Tobacco shred material separating device
By designing the curved cavity flow channel and discharge port structure, and utilizing airflow dynamics to separate tobacco from the airflow, the problem of tobacco residue is solved, efficient material separation is achieved, and device blockage is reduced.
Patent Information
- Application Number
- CN202422829842.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-20
AI Technical Summary
In the prior art, the residues of tobacco that are not transported during the negative pressure dust removal process cannot be effectively separated, resulting in tobacco loss, and the existing separation method is prone to cause device blockage.
A tobacco material separation device with a curved cavity flow channel is designed. The movement characteristics of the airflow in the cavity flow channel are used to separate the airflow from the material. The material is thrown out by setting a discharge port and a guide plate, and the airflow dynamics are used to separate the material from the airflow.
Effectively separate tobacco from airflow, reduce tobacco loss, avoid device blockage, and improve separation efficiency.
Smart Images

Figure CN223473098U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of cigarette production equipment, specifically to a tobacco material separation device. Background Technology
[0002] Using negative pressure dust collection for tobacco shred transport is a common technique in the tobacco forming process. However, some tobacco shreds may remain untransported during this process. These residual shreds, after passing through the negative pressure dust collector and entering the dust collection fan or system, become fragmented and contaminated, rendering them unusable and resulting in tobacco loss. Existing technologies address this problem by installing filtration devices in the channel, using sieving and separation methods to separate the tobacco shreds. However, these separation methods are ineffective and prone to clogging. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of the prior art by proposing a tobacco material separation device, which is equipped with a cavity flow channel with a curved surface, and uses the movement characteristics of airflow in the cavity flow channel to separate the airflow from the material.
[0004] This utility model proposes a tobacco material separation device, including a main body with an air inlet and an air outlet. A cavity flow channel is provided inside the main body. The air inlet and air outlet are respectively connected to the two ends of the cavity flow channel. An airflow carrying tobacco enters the cavity flow channel from the air inlet and flows out from the air outlet. The cavity flow channel is a curved channel, including a first sidewall and a second sidewall arranged opposite to each other. Both the first and second sidewalls are curved surfaces curving in the same direction. The second sidewall is located outward relative to the first sidewall. A discharge port is provided on the second sidewall, close to the air outlet, and connected to a receiving box.
[0005] The preferred technical solution of this utility model is as follows: a discharge pipe is provided at the discharge port, the discharge pipe is located outside the cavity flow channel, and the discharge pipe is connected to the receiving box.
[0006] The preferred technical solution of this utility model is as follows: the discharge pipe includes a baffle, the baffle is connected to one end of the discharge port near the air outlet, the cross section of the baffle is an arc and extends downward to connect to the receiving box.
[0007] The preferred technical solution of this utility model is as follows: a guide plate is provided at the discharge port, the guide plate is connected to the side of the discharge port near the air outlet, and the guide plate is inclinedly arranged in the cavity flow channel.
[0008] The preferred technical solution of this utility model is that the distance between the guide plate and the second sidewall gradually increases from the air outlet to the air inlet.
[0009] The preferred technical solution of this utility model is that the area of the air inlet is equal to the area of the air outlet.
[0010] The preferred technical solution of this utility model is as follows: the receiving box is a sealed container, and the discharge port is sealed to the receiving box.
[0011] The preferred technical solution of this utility model is as follows: from the air inlet to the middle of the cavity flow channel, the cross-sectional area of the cavity flow channel gradually decreases, the middle of the cavity flow channel has the smallest cross-sectional area, and from the middle of the cavity flow channel to the air outlet, the cross-sectional area of the cavity flow channel gradually increases.
[0012] The preferred technical solution of this utility model is as follows: the air inlet and air outlet are connected to a dust removal device, and the dust removal device is a vacuum negative pressure dust removal device.
[0013] The tobacco material separation device of this utility model has the following beneficial effects: the first and second side walls inside the cavity flow channel are both curved surfaces. Taking advantage of the characteristic of airflow moving along the curved surface, a discharge port is set on the second side wall. The airflow moves along the cavity flow channel, and the curved surface provides power for the material in the airflow to move and be thrown out, so that when the airflow passes through the discharge port, the material is thrown out from the discharge port, thereby realizing the separation of material and airflow. Attached Figure Description
[0014] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention. In these drawings, similar reference numerals are used to denote similar elements. The drawings described below are some embodiments of the present invention, but not all embodiments. Other drawings will be readily available to those skilled in the art based on these drawings without any inventive effort.
[0015] Figure 1 This is a structural view of an embodiment of the present utility model.
[0016] Figure 2 This is a front view of an embodiment of the present utility model.
[0017] Figure 3 This is a cross-sectional view of an embodiment of the present utility model.
[0018] Figure 4 This is a top view of an embodiment of the present utility model.
[0019] Figure 5 This is a structural view of the connecting seat in an embodiment of this utility model.
[0020] In the diagram: 10. Main body; 101. Cavity flow channel; 102. First side wall; 103. Second side wall; 104. Discharge port; 11. Air inlet; 12. Air outlet; 13. Guide plate; 14. Isolation plate; 20. Discharge pipe; 21. Baffle; 30. Connecting seat; 31. Air inlet pipe; 32. Air outlet pipe. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be arbitrarily combined with each other.
[0022] Please see Figures 1 to 5 A tobacco material separation device includes a main body 10, within which a cavity flow channel 101 is provided. The cavity flow channel 101 is a curved channel, including a first sidewall 102 and a second sidewall 103 disposed opposite to each other. The main body 10 is provided with an air inlet 11 and an air outlet 12 respectively connecting the two ends of the cavity flow channel 101. Both the first sidewall 102 and the second sidewall 103 are curved surfaces curving in the same direction. The second sidewall 103 is located outward relative to the first sidewall 102. A discharge port 104 is provided on the second sidewall 103 near the air outlet 12, and the discharge port 104 is connected to a receiving box. The airflow carrying tobacco material enters the cavity flow channel 101 through the air inlet 11, is guided upward by the second sidewall 103, and is discharged from the discharge port 104, thereby achieving the separation of airflow and material.
[0023] In this embodiment, the first sidewall 102 is a curved surface that bends in one direction. The second sidewall 103 is opposite to the first sidewall 102 and bends in the same direction as the first sidewall 102. The first sidewall 102 and the second sidewall 103 are connected on both sides by two opposite side plates to form a cavity flow channel 101. The second sidewall 103 is located on the outer side relative to the first sidewall 102. When the airflow enters the cavity flow channel 101 from the air inlet 11, guided by the shape of the cavity flow channel 101, the gas moves towards the outlet. Under the guidance of the second sidewall 103 and the first sidewall 102, the tobacco material in the airflow moves close to the second sidewall 103. Therefore, an outlet 104 is opened on the second sidewall 103. After the tobacco moving along the second sidewall 103 moves to the outlet 104, it leaves the cavity flow channel 101 from the outlet 104, thus realizing the separation of materials in the airflow.
[0024] Furthermore, the middle of the cavity flow channel 101 has the smallest cross-sectional area. Along the direction from the middle of the cavity flow channel 101 to the air outlet 12, the cross-sectional area of the cavity flow channel 101 gradually decreases, so that during the movement of the airflow carrying the material in the cavity flow channel 101, the airflow has a higher flow velocity at the position with the smallest cross-sectional area, and the airflow is further accelerated, providing power for the movement of the material, so that the material in the airflow moves closer to the second side wall 103. Along the direction from the air inlet 11 to the middle of the cavity flow channel 101, the cross-sectional area of the cavity flow channel 101 gradually increases, and the distance between the first side wall 102 and the second side wall 103 increases. The accelerated material moves closer to the second side wall 103, and the airflow moves towards the air outlet 12, improving the separation effect of airflow and material.
[0025] The discharge port 104 is located on the second side wall 103 and near the air outlet 12. A discharge pipe 20 is provided at the discharge port 104. The discharge pipe 20 is located outside the cavity flow channel 101 and is connected to a receiving box to collect the separated material. The receiving box is a sealed container, and the discharge pipe 20 and the discharge port 104 are sealed together, as are the discharge pipe 20 and the receiving box. The airflow only moves within the cavity flow channel 101 to ensure effective material separation.
[0026] The receiving box is located below the discharge port 104. Preferably, the discharge pipe 20 includes a baffle 21, which is connected to the upper end of the discharge port 104. The baffle 21 has an arc-shaped cross section and extends downward to guide the material discharged from the discharge port 104 downward into the receiving box.
[0027] A guide plate 13 is provided at the discharge port 104. The guide plate 13 is located inside the cavity flow channel 101 and is connected to the upper end of the discharge port 104. The guide plate 13 is inclined and the distance between the guide plate 13 and the second side wall 103 gradually increases from the air outlet 12 to the air inlet 11. The tail end of the guide plate 13 is closer to the first side wall 102 than its head end. The airflow moves in the cavity flow channel 101, is guided and accelerated by the first side wall 102 and the second side wall 103, and the material moves close to the second side wall 103. When the material moves to the vicinity of the discharge port 104, the guide plate 13 forms a stop on the front side of the material movement, guiding the material moving close to the second side wall 103 to the discharge port 104. The material is discharged through the discharge port 104 and enters the receiving box downward through the baffle 21, completing the separation of airflow and material.
[0028] In this application, the main body 10 is connected to a dust removal device, which is a vacuum negative pressure dust removal device. In order to ensure the airflow balance inside the cavity flow channel 101, the area of the air inlet 11 is the same as the area of the air outlet 12.
[0029] In this embodiment, the main body 10 is a ring-shaped shell structure with an internal cavity flow channel 101. The central ring is eccentrically oriented downward relative to its outer ring contour, so that the cavity flow channel 101 has the smallest cross-sectional area in the middle. The cross-sectional area of the cavity flow channel 101 gradually increases from decreasing to increasing, providing acceleration for material movement and facilitating the separation of material from airflow. The main body 10 has a cross-section, with the air inlet 11 and the air outlet 12 located on the cross-section. The air inlet 11 and the air outlet 12 are respectively located at both ends of the cavity flow channel 101 and are connected only through the cavity flow channel 101. Since the main body 10 is in the shape of a ring in this embodiment, the middle ring is eccentric relative to the outer circle contour. In order to ensure that the air inlet 11 and the air outlet 12 have the same area, an isolation plate 14 is provided at the air outlet 12. The isolation plate 14 is located in the cavity flow channel 101. The lower end of the isolation plate 14 is connected to the first side wall 102, and its upper end is connected to the air outlet 12 to change the area of the air outlet 12.
[0030] A connecting seat 30 is provided on the cross-section, and an air inlet pipe 31 and an air outlet pipe 32 are provided on the connecting seat 30. The connecting seat 30 is connected to the main body 10. The air inlet pipe 31 is connected to the air inlet 11, and the air outlet pipe 32 is connected to the air outlet 12. The airflow mixed with material enters the main body 10 through the air inlet pipe 31, and the material and airflow are separated by the main body 10. The separated material enters the receiving box, and the separated airflow is discharged from the air outlet pipe 32.
[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A tobacco shred material separation device, characterized in that, Includes a main body (10), on which an air inlet (11) and an air outlet (12) are provided. A cavity flow channel (101) is provided inside the main body (10). The air inlet (11) and the air outlet (12) are respectively connected to the two ends of the cavity flow channel (101). The airflow carrying tobacco enters the cavity flow channel (101) from the air inlet (11) and flows out from the air outlet (12). The cavity flow channel (101) is curved. The channel includes a first sidewall (102) and a second sidewall (103) arranged opposite to each other. The first sidewall (102) and the second sidewall (103) are both curved surfaces that bend in the same direction. The second sidewall (103) is located outward relative to the first sidewall (102). The second sidewall (103) is provided with a discharge port (104). The discharge port (104) is close to the air outlet (12). The discharge port (104) is connected to the receiving box.
2. The tobacco material separation device according to claim 1, characterized in that, A discharge pipe (20) is provided at the discharge port (104). The discharge pipe (20) is located outside the cavity flow channel (101) and is connected to the receiving box.
3. The tobacco material separation device according to claim 2, characterized in that, The discharge pipe (20) includes a baffle (21), which is connected to the end of the discharge port (104) near the air outlet (12). The baffle (21) has a circular arc cross section and extends downward to connect to the receiving box.
4. The tobacco material separation device according to claim 2, characterized in that, A guide plate (13) is provided at the discharge port (104). The guide plate (13) is connected to the side of the discharge port (104) near the air outlet (12). The guide plate (13) is inclinedly arranged in the cavity flow channel (101).
5. The tobacco material separation device according to claim 4, characterized in that, From the air outlet (12) to the air inlet (11), the distance between the guide plate (13) and the second side wall (103) gradually increases.
6. The tobacco material separation device according to claim 1, characterized in that, The area of the air inlet (11) is equal to the area of the air outlet (12).
7. The tobacco material separation device according to claim 1, characterized in that, The receiving box is a sealed container, and the discharge port (104) is sealed to the receiving box.
8. The tobacco material separation device according to claim 1, characterized in that, From the air inlet (11) to the middle of the cavity flow channel (101), the cross-sectional area of the cavity flow channel (101) gradually decreases, and the middle of the cavity flow channel (101) has the smallest cross-sectional area. From the middle of the cavity flow channel (101) to the air outlet (12), the cross-sectional area of the cavity flow channel (101) gradually increases.
9. The tobacco material separation device according to claim 1, characterized in that, The air inlet (11) and air outlet (12) are connected to a dust removal device, which is a vacuum negative pressure dust removal device.