Zinc alloy workshop production ash removal device
By designing a multi-directional dust collection head and dust collection components, the zinc alloy workshop dust removal device solves the pollution problem caused by single-directional dust collection, realizes multi-location dust cleaning, and improves the cleanliness and quality of the zinc alloy production environment.
Patent Information
- Application Number
- CN202422582747.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The existing dust removal equipment in the zinc alloy workshop can only perform dust suction in a single direction and position, resulting in a large amount of dust falling onto the un-sucked side of the floor, affecting the workshop environment and causing pollution.
A dust removal device was designed, comprising a U-shaped bracket, multiple suction heads, and suction components. With adjustable side and front suction heads, it can perform dust collection in different directions and positions. It is also equipped with a negative pressure fan and a filter box for dust collection and filtration.
It enables multi-directional and multi-location dust cleaning, avoiding pollution in the zinc alloy workshop and improving the cleanliness of the production environment and production quality.
Smart Images

Figure CN223473667U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of zinc alloy production equipment, specifically relating to a ash removal device for zinc alloy workshop production. Background Technology
[0002] Zinc alloys are alloys composed of zinc as a base with the addition of other elements, commonly including aluminum, copper, magnesium, cadmium, lead, and titanium. Zinc alloys have low melting points, good fluidity, and are easy to melt, weld, braze, and plastically process. They are corrosion-resistant in the atmosphere, and scrap is easy to recycle and remelt. However, they have low creep strength and are prone to dimensional changes due to natural aging. They are produced by melting and then die-casting or pressure processing. The production of zinc alloys generates dust, requiring cleaning to prevent dust from spreading and affecting the quality of the finished product.
[0003] Chinese patent CN212415608U mentions a ash removal device for zinc alloy workshop production, which can effectively clean up the slag falling during the zinc alloy production process, clean the working environment, and improve the cleanliness of the working environment.
[0004] The existing dust removal device in the zinc alloy workshop can only perform dust collection in a single direction and position at a time. This results in a large amount of dust falling onto the uncollected side of the floor during actual use, causing ring-shaped pollution in the zinc alloy workshop as workers walk around. Therefore, we propose a new dust removal device for zinc alloy workshops. Utility Model Content
[0005] The purpose of this utility model is to provide a dust removal device for zinc alloy workshops, in order to solve the problem in the prior art where a large amount of dust falls on the ground and causes circular pollution in the zinc alloy workshop as workers walk around.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A dust removal device for zinc alloy workshop production includes a U-shaped support, with four rectangularly distributed rollers at the bottom of the U-shaped support, and a dust removal mechanism on the outside of the U-shaped support.
[0008] The dust removal mechanism includes a hollow rod, which is fixedly connected to the front side of the U-shaped bracket. A vacuum head is provided on the outside of the hollow rod. Movable hollow rods are provided on both the left and right sides of the U-shaped bracket. A vacuum head is provided on the outside of the hollow rod. A vacuum assembly is provided on the top of the U-shaped bracket. A dry pipe is provided on the outside of the vacuum assembly.
[0009] Preferably, a connecting pipe is fixedly connected to the top of the hollow rod.
[0010] Preferably, a telescopic tube is fixedly connected to the top of the hollow side rod.
[0011] Preferably, the bottom end of the main pipe is connected to the telescopic pipe and the connecting pipe via a communicating vessel.
[0012] Preferably, a U-shaped block is fixedly connected to the outside of the U-shaped bracket, and the hollow side rod is movably connected to the inside of the U-shaped block.
[0013] Preferably, the dust collection assembly includes a filter box, which is fixedly connected to the top of the U-shaped bracket. A negative pressure fan is provided at the rear of the filter box, a filter screen is provided inside the filter box, and a discharge pipe is provided at the bottom of the filter box.
[0014] Preferably, a spring is fixedly connected to the top of the filter box, a top plate is fixedly connected to the top of the spring, a vertical rod is fixedly connected to the bottom of the top plate, and a cleaning brush is fixedly connected to the bottom of the vertical rod.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This utility model, through the setting of the dust removal mechanism, allows for the selection of appropriate dust removal direction and number of dust suction ports according to the actual working environment of the zinc alloy production workshop. By sucking up dust from the ground in different directions and positions, it can avoid pollution of the zinc alloy production workshop environment and help improve the production quality of zinc alloy.
[0017] 2. By incorporating a dust collection component, this utility model provides stable suction for the dust removal mechanism during use, ensuring effective dust removal in the zinc alloy production workshop. Furthermore, the filter screen can be cleaned periodically, ensuring continuous dust removal for the zinc alloy production workshop and demonstrating excellent practicality. Attached Figure Description
[0018] Figure 1 This is one of the perspective views of this utility model;
[0019] Figure 2 This is a second perspective view of the present invention;
[0020] Figure 3 This is a schematic diagram of the hollow side rod of this utility model;
[0021] Figure 4 This is a schematic diagram of the filter box of this utility model;
[0022] Figure 5 This is a cross-sectional schematic diagram of the filter box of this utility model.
[0023] In the picture:
[0024] 1. U-shaped bracket; 2. Rollers;
[0025] 3. Dust removal mechanism; 301. Main pipe; 302. Side hollow rod; 303. Side suction head; 304. Telescopic pipe; 305. Front hollow rod; 306. Connecting pipe; 307. Front suction head; 308. U-shaped block;
[0026] 4. Dust collection assembly; 401. Top plate; 402. Spring; 403. Filter box; 404. Negative pressure fan; 405. Discharge pipe; 406. Filter screen; 407. Vertical bar; 408. Cleaning brush. Detailed Implementation
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] Reference Figures 1-5 As shown, this utility model provides a dust removal device for zinc alloy workshop production, including a U-shaped support 1, four rectangularly distributed rollers 2 at the bottom of the U-shaped support 1, and a dust removal mechanism 3 on the outside of the U-shaped support 1.
[0029] The dust removal mechanism 3 includes a hollow rod 305, which is fixedly connected to the front side of the U-shaped bracket 1. A vacuum head 307 is provided on the outside of the hollow rod 305. Movable hollow rods 302 are provided on both the left and right sides of the U-shaped bracket 1. A vacuum head 303 is provided on the outside of the hollow rod 302. A vacuum assembly 4 is provided on the top of the U-shaped bracket 1. A dry pipe 301 is provided on the outside of the vacuum assembly 4.
[0030] Specifically, both the front suction head 307 and the side suction head 303 are arranged in a trumpet shape and are evenly distributed on the outside of the front hollow rod 305 and the side hollow rod 302, for sucking up dust and impurities from the floor of the zinc alloy production workshop.
[0031] In a further embodiment, refer to Figures 1-3 A connecting pipe 306 is fixedly connected to the top of the hollow rod 305. The connecting pipe 306 is used to connect the main pipe 301 to the inside of the hollow rod 305. A telescopic pipe 304 is fixedly connected to the top of the side hollow rod 302. The telescopic pipe 304 is a telescopic flexible hose that can be extended and retracted. It is used to connect the main pipe 301 to the inside of the side hollow rod 302. The bottom end of the main pipe 301 is connected to the telescopic pipe 304 and the connecting pipe 306 through a connector.
[0032] Specifically, valves are provided between the telescopic pipe 304 and the connecting pipe 306, and the valves are used to control the opening and closing of the telescopic pipe 304 and the connecting pipe 306.
[0033] In this embodiment, the dust collection component 4 generates suction through the main pipe 301, which can be either the telescopic pipe 304 or the connecting pipe 306, and then uses the side hollow rod 302 and the front hollow rod 305 to absorb the dust in the zinc alloy production workshop.
[0034] In a further embodiment, refer to Figures 1-3 A U-shaped block 308 is fixedly connected to the outside of the U-shaped bracket 1, and a hollow side rod 302 is movably connected to the inside of the U-shaped block 308.
[0035] Specifically, a connecting block is movably connected inside the U-shaped block 308 via a pin. The connecting block is fixedly connected to the outside of the side hollow rod 302. Under the action of the connecting block, the pin, and the U-shaped block 308, the side hollow rod 302 can move.
[0036] In this embodiment, the side hollow rod 302 can be opened as needed, and the dust generated in the zinc alloy production workshop can be sucked up and cleaned from different directions by the side dust suction heads 303 on the outer side of the side hollow rod 302 on both sides.
[0037] In a further embodiment, refer to Figures 4-5 The dust collection assembly 4 includes a filter box 403, which is fixedly connected to the top of the U-shaped bracket 1. A negative pressure fan 404 is provided at the rear of the filter box 403. The negative pressure fan 404 draws air out of the filter box 403. A filter screen 406 is provided inside the filter box 403 for filtering dust. A discharge pipe 405 is provided at the bottom of the filter box 403. The bottom end of the discharge pipe 405 needs to be connected to a sealed container for holding dust. A spring 402 is fixedly connected to the top of the filter box 403. The spring 402 can reset the cleaning brush 408 after pressing for easy use next time. A top plate 401 is fixedly connected to the top of the spring 402. A vertical rod 407 is fixedly connected to the bottom of the top plate 401. A cleaning brush 408 is fixedly connected to the bottom of the vertical rod 407. The cleaning brush 408 is used to clean the dust adsorbed on the outside of the filter screen 406 when moving.
[0038] In this embodiment, the negative pressure fan 404 can provide suction for the dust removal mechanism 3 to suck up the dust in the zinc alloy production workshop and filter and collect the sucked-up dust. In addition, it can clean the dust on the outside of the filter screen 406 to ensure the filtration efficiency of the filter screen 406 and continuously clean the dust in the zinc alloy production workshop.
[0039] The working principle of this utility model is as follows:
[0040] Based on the operation of the equipment and the location of dust generation in the zinc alloy production workshop, the U-shaped bracket 1 is pushed to a suitable position using roller 2.
[0041] Start the negative pressure fan 404. The negative pressure fan 404 draws the air in the filter box 403 and flows it outward, causing the main pipe 301 to generate suction. The main pipe 301, through the connector, telescopic pipe 304 and connecting pipe 306, causes the side suction head 303 and the front suction head 307 to generate suction, which sucks up the dust on the floor in the zinc alloy production workshop.
[0042] The position of the hollow rods on both sides can be adjusted by using the U-shaped block 308 to make them parallel or perpendicular to the hollow rod 305, thereby adjusting the suction direction.
[0043] The inhaled dust enters the filter box 403 and is filtered by the filter screen 406. The filtered dust enters the sealed container through the discharge pipe 405. The top plate 401 is pressed down periodically, and the top plate 401 drives the cleaning brush 408 to move downward through the vertical rod 407 to clean the dust adsorbed on the outside of the filter screen 406.
[0044] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust removal device for zinc alloy workshop production, comprising a U-shaped support (1), characterized in that, The bottom of the U-shaped bracket (1) is provided with four rectangularly distributed rollers (2), and the outside of the U-shaped bracket (1) is provided with a dust removal mechanism (3); The dust removal mechanism (3) includes a hollow rod (305), which is fixedly connected to the front side of the U-shaped bracket (1). A vacuum head (307) is provided on the outside of the hollow rod (305). Movable hollow rods (302) are provided on both the left and right sides of the U-shaped bracket (1). A vacuum head (303) is provided on the outside of the hollow rod (302). A dust collection assembly (4) is provided on the top of the U-shaped bracket (1). A dry pipe (301) is provided on the outside of the dust collection assembly (4).
2. The dust removal device for zinc alloy workshop production according to claim 1, characterized in that: A connecting pipe (306) is fixedly connected to the top of the hollow rod (305).
3. The dust removal device for zinc alloy workshop production according to claim 1, characterized in that: The top of the side hollow rod (302) is fixedly connected to a telescopic tube (304).
4. The ash removal device for zinc alloy workshop production according to claim 1, characterized in that: The bottom end of the main pipe (301) is connected to the telescopic pipe (304) and the connecting pipe (306) through a communicating vessel.
5. A dust removal device for zinc alloy workshop production according to claim 1, characterized in that: A U-shaped block (308) is fixedly connected to the outside of the U-shaped bracket (1), and the hollow side rod (302) is movably connected to the inside of the U-shaped block (308).
6. The ash removal device for zinc alloy workshop production according to claim 1, characterized in that: The dust collection assembly (4) includes a filter box (403), which is fixedly connected to the top of the U-shaped bracket (1). A negative pressure fan (404) is provided on the rear side of the filter box (403), a filter screen (406) is provided on the inner side of the filter box (403), and a discharge pipe (405) is provided at the bottom of the filter box (403).
7. A dust removal device for zinc alloy workshop production according to claim 6, characterized in that: A spring (402) is fixedly connected to the top of the filter box (403), a top plate (401) is fixedly connected to the top of the spring (402), a vertical rod (407) is fixedly connected to the bottom of the top plate (401), and a cleaning brush (408) is fixedly connected to the bottom of the vertical rod (407).
Citation Information
Patent Citations
Ash removal device for zinc alloy workshop production
CN212415608U