Aluminum roller with improved counter weight

By setting a central axis groove inside the aluminum roller body and using adhesives to fix the counterweight block, combined with the rotating shaft and bearing structure, the problem of uneven weight of the aluminum roller is solved, and the stability and service life of the aluminum roller are improved.

CN223469566UActive Publication Date: 2025-10-24SHANGHAI JUNZHENG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202520053898.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-10-24
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

In the absence of a blind head, the existing aluminum roller cannot effectively adjust the weight of the roller body, resulting in uneven weight and affecting the service life.

Method used

A central axis groove is set inside the roller body of the aluminum roller, and the counterweight block is fixed to the inner wall through an adhesive. Combined with the rotating shaft and bearing structure, the counterweight block can be accurately installed and fixed.

Benefits of technology

The uniformity of the aluminum roller's weight can be adjusted without a blind head, which improves the dynamic balance and stability of the roller and extends its service life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223469566U_ABST
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Abstract

The utility model relates to the technical field of aluminum rollers, in particular to an improved counterweight aluminum roller which comprises a roller body, a center shaft groove is formed in the roller body, two openings of the center shaft groove are formed in the two ends of the roller body respectively, a counterweight block is installed in the roller body, and the counterweight block is used for balancing the weight of the roller body. A bonding piece is bonded on the inner wall of the roller body, and the balancing weight is fixed on the inner wall of the roller body through the bonding piece. The aluminum roller has the effect of changing the balance weight of the aluminum roller when the two ends of the aluminum roller are not provided with the choke plugs.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of aluminum rollers, in particular to an aluminum roller with improved counterweight. BACKGROUND

[0002] In modern industrial production, aluminum rollers play an important role in material conveying, processing and manufacturing. The aluminum roller comprises a roller body and a plug head arranged on both sides of the roller body, and the roller body is of an aluminum structure. When the weight of the roller body is uneven due to production errors, the roller body is prone to deformation in a long time of work, thereby affecting the service life of the aluminum roller.

[0003] At present, when the weight of the roller body is uneven, workers usually fix counterweight nails on the plug head to make the counterweight of the roller body uniform. Specifically, workers open pre-punching holes in the plug head according to the weight distribution of the roller body, and then workers bury counterweight nails in the pre-punching holes. The counterweight nails are in interference fit with the pre-punching holes, and the counterweight of the aluminum roller is uniform under the action of the counterweight nails, thereby increasing the service life of the aluminum roller.

[0004] When the plug head is not arranged at both ends of the aluminum roller, the counterweight nails cannot be buried in the roller body, so that the counterweight of the aluminum roller cannot be changed, and there is room for improvement. CONTENT OF THE INVENTION

[0005] In order to change the counterweight of the aluminum roller when the plug head is not arranged at both ends of the aluminum roller, the application provides an aluminum roller with improved counterweight.

[0006] The application provides an aluminum roller with improved counterweight, which adopts the following technical scheme:

[0007] The aluminum roller with improved counterweight comprises a roller body, a middle shaft groove is opened in the roller body, two openings of the middle shaft groove are arranged at both ends of the roller body, a counterweight block is installed in the roller body, the counterweight block is used for balancing the weight of the roller body, an adhesive member is bonded to the inner wall of the roller body, and the counterweight block is fixed to the inner wall of the roller body through the adhesive member.

[0008] By adopting the above technical scheme, the weight distribution of the roller body can be accurately adjusted by installing the counterweight block in the roller body, so that the roller body can maintain good dynamic balance under different working conditions. The counterweight block is bonded to the inner wall of the roller body through the adhesive member, which reduces the possibility of affecting the inner wall of the roller body by the counterweight block, and the process is easier to operate. The setting realizes the change of the counterweight of the aluminum roller when the plug head is not arranged at both ends of the aluminum roller.

[0009] Optionally, the adhesive member completely covers the surface of the counterweight block, and the counterweight block is close to the opening position of the middle shaft groove.

[0010] Through the adoption of the above technical scheme, under the action of the bonding member, the counterweight block is stably fixed to the inner wall of the roller body, and the covering arrangement reduces the possibility of the counterweight block shaking when the roller body rotates, thereby increasing the stability of the roller body during operation.

[0011] Optionally, the rotating shaft is arranged in the middle shaft groove, and a plurality of bearings are fixed to the rotating shaft, and the outer rings of the bearings are in interference fit with the middle shaft groove, the rotating shaft is used for transporting the bonding member, and the rotating shaft can press the bonding member.

[0012] Through the adoption of the above technical scheme, the design of the rotating shaft makes the installation process of the bonding member more efficient, the bonding member is sent into the middle shaft groove through the rotating shaft, and the position of the bonding member is accurately controlled, so that the assembly time can be greatly shortened, and the rotating shaft can also enhance the bonding effect of the bonding member through the pressing action when transporting the bonding member.

[0013] Optionally, the rotating shaft comprises a rotating shell in interference fit with the inner rings of the bearings, a connecting rod in sliding connection with the rotating shell, and a transport rod in rotating connection with one end of the connecting rod away from the rotating shell, the transport rod is hollow, and one end of the transport rod close to the connecting rod can abut against the inner wall of the middle shaft groove.

[0014] Through the adoption of the above technical scheme, the interference fit between the rotating shell and the inner rings of the bearings ensures the stability of the rotating shaft, so that the rotating shaft can rotate smoothly in the middle shaft groove, and the hollow structure of the transport rod not only reduces the overall weight of the rotating shaft, but also facilitates the delivery of the bonding agent or other necessary substances through the inside of the transport rod, which facilitates the work of the staff in bonding the counterweight block and improves the bonding efficiency.

[0015] Optionally, the two ends of the rotating shell are both in sliding connection with the connecting rods, and one end of each of the two connecting rods away from the rotating shell is hinged with the transport rod.

[0016] Through the adoption of the above technical scheme, the design that the two ends of the rotating shell are both in sliding connection with the connecting rods makes the whole rotating shaft structure more stable, and the setting that the positions close to the two ends of the roller body can both bond the counterweight block makes the range of the counterweight larger, which is convenient for the staff to operate.

[0017] Optionally, the inner wall of the rotating shell is provided with a plurality of clamping grooves, and the end of the connecting rod is fixed with a clamping block, and the clamping block can be clamped with the clamping grooves.

[0018] Through the adoption of the above technical scheme, the clamping and clamping design of the clamping grooves and the clamping block provides a stable connection point between the rotating shell and the connecting rod, which not only enhances the stability of the whole rotating shaft structure, but also ensures that the connecting rod will not accidentally fall off or loosen during sliding, thereby improving the reliability of the connection.

[0019] Optionally, an inner part of the roller body is provided with a clamping groove for limiting the bearing.

[0020] By using the above technical scheme, the clamping groove provides a stable support and limiting point for the bearing. When the bearing is correctly installed in the clamping groove, it effectively prevents the bearing from shaking or mispositioning inside the roller body, thereby enhancing the stability of the entire roller body structure.

[0021] Optionally, a soft shell is fixed to one end of the transport rod close to the rotating shell, and the soft shell can abut against the inner wall of the roller body.

[0022] By using the above technical scheme, the soft shell is mainly provided to protect the inner wall of the roller body from damage. When the transport rod is transported or compacted, the soft shell acts as a buffer layer to reduce the friction and impact of the transport rod on the inner wall of the roller body, thereby prolonging the service life of the roller body.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. When the weight distribution of the roller body is uneven, the worker places the counterweight at the part of the roller body with lighter weight according to the weight distribution of the roller body. At this time, the counterweight is placed inside the roller body, and the counterweight abuts against the inner wall of the central shaft groove. Then the worker uses an adhesive to bond the counterweight to the inside of the roller body, so that the counterweight is fixed to the inner wall of the roller body. This arrangement changes the counterweight of the aluminum roller when there is no plug at both ends of the aluminum roller.

[0025] 2. By setting the limiting structures such as the clamping groove, the clamping block and the clamping groove, the accurate assembly and positioning of the bearing and the connecting rod are achieved. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is a schematic view of the overall structure of an improved counterweight aluminum roller in embodiment one of the present application.

[0027] Figure 2 is a sectional view of an improved counterweight aluminum roller in embodiment one of the present application.

[0028] Figure 3 is a schematic view of the overall structure of an improved counterweight aluminum roller in embodiment two of the present application.

[0029] Figure 4 is a schematic view of the overall structure of a rotating shaft in embodiment two of the present application.

[0030] Figure 5 is a sectional view of an improved counterweight aluminum roller in embodiment two of the present application.

[0031] Figure numerals: 1, roller body; 2, middle shaft groove; 3, counterweight block; 4, adhesive part; 5, rotating shaft; 6, bearing; 51, rotating shell; 52, connecting rod; 53, transport rod; 7, slot; 8, clamping block; 9, clamping slot; 10, soft shell. DETAILED DESCRIPTION

[0032] The following is combined with Figures 1-5 This application is described in further detail.

[0033] The embodiments of the present application disclose an aluminum roller with improved counterweight.

[0034] Example 1

[0035] Reference Figure 1 and Figure 2 An improved counterweight aluminum roller includes a roller body 1, which is made of aluminum alloy material. The roller body 1 is cylindrical, and a central axis groove 2 is opened on the inner wall of the roller body 1. The axis groove is opened at the inner center position of the roller body 1, and the central axis groove 2 is connected with the two ends of the roller body 1 respectively; the counterweight block 3 is a key part for balancing the weight structure of the roller body 1. In the embodiment of the present application, a lead block is preferably used. The counterweight block 3 is fixed to the inner wall of the central axis groove 2 by an adhesive 4. The adhesive 4 is preferably epoxy resin, and the adhesive 4 completely covers the surface of the counterweight block 3.

[0036] In the first embodiment of the present application, the implementation principle of an improved counterweight aluminum roller is as follows: when adding the counterweight 3, the staff adjusts the mass and shape of the counterweight 3 in advance according to the weight distribution of the roller body 1, and then the staff cleans the inner wall of the roller body 1 to remove impurities such as oil, dust, etc. At this time, the staff installs the counterweight 3 to the predetermined position and uses a clamp to fix the counterweight 3 to reduce the possibility of slipping of the counterweight 3 during the bonding process. After the counterweight 3 is fixed, the staff evenly applies the prepared adhesive 4 to the surface of the counterweight 3 and the inner wall of the roller body 1 to ensure that the adhesive 4 fully covers the gap between the counterweight 3 and the roller body 1. After air drying, the adhesive 4 is completely solidified, thereby realizing the change of the counterweight of the aluminum roller when no blind heads are set at both ends of the aluminum roller.

[0037] Example 2

[0038] The difference between the second embodiment and the first embodiment is that: Figure 3 and Figure 4The rotating shaft 5 is arranged in the middle shaft groove 2, and the rotating shaft 5 is rotationally connected with the inner wall of the roller body 1 through the bearing 6, wherein the bearing 6 is in interference fit with the middle shaft groove 2, the rotating shaft 5 is also in interference fit with the inner ring of the bearing 6, the rotating shaft 5 comprises a rotating shell 51 in interference fit with the bearing 6, a connecting rod 52 in sliding connection with the rotating shell 51, and a conveying rod 53 rotationally connected with the connecting rod 52 away from the rotating shell 51, wherein the conveying rod 53 is hollow, the end of the connecting rod 52 away from the rotating shell 51 is provided with an extension piece, the middle part of the conveying rod 53 is rotationally connected with the extension piece, and the end of the conveying rod 53 close to the connecting rod 52 is detachably fixed with a soft shell 10, preferably a plastic shell, the conveying rod 53 is used for conveying the bonding piece 4, and the bonding piece 4 is stored in a easily-pierced protective film.

[0039] Before the rotating shaft 5 is used to bond the weight block 3, the rotating shaft 5 is installed into the inner wall of the middle shaft groove 2 through the bearing 6, in the process, the worker expands the inside of the roller body 1 by heating the aluminum roller, so that the rotating shaft 5 is in interference fit with the middle shaft groove 2; when the rotating shaft is used to bond the weight block 3, the worker conveys the bonding piece 4 to the end of the conveying rod 53 close to the connecting rod 52, in the process, the worker conveys the bonding piece 4 to the specified position through the extension tool, then the worker controls the conveying rod 53 to make the connecting rod 52 slide on the inner wall of the rotating shell 51, so that the end of the conveying rod 53 close to the connecting rod 52 can be close to the position of the inside of the roller body 1 for bonding the weight block 3; the worker sends out the bonding piece 4 through the conveying rod 53, then breaks the protective film outside the bonding piece 4 through the conveying rod 53, so that the bonding piece 4 completely covers the weight block 3, when the bonding piece 4 does not safely cover the weight block 3, the worker controls the conveying rod 53 to use the soft shell 10 to flatten the bonding piece 4, so as to realize the coverage of the bonding piece 4 to the weight block 3.

[0040] Referring to Figure 5 The side wall of the connecting rod 52 is fixed with two clamping blocks 8, the two clamping blocks 8 are arranged in axial symmetry along the connecting rod 52, the inner wall of the rotating shell 51 is provided with a plurality of clamping grooves 7, in the embodiment of the application, the clamping grooves 7 are provided with six, the six clamping grooves 7 are in groups of three, and two groups of clamping grooves 9 are arranged in axial symmetry on the rotating shell 51, the clamping block 8 is in sliding fit with the clamping groove 7, and the clamping groove 7 is arranged along the length direction of the rotating shell 51; the inner wall of the aluminum roller is provided with a plurality of clamping grooves 9, in the embodiment of the application, the clamping grooves 9 are preferably provided with two, and the two clamping grooves 9 are oppositely arranged with the two bearings 6, further reducing the possibility of the bearing 6 sliding in the axial direction of the middle shaft groove 2

[0041] The implementation principle of the improved counterweight aluminum roller is as follows: when the worker uses the rotating shaft 5, the worker places the adhesive piece 4 into the inner wall of the conveying rod 53, then the worker conveys the adhesive piece 4 to the opening position of the conveying rod 53 close to the connecting rod 52, at this time, the worker controls the connecting rod 52 to slide in the inner wall of the rotating shell 51, so that the opening position of the conveying rod 53 corresponds to the position of the counterweight block 3, at this time, the worker controls the conveying rod 53 to place the adhesive piece 4 above the counterweight block 3, then the worker uses the soft shell 10 to break the protective film on the outer wall of the adhesive piece 4, so that the adhesive covers the surface of the counterweight block 3, thereby realizing the adhesion process of the counterweight block 3.

[0042] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. An improved weight balanced aluminum roll characterized by: The application relates to a roller body (1) internally provided with a middle shaft groove (2), two openings of the middle shaft groove (2) are arranged at two ends of the roller body (1), a counterweight (3) is arranged in the roller body (1) and used for balancing the weight of the roller body (1), an adhesive member (4) is bonded to the inner wall of the roller body (1), and the counterweight (3) is fixed to the inner wall of the roller body (1) through the adhesive member (4).

2. An improved counterweighted aluminum roll as defined in claim 1 wherein: The adhesive member (4) completely covers the surface of the counterweight (3), and the counterweight (3) is arranged close to the opening position of the middle shaft groove (2).

3. The improved counterweighted aluminum roll of claim 1, wherein: A rotating shaft (5) is arranged in the middle shaft groove (2), a plurality of bearings (6) are fixed to the rotating shaft (5), the outer rings of the bearings (6) are in interference fit with the middle shaft groove (2), the rotating shaft (5) is used for conveying the adhesive member (4), and the rotating shaft (5) can compress the adhesive member (4).

4. The improved counterweighted aluminum roll of claim 3, wherein: The rotating shaft (5) comprises a rotating shell (51) in interference fit with the inner rings of the bearings (6), a connecting rod (52) in sliding connection with the rotating shell (51), and a conveying rod (53) in rotary connection with one end of the connecting rod (52) away from the rotating shell (51), the conveying rod (53) is hollow, and one end of the conveying rod (53) close to the connecting rod (52) can abut against the inner wall of the middle shaft groove (2).

5. An improved counterweighted aluminum roll as defined in claim 4 wherein: The connecting rods (52) are slidably connected to the two ends of the rotating shell (51), and the conveying rods (53) are hingedly connected to the ends of the two connecting rods (52) away from the rotating shell (51).

6. An improved counterweighted aluminum roll as defined in claim 5 wherein: The inner wall of the rotating shell (51) is provided with a plurality of clamping grooves (7), the end of the connecting rod (52) is fixed with a clamping block (8), and the clamping block (8) can be clamped and matched with the clamping grooves (7).

7. An improved counterweighted aluminum roll as defined in claim 6 wherein: The inner part of the roller body (1) is provided with a clamping groove (9) for limiting the bearings (6).

8. An improved counterweighted aluminum roll as defined in claim 7 wherein: One end of the conveying rod (53) close to the rotating shell (51) is fixed with a soft shell (10), and the soft shell (10) can abut against the inner wall of the roller body (1).