Freeze-dried powder raw material purification device

By designing a freeze-dried powder raw material purification device that includes an auger, stirring blades, filter plates, and centrifuge cylinder, the problems of insufficient mixing of raw materials and solvents and incomplete separation of impurities were solved, achieving a highly efficient freeze-dried powder purification effect.

CN223474588UActive Publication Date: 2025-10-28ZHEJIANG RUNHE BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422763015.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-28
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

Existing freeze-dried powder raw material purification equipment cannot fully mix the raw materials with the solvent, and cannot effectively separate liquid and solid impurities, resulting in limited purification accuracy.

Method used

A freeze-dried powder raw material purification device was designed, comprising a drive motor, an auger, a stirring chamber, a filter plate, a centrifuge cylinder, and a centrifuge shell. The auger crushes large solid pieces, the stirring blades mix the solvent, the filter plate filters impurities, and the centrifuge cylinder separates liquid and solid impurities by centrifugation.

Benefits of technology

It achieves thorough mixing of raw materials and solvents and effective removal of impurities, thereby improving the purity of freeze-dried powder and enhancing purification efficiency through dry-wet separation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of purification, and provides a freeze-dried powder raw material purification device, which comprises a device main body, a driving motor and an auger, the top end of the device main body is provided with a mounting rack, the outer wall of the bottom end of the mounting rack is provided with the driving motor, and a driving shaft of the driving motor is connected with the auger. A feeding hopper is arranged on the outer wall of the top end of the device body, a stirring cavity is formed in the inner wall of the top end of the device body, the bottom of the feeding hopper extends into the stirring cavity, a liquid separation cavity is formed below the stirring cavity, a filtering plate is installed on the inner wall of the stirring cavity, and a collecting hopper is installed at the bottom end of the filtering plate. The bottom end of the auger is connected with a rotating shaft, stirring blades are installed on the outer wall of the rotating shaft at equal intervals, and the problems that in the prior art, raw materials and solvents cannot be fully mixed, impurities in the raw materials cannot be removed, and the purification precision is limited are solved.
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Description

Technical Field

[0001] This utility model relates to the field of purification technology, specifically to a device for purifying freeze-dried powder raw materials. Background Technology

[0002] Freeze-dried powders are widely used in the pharmaceutical, food, and cosmetic industries due to their high stability and ease of storage. As consumers increasingly focus on product quality, the market demand for high-purity, high-activity freeze-dried powder raw materials continues to grow. In the future, freeze-dried powder purification technology will develop towards intelligent, automated, and green methods, employing advanced sensors and control systems to improve purification efficiency and product quality.

[0003] Patent specification CN 206414861 U discloses a raw material purification device. It features a feed inlet with a pressure gauge on one side, a controller on one side of the main body, and a dissolving chamber inside the main body with a heating device at its bottom. The advantages of this invention are: it designs a compact, continuous, and highly efficient raw material purification device, integrating the dissolving, filtering, condensing, and centrifugal separation mechanisms within the main body, resulting in a compact, intelligently integrated design that saves factory floor space.

[0004] However, in implementing the relevant technology, the above-mentioned freeze-dried powder raw material purification device has the following problems: the device cannot fully mix the raw material with the solvent, and it cannot centrifuge the solution to separate the liquid. Therefore, we propose a freeze-dried powder raw material purification device. Utility Model Content

[0005] This invention proposes a freeze-dried powder raw material purification device, which solves the problems in related technologies such as insufficient mixing of raw materials and solvents, inability to remove impurities from raw materials, and limited purification accuracy.

[0006] The technical solution of the utility model is as follows:

[0007] A freeze-dried powder raw material purification device includes a main body, a drive motor, and an auger. A mounting frame is located at the top of the main body, and a drive motor is mounted on the outer wall of the bottom of the mounting frame. The drive shaft of the drive motor is connected to the auger. A feed funnel is located on the outer wall of the top of the main body, and a stirring chamber is located on the inner wall of the top of the main body. The bottom of the feed funnel extends into the stirring chamber. A liquid separation chamber is located below the stirring chamber. A filter plate is mounted on the inner wall of the stirring chamber, and a collection funnel is mounted at the bottom of the filter plate. A rotating shaft is connected to the bottom of the auger, and stirring rods are evenly spaced on the outer wall of the rotating shaft. The centrifuge cylinder is connected to the outer wall of the centrifuge chamber via a mounting block at one end of the rotating shaft, which extends through the outer wall of the filter plate. The centrifuge housing is fixedly mounted on the inner wall of the centrifuge chamber via the mounting plate. Centrifuge holes are evenly spaced on the outer wall of the centrifuge cylinder, and the interior of the centrifuge cylinder communicates with the inner wall of the centrifuge housing through the centrifuge holes. A sealing plate is provided at the bottom of the centrifuge chamber, and a discharge port is provided at the center of the sealing plate. A separator is provided at the bottom of the centrifuge cylinder, and a limit block is provided at the bottom of the separator. The bottom of the centrifuge cylinder is movably mounted on the outer wall of the sealing plate through the discharge port. A collection chamber is provided below the centrifuge chamber.

[0008] Preferably, a valve is provided on the side wall of the main body of the device, and one end of the valve is connected to the interior of the liquid separation chamber.

[0009] Preferably, the collecting chamber is connected to the interior of the centrifuge cylinder through the discharge port, and a sealing door is movably installed on the side wall of the collecting chamber via a bearing.

[0010] Preferably, the feed funnel has a conical structure, and the outer wall of the auger is in contact with the inner wall of the feed funnel.

[0011] Preferably, the side wall of the main body of the device is provided with a liquid inlet funnel, one end of which penetrates through the outer wall of the main body of the device and communicates with the interior of the stirring chamber.

[0012] Preferably, the outer wall of the centrifuge cylinder is provided with external threads, and the external threads are in contact with the inner wall of the centrifuge shell.

[0013] Preferably, the limiting block has a ring structure and is related to and fits the feeding port.

[0014] Preferably, the collecting funnel is in the shape of a cone funnel, and the bottom end of the collecting funnel extends into the interior of the centrifuge cylinder.

[0015] The working principle and beneficial effects of this utility model are as follows:

[0016] In this invention, the filtered mixed liquid enters the centrifuge cylinder through the collection funnel, centrifuge cylinder, and mounting block. Simultaneously, the centrifuge cylinder rotates via the shaft and mounting block, centrifuging the liquid and separating the liquid portion. The liquid and solid impurities are ejected through the centrifuge holes and pass between the outer wall of the centrifuge cylinder and the inner wall of the centrifuge casing. The liquid is then transported to the bottom of the centrifuge casing via a threaded connection to the inner wall of the centrifuge casing, flowing through a separator to the liquid separation chamber. The valve is opened to discharge the liquid. When centrifugation is complete, the drive motor is turned off, allowing the freeze-dried powder to enter the collection chamber through the discharge port on the outer wall of the sealing plate. The sealing door is opened to collect the purified freeze-dried powder raw material. This structure improves the purity of the raw material through centrifugal separation of wet and dry materials.

[0017] In this invention, a drive motor, a feeding funnel, and a stirring chamber are used to feed freeze-dried powder raw materials into the feeding funnel. The drive motor is started to rotate the auger, which, in conjunction with the inner wall of the feeding funnel, compresses the raw materials, grinding and pulverizing large solid pieces. Simultaneously, the auger pushes the raw materials into the stirring chamber located on the inner wall of the main body of the device. At the same time, solvent is injected into the stirring chamber through the liquid inlet funnel. The mounting frame drives the rotating shaft to rotate, which in turn drives the stirring blades to accelerate the thorough mixing of the solvent and the raw materials. Impurities are filtered out through a filter plate. This structure can grind and pulverize large solid pieces in the raw materials, facilitate mixing with solvent, and filter impurities. Attached Figure Description

[0018] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0019] Figure 1 This is a schematic diagram of the main structure of the device proposed in this utility model;

[0020] Figure 2 This is a cross-sectional view of the main body of the device proposed in this utility model;

[0021] Figure 3 This is a schematic diagram of the drive motor structure proposed in this utility model;

[0022] Figure 4 This is a schematic diagram of the auger structure proposed in this utility model;

[0023] Figure 5 This is a schematic diagram of the centrifuge cylinder structure proposed in this utility model.

[0024] In the diagram: 1. Main body of the device; 2. Mounting frame; 3. Drive motor; 4. Feed funnel; 5. Screwdriver; 6. Liquid inlet funnel; 7. Stirring chamber; 8. Filter plate; 9. Rotating shaft; 10. Stirring blade; 11. Centrifuge shell; 12. Collection funnel; 13. Centrifuge cylinder; 14. Centrifuge orifice; 15. Separating cylinder; 16. Sealing plate; 17. Discharge port; 18. Valve; 19. Separating chamber; 20. Collection chamber; 21. Mounting block; 22. Sealing door; 23. Limiting block; 24. Mounting plate. Detailed Implementation

[0025] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0026] Example 1: As Figures 1-5 As shown, this embodiment proposes a freeze-dried powder raw material purification device, including a device body 1, a drive motor 3, and an auger 5. A mounting frame 2 is provided at the top of the device body 1, and the drive motor 3 is mounted on the outer wall of the bottom end of the mounting frame 2. The drive shaft of the drive motor 3 is connected to the auger 5. A feed funnel 4 is provided on the outer wall of the top of the device body 1, and a stirring chamber 7 is provided on the inner wall of the top of the device body 1. The bottom of the feed funnel 4 extends into the interior of the stirring chamber 7. A liquid separation chamber 19 is provided below the stirring chamber 7. A filter plate 8 is mounted on the inner wall of the stirring chamber 7, and a collection funnel 12 is mounted at the bottom end of the filter plate 8. A rotating shaft 9 is connected to the bottom end of the auger 5, and stirring blades 10 are evenly spaced on the outer wall of the rotating shaft 9. One end of the centrifuge tube 13 extends through the outer wall of the filter plate 8 into the interior of the separation chamber 19 and is connected to the centrifuge tube 13 via the mounting block 21. The centrifuge housing 11 is fixedly mounted on the inner wall of the separation chamber 19 via the mounting plate 24. Centrifuge holes 14 are equally spaced on the outer wall of the centrifuge tube 13. The interior of the centrifuge tube 13 is connected to the inner wall of the centrifuge housing 11 via the centrifuge holes 14. A sealing plate 16 is provided at the bottom of the separation chamber 19. A discharge port 17 is provided at the center of the sealing plate 16. A separator 15 is provided at the bottom of the centrifuge tube 13. A limit block 23 is provided at the bottom of the separator 15. The bottom of the centrifuge tube 13 is movably mounted on the outer wall of the sealing plate 16 via the discharge port 17. A collection chamber 20 is provided below the separation chamber 19.

[0027] In this embodiment, the collection chamber 20 is connected to the interior of the centrifuge cylinder 13 through the discharge port 17, and a sealing door 22 is movably installed on the side wall of the collection chamber 20 through a bearing.

[0028] In this embodiment, the feed funnel 4 has a conical structure, and the outer wall of the auger 5 is in contact with the inner wall of the feed funnel 4.

[0029] In this embodiment, a liquid inlet funnel 6 is provided on the side wall of the main body 1 of the device, and one end of the liquid inlet funnel 6 penetrates through the outer wall of the main body 1 of the device and communicates with the interior of the stirring chamber 7.

[0030] Specific examples Figure 1 , Figure 2 and Figure 4 As shown, when using this structure, the filtered mixed liquid enters the interior of the centrifuge cylinder 13 through the collection funnel 12. At the same time, the centrifuge cylinder 13 is rotated by the rotating shaft 9 and the mounting block 21. The centrifuge cylinder 13 centrifuges the liquid entering it, separating the liquid portion. The liquid and solid impurities are thrown out through the centrifuge hole 14 and enter between the outer wall of the centrifuge cylinder 13 and the inner wall of the centrifuge housing 11. The liquid is transported to the bottom of the centrifuge housing 11 through the threaded connection of the outer wall of the centrifuge cylinder 13 and the inner wall of the centrifuge housing 11. It then flows through the separator 15 to the liquid separation chamber 19. The valve 18 is opened to discharge the liquid. When the centrifugation is finished, the drive motor 3 is turned off, and the freeze-dried powder inside enters the collection chamber 20 through the discharge port 17 on the outer wall of the sealing plate 16. The sealing door 22 is opened to collect the purified freeze-dried powder raw material. This structure can improve the purity of the raw material by separating the dry and wet materials through centrifugation.

[0031] Example 2: A valve 18 is provided on the side wall of the main body 1 of the device, and one end of the valve 18 is connected to the interior of the liquid separation chamber 19.

[0032] In this embodiment, the outer wall of the centrifuge cylinder 13 is provided with an external thread, which fits against the inner wall of the centrifuge housing 11.

[0033] In this embodiment, the limiting block 23 has a ring structure and is related to and fits the discharge port 17.

[0034] In this embodiment, the collecting funnel 12 is in the shape of a cone funnel, and the bottom end of the collecting funnel 12 extends into the interior of the centrifuge cylinder 13.

[0035] Specific examples Figure 1 , Figure 3 and Figure 5 As shown, when using this structure, the freeze-dried powder raw material is poured into the feed funnel 4, and the drive motor 3 is started to drive the auger 5 to rotate. The auger 5, in conjunction with the inner wall of the feed funnel 4, squeezes the raw material, causing large solid pieces to be ground and crushed. At the same time, the auger 5 pushes the raw material into the stirring chamber 7 set in the inner wall of the main body 1. Simultaneously, the solvent is injected into the stirring chamber 7 through the liquid inlet funnel 6. The mounting bracket 2 drives the rotating shaft 9 to rotate, causing the rotating shaft 9 to drive the stirring blade 10 to accelerate the thorough mixing of the solvent and the raw material. The impurities are filtered through the filter plate 8. This structure can grind and crush large solid pieces in the raw material, making it easy to mix with the solvent and filter impurities.

[0036] Working principle: During use, the freeze-dried powder raw material is poured into the feeding funnel 4. The drive motor 3 is started to drive the auger 5 to rotate. The auger 5, in conjunction with the inner wall of the feeding funnel 4, squeezes the raw material, grinding and pulverizing large solid pieces. At the same time, the auger 5 pushes the raw material into the stirring chamber 7 set in the inner wall of the main body 1. Simultaneously, solvent is injected into the stirring chamber 7 through the liquid inlet funnel 6. The mounting bracket 2 drives the rotating shaft 9 to rotate, causing the rotating shaft 9 to drive the stirring blades 10 to accelerate the thorough mixing of the solvent and raw material. Impurities are filtered through the filter plate 8. The filtered mixed liquid enters the centrifuge cylinder 13 through the collection funnel 12. At the same time, the rotating shaft 9 and the mounting block 21 drive the centrifuge cylinder 13 to rotate, and the centrifuge cylinder 13 centrifuges the liquid that has entered it through its own rotation. The liquid portion is separated, and the liquid and solid impurities are thrown out through the centrifuge hole 14 into the space between the outer wall of the centrifuge cylinder 13 and the inner wall of the centrifuge shell 11. The liquid is transported to the bottom of the centrifuge shell 11 through the threaded connection of the outer wall of the centrifuge cylinder 13 and the inner wall of the centrifuge shell 11, and flows into the liquid separation chamber 19 through the separator 15. The valve 18 is opened to discharge the liquid. When the centrifugation is finished, the drive motor 3 is turned off, and the freeze-dried powder inside enters the collection chamber 20 through the discharge port 17 on the outer wall of the sealing plate 16. The sealing door 22 is opened to collect the purified freeze-dried powder raw material. This device can grind and crush large solid pieces in the raw material to facilitate thorough mixing with the solvent. At the same time, it can filter out impurities and then perform dry and wet separation through centrifugation to improve the purity of the raw material.

[0037] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A freeze-dried powder raw material purification device, comprising a main body (1), a drive motor (3), and an auger (5), characterized in that: The device body (1) is provided with a mounting frame (2) at the top. A drive motor (3) is installed on the outer wall of the bottom end of the mounting frame (2). The drive shaft of the drive motor (3) is connected to an auger (5). A feed funnel (4) is provided on the outer wall of the top end of the device body (1). A stirring chamber (7) is provided on the inner wall of the top end of the device body (1). The bottom of the feed funnel (4) extends into the interior of the stirring chamber (7). A liquid separation chamber (19) is provided below the stirring chamber (7). A filter plate (8) is installed on the inner wall of the stirring chamber (7). A collection funnel (12) is installed at the bottom end of the filter plate (8). A rotating shaft (9) is connected to the bottom end of the auger (5). Stirring blades (10) are installed at equal intervals on the outer wall of the rotating shaft (9). One end of the rotating shaft (9) extends through the outer wall of the filter plate (8) into the liquid separation chamber. The centrifuge cylinder (13) is connected to the inside of the separation chamber (19) by the mounting block (21). The centrifuge housing (11) is fixedly installed on the inner wall of the separation chamber (19) by the mounting plate (24). Centrifuge holes (14) are opened at equal intervals on the outer wall of the centrifuge cylinder (13). The inside of the centrifuge cylinder (13) is connected to the inner wall of the centrifuge housing (11) through the centrifuge holes (14). A sealing plate (16) is provided at the bottom of the separation chamber (19). A discharge port (17) is provided at the center of the sealing plate (16). A separator cylinder (15) is provided at the bottom of the centrifuge cylinder (13). A limit block (23) is provided at the bottom of the separator cylinder (15). The bottom of the centrifuge cylinder (13) is movably installed on the outer wall of the sealing plate (16) through the discharge port (17). A collection chamber (20) is provided below the separation chamber (19).

2. The freeze-dried powder raw material purification device according to claim 1, characterized in that, The main body (1) of the device is provided with a valve (18) on its side wall, and one end of the valve (18) is connected to the interior of the liquid separation chamber (19).

3. The freeze-dried powder raw material purification device according to claim 2, characterized in that, The collection chamber (20) is connected to the interior of the centrifuge cylinder (13) through the discharge port (17), and a sealing door (22) is movably installed on the side wall of the collection chamber (20) through a bearing.

4. The freeze-dried powder raw material purification device according to claim 2, characterized in that, The feed hopper (4) has a conical structure, and the outer wall of the auger (5) is in contact with the inner wall of the feed hopper (4).

5. The freeze-dried powder raw material purification device according to claim 3, characterized in that, The side wall of the main body (1) of the device is provided with a liquid inlet funnel (6), one end of which penetrates the outer wall of the main body (1) and communicates with the interior of the stirring chamber (7).

6. The freeze-dried powder raw material purification device according to claim 5, characterized in that, The outer wall of the centrifuge tube (13) is provided with an external thread, which fits against the inner wall of the centrifuge shell (11).

7. The freeze-dried powder raw material purification apparatus according to claim 6, characterized in that, The limiting block (23) has a ring structure and is related to and fits the discharge port (17).

8. The freeze-dried powder raw material purification device according to claim 5, characterized in that, The collecting funnel (12) is in the shape of a cone funnel, and the bottom end of the collecting funnel (12) extends into the interior of the centrifuge cylinder (13).

Citation Information

Patent Citations

  • Raw materials purification device

    CN206414861U