Loudspeaker concave top dustproof cap centering capping jig
Through the dual positioning of the speaker positioning column and the dust cap positioning column, combined with the limiting cooperation of the spring and the movable block, the problems of displacement and deformation during the capping process of the concave dust cap are solved, ensuring the appearance and performance of the speaker and improving the frequency response curve.
Patent Information
- Application Number
- CN202422312003.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the prior art, the capping process of the concave-top dust cap relies on manual or automated suction cups, which may cause the dust cap to be misaligned, deformed, and contaminated by glue, thus affecting the appearance and performance of the speaker.
A fixture for centering and fitting the speaker concave dust cap was designed. The fixture used speaker positioning columns and dust cap positioning columns for dual positioning. The limit cooperation of spring and movable block was combined to ensure the centering and pressure consistency of the cap and avoid deformation of the dust cap.
High-quality centering of the concave dust cap is achieved, skewness and deformation are avoided, the appearance and frequency response curve of the speaker are improved, the problem of insufficient bandwidth is solved, and glue contamination is prevented.
Smart Images

Figure CN223472352U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of loudspeaker jigs, and in particular to a jig for centering and fitting a loudspeaker concave-top dust cap. Background Art
[0002] A speaker is a transducer device that converts electrical signals into acoustic signals. Speakers can be installed in home televisions, multimedia home audio systems, outdoor audio systems, cars, karaoke venues, public square broadcasting systems, computers, and other applications, serving as sound-producing units. The speaker cone (cone, paper cone) typically requires a dust cap. Dust caps come in various shapes, including convex (convex top) and concave (concave top).
[0003] At present, in the loudspeaker industry, the capping (putting on) method of the concave-top dust cap mainly relies on manual capping by operators, which requires high skills of operators and is prone to the problem of dust cap displacement, affecting the front appearance of the speaker. In addition, because the dust cap capping process requires pre-gluing on the speaker drum paper for bonding, the fingers can easily scratch the glue during manual capping, resulting in local glue deficiency after bonding, causing poor air leakage of the dust cap. At the same time, the residual glue on the hands can easily contaminate the surface of the speaker, resulting in poor appearance of glue stains.
[0004] Some companies are currently using automated methods, using automated suction cups to absorb and cap dust caps. However, the centering of the dust caps cannot be guaranteed, and the use of automated suction cups can cause deformation of thinner dust caps, especially aluminum caps, which cannot be repaired or reused once deformed. Utility Model Content
[0005] The main technical problem solved by the present application is to provide a fixture for centering and putting on the concave dust cap of a loudspeaker.
[0006] The present application proposes a fixture for centering and fitting a loudspeaker concave dust cap, comprising:
[0007] The movable block has a top surface and a bottom surface, wherein the top surface is provided with a concave cavity, and the bottom of the concave cavity is provided with a through hole extending through the bottom surface;
[0008] a speaker positioning column, arranged on the top surface of the movable block;
[0009] A dust cap positioning column, comprising a head portion falling into the concave cavity and a column body passing through the through hole, wherein the head portion is used to position the concave top dust cap;
[0010] A base, connected to the bottom of the column;
[0011] The spring is sleeved on the column and located between the movable block and the base.
[0012] In some alternative embodiments, a ring-shaped cavity is formed around the lower section of the through hole in the movable block, and the upper section of the spring is located in the ring-shaped cavity.
[0013] In some alternative embodiments, the top end of the spring abuts against the top of the ring-shaped cavity, so that the movable block is subjected to the upward elastic force of the spring.
[0014] In some alternative embodiments, the width of the head is equivalent to the width of the concave top dust cap.
[0015] In some alternative embodiments, the top surface of the head is conformal to the concave top dust cap.
[0016] In some alternative embodiments, the speaker positioning column has at least two, which are arranged outside the concave cavity.
[0017] In some alternative embodiments, the highest point of the top surface of the head is flush with the upper surface of the movable block, and the speaker positioning column protrudes from the upper surface of the movable block.
[0018] In some alternative embodiments, when the movable block is subjected to downward pressure, it moves downward relative to the dust cap positioning column and compresses the spring.
[0019] In some alternative embodiments, the inner diameter of the concave cavity is greater than the inner diameter of the through hole, and the diameter of the head is greater than the diameter of the column.
[0020] In some alternative embodiments, the movable block has a circular or square top view.
[0021] The present application proposes a speaker concave top dust cap centering and cap fitting jig, which belongs to a kind of speaker dust cap fitting jig. It mainly aims at the centering and deformation problems of concave top dust cap and is suitable for high-quality centering and cap fitting of concave top dust cap in the speaker manufacturing process. The jig adopts the above technical scheme and achieves the following technical effects:
[0022] (1) By adopting the speaker positioning column and the dust cap positioning column, the speaker and the dust cap are double-positioned and continuously guided, which realizes the function of centering and cap fitting (covering) of the concave top dust cap under continuous guiding and limiting, and solves the technical problem of appearance and performance caused by the inclination of the speaker during cap fitting;
[0023] (2) The spring and the movable block are limited and matched, which ensures the consistency of the cap fitting force when the dust cap is fitted, and improves the problem of insufficient 10~12KHz frequency bandwidth of the speaker frequency response curve caused by the improper fitting of the dust cap.
[0024] (3) The head of the dustproof cap positioning column is used to position the concave top dustproof cap, and the head has a large supporting area. By using this large-area fitting support method, the problem of deformation of the dustproof cap caused by small-area adsorption is avoided, especially the risk of irreversible deformation of the dustproof cap made of light and thin materials such as aluminum caused by adsorption is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed in the embodiments and the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0026] Figure 1 It is a structure diagram of a speaker concave top dustproof cap centering hat jig proposed by the embodiments of the present application. DETAILED DESCRIPTION
[0027] In order to enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be described clearly and completely in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should be within the scope of protection of the present application.
[0028] The terms "first", "second", "third" and the like in the specification and claims of the present application and the above drawings are used to distinguish different objects, not to describe a specific order. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units is not limited to the listed steps or units, but can optionally include steps or units not listed, or can optionally include other steps or units inherent to the process, method, product or device.
[0029] The following will be described in detail through specific embodiments.
[0030] Reference Figure 1 The embodiments of the present application propose a speaker concave top dustproof cap centering hat jig. The jig comprises:
[0031] The movable block 3 has a top surface and a bottom surface, and the top surface is provided with a concave cavity 301, and the bottom of the concave cavity 301 is provided with a through hole 302 penetrating to the bottom surface;
[0032] The speaker positioning column 5 is arranged on the top surface of the movable block 5;
[0033] The dustproof cap positioning column 4 includes a head 401 falling into the concave cavity 301 and a column body 402 passing through the through hole 302, and the head 401 is used for positioning the concave dustproof cap;
[0034] The base 1 is connected to the bottom of the column body 402 and is used for supporting the dustproof cap positioning column 4;
[0035] The spring 2 is sleeved on the column body 402 and is located between the movable block 3 and the base 1.
[0036] Here, the inner diameter of the concave cavity 301 is greater than the inner diameter of the through hole 302, and the diameter of the head 401 is greater than the diameter of the column body 402.
[0037] In the jig, the head 401 of the dustproof cap positioning column 4 is used for positioning the concave dustproof cap. Optionally, the width of the head 401 is equivalent to that of the concave dustproof cap, and the head 401 has a top surface 403 conforming to the concave dustproof cap, so that the head 401 has a support area equivalent to that of the concave dustproof cap, thereby achieving good positioning of the concave dustproof cap.
[0038] In the jig, the movable block 3 is sleeved on the dustproof cap positioning column 4 and can move in the vertical direction relative to the dustproof cap positioning column 4, and the spring 3 is used for applying an upward elastic force to the movable block 3, so that the movable block 3 is kept at its highest position in the initial state.
[0039] In some optional embodiments, an annular cavity 303 is formed around the lower section of the through hole 302 in the movable block 3, and the upper section of the spring 2 is located in the annular cavity 303; and the top end of the spring 2 abuts against the top of the annular cavity 303, so that the movable block 3 is subjected to the upward elastic force of the spring 2.
[0040] In some optional embodiments, the speaker positioning column 5 has at least two and is arranged outside the concave cavity 401.
[0041] In some optional embodiments, in the initial state, the highest point of the top surface 403 of the head 401 is flush with the upper surface of the movable block 3, and the speaker positioning column 5 protrudes from the upper surface of the movable block 3.
[0042] In some optional embodiments, when the movable block 3 is subjected to a downward pressure, for example, the gravity of the speaker, the movable block 3 moves downward relative to the dustproof cap positioning column 4 and compresses the spring 2.
[0043] In some optional embodiments, the top view of the movable block 3 can be circular or square or other shapes, which is preferably adapted to the shape of the speaker.
[0044] In some alternative embodiments, the movable block 3 and the dust cap positioning column 4 can be connected in a loose fit manner, so that the movable block 3 can move in the vertical direction relative to the dust cap positioning column 4, and will not be offset in the horizontal direction.
[0045] In some alternative embodiments, the loudspeaker positioning column 5 can be embedded into the mounting hole on the top surface of the movable block 5 in a forward manner.
[0046] In some alternative embodiments, the dust cap positioning column 4 can be embedded into the base 1 in a tight fit manner, and is stably connected with the base 1. The base 1 plays a supporting role for the entire jig.
[0047] In some alternative embodiments, the use steps of the jig in the loudspeaker capning operation of the present application can include:
[0048] Firstly, the concave-top dust cap is placed on the top surface 403 of the dust cap positioning column 4, and the dust cap positioning column 4 plays a dual role of supporting and positioning the concave-top dust cap;
[0049] Then, the loudspeaker (including the basket and the drum paper already pasted on the basket) is aligned with the jig with the front face downward, so that the loudspeaker positioning column 5 passes through the positioning hole on the basket, and the positioning of the loudspeaker is realized;
[0050] Then, the loudspeaker is placed on the jig under the continuous guidance and limitation of the loudspeaker positioning column 5, and the loudspeaker is pressed downward to make the movable block 3 slightly sink, so as to realize the bonding of the concave-top dust cap and the drum paper (the edge of the concave-top dust cap or the drum paper has been coated with glue);
[0051] Finally, the capning is completed, and the loudspeaker is taken out.
[0052] As described above, the present application proposes a loudspeaker concave-top dust cap centering capning jig, which belongs to a kind of loudspeaker dust cap capning jig, and mainly aims at the centering problem and deformation problem of the concave-top dust cap, and is suitable for high-quality centering capning of the concave-top dust cap. The jig of the present application adopts the above technical scheme, and achieves the following technical effects:
[0053] (1) Through the assistance of the capning jig, the loudspeaker and the dust cap are double-positioned by the loudspeaker positioning column and the dust cap positioning column, a continuous guidance and limitation capning (capning) mode is realized, the centering problem of the concave-top dust cap is solved, and the appearance and performance problems caused by the inclination of the dust cap are avoided;
[0054] (2) Through the limiting cooperation of the spring and the movable block, the consistency of the capning pressure is realized, and the problem of insufficient 10~12KHz frequency bandwidth of the frequency response curve caused by the improper bonding of the manual capning is improved;
[0055] (3) The large-area head of the dustproof cap positioning column is supported and limited in a large-area supporting manner, so that the risk of irreversible deformation of the dustproof cap made of light and thin material such as aluminum material caused by the use of a suction pen, a suction disc or the like is avoided.
[0056] The technical solutions of the present application are described in detail through specific examples. In the above examples, the description of each example has its own emphasis, and the parts not described in detail in a certain example can be referred to the related description of other examples.
[0057] It should be understood that the above examples are only used to illustrate the technical solutions of the present application, but not to limit them. Those skilled in the art can modify the technical solutions described in the above examples, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and protection scope of the technical solutions of the embodiments of the present application.
Claims
1. A speaker concave top dust cap centering hat setting jig, characterized by, The utility model relates to a dustproof cap positioning device for a speaker, comprising: a movable block having a top surface and a bottom surface, the top surface being provided with a concave cavity, the bottom of the concave cavity being provided with a through hole penetrating to the bottom surface; a speaker positioning column arranged on the top surface of the movable block; a dustproof cap positioning column comprising a head portion falling into the concave cavity and a columnar body penetrating through the through hole, the head portion being used for positioning a concave dustproof cap; a base connected to the bottom of the columnar body; a spring sleeved on the columnar body and located between the movable block and the base.
2. The dust cap centering hat jig for a speaker concave top dust cap of claim 1 wherein, An annular cavity is formed around the lower section of the through hole in the movable block, and the upper section of the spring is located in the annular cavity.
3. The dust cap centering hat jig for a speaker concave top dust cap of claim 2, wherein, The top end of the spring abuts against the top of the annular cavity, so that the movable block is subjected to the upward elastic force of the spring.
4. The dust cap centering hat jig for a speaker concave top dust cap of claim 2, wherein, The width of the head portion is equivalent to that of the concave dustproof cap.
5. The dust cap centering hat jig for a speaker concave top dust cap of claim 1 wherein, The top surface of the head portion is conformal to the concave dustproof cap.
6. The dust cap centering hat jig for a speaker concave top dust cap of claim 1 wherein, The speaker positioning column has at least two, which are arranged outside the concave cavity.
7. The loudspeaker concave top dust cap centering hat setting jig of claim 1 wherein, The highest point of the top surface of the head portion is flush with the upper surface of the movable block, and the speaker positioning column protrudes from the upper surface of the movable block.
8. The dust cap centering hat placement tool for a concave top dust cap loudspeaker, according to claim 1, wherein, When the movable block is subjected to a downward pressure, it moves downward relative to the dustproof cap positioning column and compresses the spring.
9. The loudspeaker concave top dust cap centering hat setting jig of claim 1 wherein, The inner diameter of the concave cavity is greater than that of the through hole, and the diameter of the head portion is greater than that of the columnar body.
10. The dust cap centering hat placement tool for a concave top speaker, according to claim 1, wherein, The movable block has a circular or square top view.