechanism
By using a high-precision automatic indexing winding control mechanism, the winding mechanism and support components are precisely adjusted using rotational angle power and drive cylinders. This solves the speed and accuracy problems of the winding machine during the indexing process, and improves the accuracy and consistency of winding.
Patent Information
- Application Number
- CN202422974505.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing automated winding machines need to pause or adjust during the indexing process, which affects the winding speed and accuracy.
A high-precision automatic indexing winding control mechanism is adopted, combined with rotation angle power and drive cylinder, to achieve precise angle adjustment and regulation between the wire hanging mechanism and the support components.
It improves the precision and consistency of winding, ensuring the accuracy and stability of coil winding.
Smart Images

Figure CN223468043U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a winding machine technical field, concretely is a kind of high-precision automatic indexing winding control mechanism. BACKGROUND
[0002] In the field of wire, cable and electronic component manufacturing, winding machine is one of the indispensable key equipment, and its core function is to accurately wind wire to a specific mold or skeleton, forming a coil or winding that meets the requirements. When performing winding task, traditional winding machine mainly relies on mechanical structure to realize the clamping, releasing and rotating of mold of wire;
[0003] Although the automatic winding machine of prior art has realized the automation of wire clamping and releasing to a certain extent, wire clamping and releasing still need to be paused or adjusted in the indexing process, thereby affecting the overall winding speed and accuracy. To solve this problem, the present inventor proposes a high-precision automatic indexing winding control mechanism. SUMMARY
[0004] In view of the deficiencies in the above-mentioned technology, the utility model provides a kind of high-precision automatic indexing winding control mechanism.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a kind of high-precision automatic indexing winding control mechanism, including support assembly, hang line mechanism and adjusting mechanism, the hang line mechanism is installed in the support assembly, for winding coil, the adjusting mechanism is installed in the inside of the support assembly, the adjusting mechanism includes rotation angle power and drive cylinder, the rotation angle power is vertically installed in the support assembly, is respectively used for adjusting the angle of the hang line mechanism and the support assembly, the drive cylinder is vertically installed in the support assembly, for adjusting hang line mechanism.
[0006] As further elaboration, the drive cylinder outwardly extending is provided with a first connecting rod, the first connecting rod is vertically installed with the drive cylinder, the first connecting rod outwardly extending is provided with a second connecting rod, the second connecting rod is installed in the inside of the support assembly, for adjusting hang line mechanism.
[0007] As further elaboration, it further includes connecting block and rotating main shaft, the connecting block is installed in one end of the second connecting rod, the rotating main shaft is vertically installed in the support assembly.
[0008] As further elaboration, it further includes limiting block, sliding guide and sliding block, the limiting block is installed in one end of the support assembly, the sliding guide is installed in the support assembly, the sliding block is installed in the sliding guide, and the whole equipment is adjusted.
[0009] As a further illustration, the limiting block is provided with an adjusting rod extending outward, the adjusting rod is vertically installed on the limiting block, the adjusting rod is provided with an adjusting hand wheel extending outward, the adjusting hand wheel is installed on the adjusting rod, and the adjusting hand wheel is used for adjusting the adjusting rod.
[0010] As a further illustration, the supporting assembly comprises a workbench, supporting rods, a mounting seat and a stator fixing seat, the supporting rods are vertically installed inside the workbench, the supporting rods are provided in plurality and are arranged at intervals, the stator fixing seat is vertically installed on the rotating main shaft, the mounting seat is vertically installed on the stator fixing seat, the rotating angle power is located at the bottom of the workbench, the driving cylinder is located at the bottom of the workbench, the second connecting rod is located inside the stator fixing seat, the rotating main shaft is located at the top of the workbench, the limiting block is located at one end of the supporting rod, and the sliding guide rail is located on one side wall of the supporting rod.
[0011] As a further illustration, the wire hanging mechanism comprises a wire mixing column and an iron core, the wire mixing column is installed on the mounting seat, the iron core is installed on the mounting seat and is away from the wire mixing column.
[0012] As a further illustration, the wire hanging mechanism comprises a wire mixing column and an iron core, the wire mixing column is installed on the mounting seat, the iron core is installed on the mounting seat and is away from the wire mixing column.
[0013] In summary, the high-precision automatic indexing winding control mechanism has the following advantages: the mechanism can realize accurate adjustment of the angle between the wire hanging mechanism and the supporting assembly and fine adjustment of the wire hanging mechanism by combining the rotating angle power and the driving cylinder, so as to ensure the precision and consistency of the coil winding. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a perspective structural schematic view of the high-precision automatic indexing winding control mechanism of the utility model;
[0015] Figure 2 It is a perspective structural schematic view of the high-precision automatic indexing winding control mechanism of the utility model;
[0016] Figure 3 It is a right view of the high-precision automatic indexing winding control mechanism of the utility model;
[0017] Figure 4The utility model discloses a high-precision automatic indexing winding control mechanism's half cut structure schematic view. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative work belong to the range of the utility model protection.
[0019] As Figures 1-4 The utility model discloses a high-precision automatic indexing winding control mechanism, including support subassembly, hang line mechanism and adjusting mechanism, hang line mechanism installs in support subassembly, is used to wind the coil, adjusting mechanism installs in the inside of support subassembly, and adjusting mechanism includes rotation angle power 301 and drive cylinder 302, and rotation angle power 301 is installed vertically in support subassembly, is used to adjust the angle of hang line mechanism and support subassembly respectively, and drive cylinder 302 is installed vertically in support subassembly, is used to adjust hang line mechanism.
[0020] Specifically, rotation angle power 301 and drive cylinder 302 are all installed vertically in the bottom of support subassembly. Rotation angle power 301 is used to adjust the angle between hang line mechanism and support subassembly to ensure that the coil can be wound according to the predetermined direction and angle.
[0021] Drive cylinder 302 is provided with a first connecting rod 303 extending outward, the first connecting rod 303 is installed vertically with the drive cylinder 302, the first connecting rod 303 is provided with a second connecting rod 304 extending outward, the second connecting rod 304 is installed in the inside of support subassembly and is used to adjust hang line mechanism.
[0022] Specifically, through the connection of the first connecting rod 303 and the second connecting rod 304, the drive cylinder 302 can drive the stator fixing seat 102, the mounting seat 101 and the rotating main shaft 306 to rotate accurately.
[0023] Further comprising a connecting block 305 and a rotating main shaft 306, the connecting block 305 is installed at one end of the second connecting rod 304, and the rotating main shaft 306 is installed vertically in the support subassembly.
[0024] Specifically, through the setting of the rotating main shaft 306, it is mainly used for rotating the support subassembly, and the connecting block 305 is driven by the second connecting rod 304 to adjust the tightness of the wire hanging column 201 and the wire clamping block 202.
[0025] The supporting assembly comprises a workbench 11, supporting rods 12, a mounting seat 101, and a stator fixing seat 102.
[0026] Specifically, the sliding block 36 is arranged to move along the sliding guide rail 35, and the sliding block 36 is mainly used for adjusting the positions of the wire hanging mechanism and the adjusting mechanism, thereby improving the practicability.
[0027] The limiting block 34 is provided with an adjusting rod 32 extending outward, the adjusting rod 32 is vertically arranged on the limiting block 34, the adjusting rod 32 is provided with an adjusting hand wheel 31 extending outward, the adjusting hand wheel 31 is arranged on the adjusting rod 32, and the adjusting hand wheel 31 is used for adjusting the adjusting rod 32.
[0028] Specifically, in order to ensure the accuracy and stability of winding, the limiting block 34 and the adjusting hand wheel 31 are arranged in the mechanism. The limiting block 34 is used for limiting the movement range of the wire hanging mechanism to prevent it from exceeding the preset boundary. The adjusting hand wheel 31 is convenient for the operator to fine-tune the adjusting rod 32 according to the needs, so as to realize more accurate winding control.
[0029] The supporting assembly comprises a workbench 11, supporting rods 12, a mounting seat 101, and a stator fixing seat 102.
[0030] Specifically, the supporting assembly is the basis of the whole winding mechanism, which is composed of the workbench 11, the supporting rods 12, the mounting seat 101, the stator fixing seat 102 and other key components. These components are precisely machined and assembled to form a stable and easy-to-adjust work platform. During the working process, the supporting assembly ensures that the wire hanging mechanism and the adjusting mechanism can be accurately and stably positioned and operated.
[0031] The hanging wire mechanism comprises a wire mixing column 21 and a core 22, the wire mixing column 21 is installed on the mounting seat 101, the core 22 is installed on the mounting seat 101 and is away from the wire mixing column 21, further comprising a wire hanging column 201 and a wire clamping block 202, the wire clamping block 202 is installed on the stator fixing seat 102, the wire clamping block 202 is provided with a plurality of and is arranged at intervals, and the wire hanging column 201 is installed in the inside of the wire clamping block 202.
[0032] Specifically, the wire mixing column 21 is responsible for guiding the starting end of the coil, and the core 22 serves as the core of the coil winding. The wire hanging column 201 not only supports the coil, but also ensures that it is wound along the correct path. The wire clamping block 202 is used to fix one end of the coil, and during the winding process, the wire clamping block 202 will release and re-clamp the coil in time to adapt to the winding requirements at different stages, while preventing loosening or falling off during the winding process, and the existence of the wire hanging column 201 further supports and guides the winding of the coil.
[0033] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to encompass all changes falling within the meaning and scope of the equivalent elements of the claims. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0034] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that those skilled in the art can understand.
Claims
1. A high precision automatic indexing winding control mechanism characterized by: It includes a support assembly; A hanging line mechanism is installed on the support assembly for winding the coil; An adjusting mechanism is installed inside the support assembly; The adjusting mechanism includes a rotation angle power and a driving cylinder, the rotation angle power is vertically installed on the support assembly for adjusting the angle of the hanging line mechanism and the support assembly, and the driving cylinder is vertically installed on the support assembly for adjusting the hanging line mechanism.
2. A high precision automatic indexing winding control mechanism according to claim 1, characterized in that: The driving cylinder extends outwardly and is provided with a first connecting rod, the first connecting rod is vertically installed on the driving cylinder, the first connecting rod extends outwardly and is provided with a second connecting rod, the second connecting rod is installed inside the support assembly for adjusting the hanging line mechanism.
3. A high precision automatic indexing winding control mechanism according to claim 2, characterized in that: It also includes a connecting block and a rotating main shaft, the connecting block is installed on one end of the second connecting rod, and the rotating main shaft is vertically installed on the support assembly.
4. A high precision automatic indexing winding control mechanism according to claim 3, characterized in that: It also includes a limiting block, a sliding guide rail and a sliding block, the limiting block is installed on one end of the support assembly, the sliding guide rail is installed on the support assembly, and the sliding block is installed on the sliding guide rail to facilitate the adjustment of the whole equipment.
5. A high precision automatic indexing winding control mechanism according to claim 4, characterized in that: The limiting block extends outwardly and is provided with an adjusting rod, the adjusting rod is vertically installed on the limiting block, the adjusting rod extends outwardly and is provided with an adjusting hand wheel, the adjusting hand wheel is installed on the adjusting rod for adjusting the adjusting rod, a limiting hand wheel is arranged along the Y-axis direction of the adjusting rod, the limiting hand wheel is installed on the middle part of the adjusting rod for limiting the adjusting rod.
6. A high precision automatic indexing winding control mechanism according to claim 4, characterized in that: The support assembly includes a workbench, a support rod, a mounting seat and a stator fixing seat, the support rod is vertically installed inside the workbench, the support rod is provided with a plurality of and is arranged at intervals, the stator fixing seat is vertically installed on the rotating main shaft, the mounting seat is vertically installed on the stator fixing seat, the rotation angle power is located at the bottom of the workbench, the driving cylinder is located at the bottom of the workbench, the second connecting rod is located inside the stator fixing seat, the rotating main shaft is located at the top of the workbench, the limiting block is located at one end of the support rod, and the sliding guide rail is located on one side wall of the support rod.
7. A high precision automatic indexing winding control mechanism according to claim 6, characterized in that: The hanging line mechanism includes a wire mixing column and an iron core, the wire mixing column is installed on the mounting seat, the iron core is installed on the mounting seat and away from the wire mixing column.
8. A high precision automatic indexing winding control mechanism according to claim 7, characterized in that: It also includes a hanging line column and a wire clamping block, the wire clamping block is installed on the stator fixing seat, the wire clamping block is provided with a plurality of and is arranged at intervals, and the hanging line column is installed inside the wire clamping block.