Permanent magnet vacuum filtering device

By combining the controller-driven roller brush and atomizing nozzle, the filter cloth is automatically cleaned, solving the clogging problem caused by filter cloth dirt and improving the cleaning efficiency and filtration effect of the vacuum permanent magnet filter device.

CN223474559UActive Publication Date: 2025-10-28ZHAOYUAN JINDU MINING MASCH CO LTD
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Patent Information

Application Number
CN202423023322.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-28
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing vacuum permanent magnet filtration devices tend to get dirty after a period of use, leading to clogged filter holes and low cleaning efficiency, especially as solidified mud is difficult to remove completely.

Method used

The design incorporates a controller, roller brush, pusher assembly, and drive assembly. The controller automatically pushes the roller brush into contact with the filter cloth surface, while the atomizing nozzle sprays cleaning fluid, achieving automatic cleaning and wetting of the solidified sludge, thus improving cleaning efficiency.

Benefits of technology

It enables automated cleaning of filter cloth, improves cleaning efficiency, prevents cleaning omissions, and enhances filtration effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223474559U_ABST
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Abstract

The utility model relates to the technical field of vacuum permanent magnet filtering, in particular to a permanent magnet vacuum filtering device which comprises a machine frame, a filtering cylinder and filtering cloth and further comprises a controller, a supporting plate, a rolling brush, a pushing assembly, a driving assembly, a supplying assembly and a plurality of atomizing spray heads, the supporting plate is fixedly arranged on the outer wall of the machine frame, and the pushing assembly is arranged at the top of the supporting plate; the pushing assembly is arranged on the supporting plate, the driving assembly is inserted into the pushing assembly, the rolling brush is fixedly arranged on the driving assembly, the supply assembly is arranged at the top of the supporting plate, the atomization nozzles are arranged on the pushing assembly at equal intervals, and the pushing assembly, the driving assembly and the supply assembly are all electrically connected with the controller. Manual cleaning of the filter cloth is not needed, time and labor are saved, the cleaning efficiency is improved, meanwhile, slurry solidified on the surface of the filter cloth can be wetted, the hardness of the slurry is reduced, the slurry can be conveniently and easily swept away through a rolling brush, and the cleaning effect is improved.
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Description

Technical Field

[0001] This utility model relates to the field of vacuum permanent magnet filtration technology, specifically to a permanent magnet vacuum filtration device. Background Technology

[0002] The vacuum permanent magnet filter is a top-feed cylindrical external filter type, mainly suitable for dewatering coarse-grained strongly magnetic materials. The cylinder is equipped with a strontium ferrite permanent magnet system, which promotes the rapid adsorption of magnetic particles onto the filter cloth surface. The filter is primarily used for dewatering coarse-grained strongly magnetic mineral concentrate slurries. Due to the top feeding method, the stratification of the concentrate in the filter cake according to particle size is more pronounced. When the magnetic concentrate forms a filter cake, the particles are simultaneously subjected to gravity and magnetic force, separating coarse particles from fine particles. The finer particles of the ore move towards the filter cloth faster than the coarser particles, resulting in better air permeability of the filter cake. Furthermore, the magnetic particles in the slurry are radially distributed on the surface of the cylinder under magnetic attraction, and the magnetic agitation is generated due to the change in magnetic polarity. These factors contribute to the easy dehydration of the filter cake, resulting in a thicker and more permeable filter cake, which significantly improves productivity. Compared with a cylindrical vacuum filter of the same specifications, its efficiency is more than three times higher, making it an indispensable magnetic filtration device for solid-liquid separation of magnetic ores.

[0003] The existing device has the following shortcomings:

[0004] 1. After a period of use, the filter cloth is prone to getting dirty, that is, mud adheres to the surface of the filter cloth, causing the filter pores to become clogged, which will reduce the filtration effect of the device. The filter cloth needs to be cleaned manually, which is slow and has low cleaning efficiency.

[0005] 2. Although some devices are designed with cleaning brushes that can clean the mud on the surface of the filter cloth, the cleaning brushes cannot completely remove the solidified mud after the mud solidifies and becomes harder, thus reducing the cleaning effect on the filter cloth. Utility Model Content

[0006] The purpose of this invention is to provide a permanent magnet vacuum filtration device.

[0007] To achieve this objective, the present invention adopts the following technical solution:

[0008] A permanent magnet vacuum filtration device is provided, including a frame, a filter cylinder and a filter cloth. The filter cylinder is rotatably mounted on the top of the frame, and the filter cloth is disposed on the outer wall of the cylinder in the circumferential direction.

[0009] It also includes a controller, support plate, roller brush, push assembly, drive assembly, supply assembly and several atomizing nozzles;

[0010] The support plate is fixed on the outer wall of the frame, the push assembly is located on the top of the support plate, the drive assembly is inserted into the push assembly, the roller brush is fixed on the drive assembly, the supply assembly is located on the top of the support plate, and several atomizing nozzles are evenly spaced on the push assembly. The push assembly, drive assembly, and supply assembly are all electrically connected to the controller.

[0011] Preferably, the pushing component includes an electric push rod and a U-shaped sliding frame. A limiting plate is fixedly provided on the top of the support plate, the electric push rod is inserted into the top of the limiting plate, the U-shaped sliding frame is fixedly provided on its output end, and the electric push rod is electrically connected to the controller.

[0012] Preferably, the bottom of the U-shaped sliding frame is fixedly provided with two sliders, and the top of the support plate is fixedly provided with two slide rails, with each slider being slidably connected to one slide rail.

[0013] Preferably, the drive assembly includes a motor and a rotating shaft. The rotating shaft is rotatably mounted on the outer wall of the U-shaped sliding frame. The motor is fixedly mounted on one end of the U-shaped sliding frame. One end of the rotating shaft is fixedly connected to the output end of the motor via a coupling. The roller brush is fixedly connected to the outer wall of the rotating shaft. The motor is electrically connected to the controller.

[0014] Preferably, the supply components include a storage tank, a water pump, an extraction pipe, and a telescopic delivery pipe. The storage tank and the water pump are both fixedly mounted on the top of the support plate. The bottom of the storage tank is provided with a discharge port. The extraction pipe is fixedly mounted between the discharge port and the input end of the water pump. The telescopic delivery pipe is fixedly mounted on the output end of the water pump. The water pump is electrically connected to the controller.

[0015] Preferably, a diversion pipe is fixedly provided on the top of the U-shaped sliding frame, and several atomizing nozzles are fixedly connected to the diversion pipe. The diversion pipe is fixedly connected to the end of the telescopic delivery pipe away from the water pump.

[0016] Preferably, an injection pipe is fixedly provided on the top outer wall of the storage tank, and a sealing plug is inserted inside the injection pipe.

[0017] The beneficial effects of this utility model are:

[0018] This invention, through the design of a controller, roller brush, pushing component, and driving component, allows the controller to activate the pushing component after use, pushing the roller brush to contact the filter cloth surface. Then, the driving component is activated to rotate the roller brush, automatically cleaning the mud adhering to the filter cloth surface. This eliminates the need for manual cleaning, saving time and effort and improving cleaning efficiency. The invention also incorporates a controller, supply component, and several atomizing nozzles. While the roller brush cleans the filter cloth surface, the atomizing nozzles spray cleaning fluid onto the surface, wetting the solidified mud and reducing its hardness, thus facilitating easy removal of the mud by the roller brush and improving cleaning effectiveness. Finally, the permanent magnet vacuum filtration device of this invention, by activating the filter cylinder to rotate, simultaneously sprays cleaning fluid onto the filter cloth and cleans it with the roller brush. The rotation of the filter cylinder ensures that all filter cloth on the outer wall of the cylinder is cleaned, achieving a thorough cleaning effect and improving the filtration efficiency of the device, preventing any cleaning omissions. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments of the present invention will be briefly described below.

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 for Figure 1 A magnified view of point A in the figure;

[0022] Figure 3 for Figure 1 Enlarged view of point B in the image;

[0023] Figure 4 This is a side view of the present invention;

[0024] Figure 5 for Figure 4 Enlarged view of point C in the image;

[0025] Figure 6 This is a three-dimensional structural diagram of the support plate, roller brush, drive assembly, and several atomizing nozzles of this utility model.

[0026] Figure 7 for Figure 6 Enlarged view of point D in the image;

[0027] In the diagram: 1. Frame; 2. Filter cartridge; 3. Filter cloth; 4. Support plate; 5. Roller brush; 6. Pushing assembly; 7. Drive assembly; 8. Supply assembly; 9. Atomizing nozzle; 10. Electric push rod; 11. U-shaped sliding frame; 12. Slider; 13. Slide rail; 14. Motor; 15. Rotating shaft; 16. Storage tank; 17. Water pump; 18. Extraction pipe; 19. Telescopic delivery pipe; 20. Diversion pipe; 21. Injection pipe; 22. Sealing plug. Detailed Implementation

[0028] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0029] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of the present invention, some parts in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product.

[0030] Reference Figures 1 to 6 As shown, the permanent magnet vacuum filtration device includes a frame 1, a filter cylinder 2 and a filter cloth 3. The filter cylinder 2 is rotatably mounted on the top of the frame 1, and the filter cloth 3 is mounted on the outer wall of the cylinder in the circumferential direction.

[0031] It also includes a controller, a support plate 4, a roller brush 5, a push assembly 6, a drive assembly 7, a supply assembly 8, and several atomizing nozzles 9;

[0032] The support plate 4 is fixed on the outer wall of the frame 1, the push assembly 6 is located on the top of the support plate 4, the drive assembly 7 is inserted into the push assembly 6, the roller brush 5 is fixed on the drive assembly 7, the supply assembly 8 is located on the top of the support plate 4, and several atomizing nozzles 9 are evenly spaced on the push assembly 6. The push assembly 6, the drive assembly 7 and the supply assembly 8 are all electrically connected to the controller.

[0033] Reference Figures 1 to 6 As shown, the pushing assembly 6 includes an electric push rod 10 and a U-shaped sliding frame 11. A limiting plate is fixedly provided on the top of the support plate 4. The electric push rod 10 is inserted into the top of the limiting plate. The U-shaped sliding frame 11 is fixedly provided on its output end. The electric push rod 10 is electrically connected to the controller. When the filter cloth 3 becomes dirty after a period of use, the controller starts the electric push rod 10, thereby causing its output end to extend. Since its output end is fixedly connected to the U-shaped sliding frame 11, it drives the U-shaped sliding frame 11 to move towards the end closer to the filter cloth 3 until the roller brush 5 on the U-shaped sliding frame 11 is in contact with the surface of the filter cloth 3.

[0034] Reference Figures 1 to 6As shown, two sliders 12 are fixedly provided at the bottom of the U-shaped sliding frame 11, and two slide rails 13 are fixedly provided at the top of the support plate 4. Each slider 12 is slidably connected to one slide rail 13. The two sliders 12 and the two slide rails 13 slide in cooperation to improve the stability of the U-shaped sliding frame 11 moving towards the end closer to the filter cloth 3. At the same time, it will drive several atomizing nozzles 9 on the U-shaped sliding frame 11 to move closer to the filter cloth 3, so as to facilitate spraying the cleaning liquid onto the surface of the filter cloth 3.

[0035] Reference Figures 1 to 6 As shown, the drive assembly 7 includes a motor 14 and a rotating shaft 15. The rotating shaft 15 is rotatably mounted on the outer wall of the U-shaped sliding frame 11. The motor 14 is fixedly mounted on one end of the U-shaped sliding frame 11. One end of the rotating shaft 15 is fixedly connected to the output end of the motor 14 via a coupling. The roller brush 5 is fixedly connected to the outer wall of the rotating shaft 15. The motor 14 is electrically connected to the controller. When the roller brush 5 on the U-shaped sliding frame 11 moves to fit against the surface of the filter cloth 3, the motor 14 is started by the controller. Since the roller brush 5 is rotatably connected to the U-shaped sliding frame 11 via the rotating shaft 15, and the output end of the motor 14 is fixedly connected to one end of the rotating shaft 15, the roller brush 5 is driven to rotate, wiping the dirt on the surface of the filter cloth 3 to achieve a cleaning effect.

[0036] Reference Figures 1 to 6 As shown, the supply component 8 includes a storage tank 16, a water pump 17, an extraction pipe 18, and a telescopic delivery pipe 19. The storage tank 16 and the water pump 17 are both fixedly mounted on the top of the support plate 4. The bottom of the storage tank 16 is provided with a discharge port. The extraction pipe 18 is fixedly mounted between the discharge port and the input end of the water pump 17. The telescopic delivery pipe 19 is fixedly mounted on the output end of the water pump 17. The water pump 17 is electrically connected to the controller. While the roller brush 5 is cleaning, the water pump 17 is started by the controller, so that the cleaning fluid in the storage tank 16 is delivered to the diversion pipe 20 through the extraction pipe 18, the water pump 17, and the telescopic delivery pipe 19.

[0037] Reference Figures 1 to 6 As shown, a diversion pipe 20 is fixedly installed on the top of the U-shaped sliding frame 11. Several atomizing nozzles 9 are fixedly connected to the diversion pipe 20. The diversion pipe 20 is fixedly connected to the end of the telescopic conveying pipe 19 away from the water pump 17. When the cleaning liquid is delivered into the interior of the diversion pipe 20, since several atomizing nozzles 9 are fixedly connected to the diversion pipe 20, and the end of the diversion pipe 20 is fixedly connected to the end of the telescopic conveying pipe 19 away from the water pump 17, and several atomizing nozzles 9 are all facing the filter cloth 3, the filter cylinder 2 is started and rotated to spray the cleaning liquid onto the filter cloth 3 while the roller brush 5 cleans the filter cloth 3. Under the rotation of the filter cylinder 2, all the filter cloths 3 on the outer wall of the filter cylinder 2 are cleaned, achieving the cleaning effect of the filter cloth 3, thereby improving the filtration effect of the device.

[0038] Reference Figures 1 to 6As shown, an injection pipe 21 is fixedly installed on the top outer wall of the storage tank 16. A sealing plug 22 is inserted inside the injection pipe 21. When the cleaning fluid inside the storage tank 16 is exhausted, the sealing plug 22 is removed, and new cleaning fluid is injected into the storage tank 16 through the injection pipe 21 so that it can be sprayed onto the filter cloth 3 next time.

Claims

1. A permanent magnet vacuum filtration device, comprising a frame (1), a filter cylinder (2), and a filter cloth (3), wherein the filter cylinder (2) is rotatably mounted on the top of the frame (1), and the filter cloth (3) is disposed on the outer wall of the cylinder in the circumferential direction, characterized in that: It also includes a controller, a support plate (4), a roller brush (5), a push assembly (6), a drive assembly (7), a supply assembly (8), and several atomizing nozzles (9); The support plate (4) is fixed on the outer wall of the frame (1), the push assembly (6) is located on the top of the support plate (4), the drive assembly (7) is inserted on the push assembly (6), the roller brush (5) is fixed on the drive assembly (7), the supply assembly (8) is located on the top of the support plate (4), and several atomizing nozzles (9) are evenly spaced on the push assembly (6). The push assembly (6), drive assembly (7) and supply assembly (8) are electrically connected to the controller.

2. The permanent magnet vacuum filtration device according to claim 1, characterized in that: The push assembly (6) includes an electric push rod (10) and a U-shaped sliding frame (11). A limiting plate is fixedly provided on the top of the support plate (4). The electric push rod (10) is inserted into the top of the limiting plate. The U-shaped sliding frame (11) is fixedly provided on its output end. The electric push rod (10) is electrically connected to the controller.

3. The permanent magnet vacuum filtration device according to claim 2, characterized in that: Two sliders (12) are fixedly provided at the bottom of the U-shaped sliding frame (11), and two slide rails (13) are fixedly provided at the top of the support plate (4). Each slider (12) is slidably connected to a slide rail (13).

4. The permanent magnet vacuum filtration device according to claim 3, characterized in that: The drive assembly (7) includes a motor (14) and a rotating shaft (15). The rotating shaft (15) is rotatably mounted on the outer wall of the U-shaped sliding frame (11). The motor (14) is fixedly mounted on one end of the U-shaped sliding frame (11). One end of the rotating shaft (15) is fixedly connected to the output end of the motor (14) via a coupling. The roller brush (5) is fixedly connected to the outer wall of the rotating shaft (15). The motor (14) is electrically connected to the controller.

5. The permanent magnet vacuum filtration device according to claim 4, characterized in that: The supply assembly (8) includes a storage tank (16), a water pump (17), an extraction pipe (18), and a telescopic delivery pipe (19). The storage tank (16) and the water pump (17) are both fixed on the top of the support plate (4). The bottom of the storage tank (16) is provided with an outlet. The extraction pipe (18) is fixed between the outlet and the input end of the water pump (17). The telescopic delivery pipe (19) is fixed on the output end of the water pump (17). The water pump (17) is electrically connected to the controller.

6. The permanent magnet vacuum filtration device according to claim 5, characterized in that: The top of the U-shaped sliding frame (11) is fixedly provided with a diversion pipe (20), and several atomizing nozzles (9) are fixedly connected to the diversion pipe (20). The diversion pipe (20) is fixedly connected to the end of the telescopic conveying pipe (19) away from the water pump (17).

7. The permanent magnet vacuum filtration device according to claim 6, characterized in that: An injection pipe (21) is fixedly installed on the top outer wall of the storage tank (16), and a sealing plug (22) is inserted inside the injection pipe (21).