Partition-plate-free high-efficiency filter

By combining a partitionless aluminum profile frame with a metal mesh, the problem of large air purifier filters and inconvenient installation is solved, achieving high airflow uniformity and low maintenance costs.

CN223474635UActive Publication Date: 2025-10-28SUZHOU WORTH PURIFICATION TECH CO LTD
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Patent Information

Application Number
CN202422735979.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-28
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Most existing air purifiers use plate or bag filters, which take up a lot of space, are inconvenient to move and install, and have unevenly distributed filter elements, resulting in unstable airflow and affecting airflow uniformity.

Method used

It adopts a partitionless design, using an aluminum profile frame, metal mesh and rubber sealing gaskets. The double-sided metal mesh maintains stable airflow, the rubber sealing gaskets fill the gaps, the aluminum profile frame has an adjustable thickness to adapt to different spaces, and the surface anodized treatment improves corrosion resistance.

Benefits of technology

It achieves high airflow uniformity, simple installation, low maintenance cost, extended service life, adaptability to different installation spaces, and improved wear resistance and oxidation resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-efficiency filter without a partition plate, which relates to the technical field of filters and comprises an aluminum profile outer frame, a filtering mechanism is arranged in the aluminum profile outer frame, a gasket pressing piece is arranged on one side of the filtering mechanism in an attached mode, and a metal protective net is fixed on the side face of the gasket pressing piece and the side face of the aluminum profile outer frame in a threaded mode. The air purifier solves the problems that a filter used by an existing air purifier is inconvenient to carry, install and maintain, the distribution intervals of filter elements are not uniform, and the air volume of an inlet and an outlet is difficult to keep stable, and can keep stable air volume by arranging the metal protective nets on the air inlet and outlet surfaces on the two sides, so that the uniformity of airflow is high, and the service life of the air purifier is prolonged. The aluminum profile outer frame, the filtering mechanism and the gasket pressing piece are arranged in a mutual overlapping mode, installation is easy and convenient, professional skills are not needed, damage is not prone to occurring in the using process, the maintenance cost is low, anodizing treatment needs to be conducted on the surfaces of the aluminum profile outer frame and the metal protective net, and the surface performance of the filter is improved.
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Description

Technical Field

[0001] This utility model relates to the field of filter technology, specifically to a plateless high-efficiency filter. Background Technology

[0002] As people become more environmentally conscious, their demands for air cleanliness are also increasing. As a result, various air purifiers have emerged. Based on the air purification requirements of different indoor environments, filters are usually divided into coarse, medium, and high efficiency filters. Currently, outdoor air contains a large number of dust and impurity particles, leading to a decline in air quality. When air enters the room, it needs to be properly filtered to improve air quality.

[0003] Nowadays, air purifiers mostly use plate or bag filters, which take up a lot of space. This makes them inconvenient to move, install and maintain when used indoors. In addition, the uneven distribution of filter elements makes it difficult to maintain a stable airflow at the inlet and outlet, thus affecting the uniformity of airflow.

[0004] To address the aforementioned issues, a diaphragmless high-efficiency filter is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a plateless high-efficiency filter, which solves the problems in the background art where the filters used in current air purifiers are mostly plate or bag filters, which occupy a lot of space, making them inconvenient to move, install and maintain when used indoors. In addition, the filter element distribution is uneven, and the air volume at the inlet and outlet is difficult to maintain, thus affecting the uniformity of airflow.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a plateless high-efficiency filter, comprising an aluminum profile frame, a filter mechanism disposed inside the aluminum profile frame, a gasket pressing member attached to one side of the filter mechanism, a metal protective mesh threadedly fixed to the gasket pressing member and the side of the aluminum profile frame, two sets of metal protective mesh, each metal protective mesh comprising a protective mesh frame and a protective mesh member fixedly disposed in the middle of the protective mesh frame, the filter mechanism comprising a first rubber sealing gasket embedded in the aluminum profile frame, glass fiber filter paper attached to the first rubber sealing gasket, and a second rubber sealing gasket movably disposed on one side of the glass fiber filter paper, the gasket pressing member being pressed against one side of the second rubber sealing gasket.

[0007] Preferably, the aluminum profile outer frame includes an outer frame plate and a positioning thickened inner wall fixedly disposed within the outer frame plate.

[0008] Preferably, the side of the first rubber gasket that is in contact with the glass fiber filter paper is provided with horizontal teeth, and the side of the second rubber gasket that is in contact with the glass fiber filter paper is provided with vertical teeth.

[0009] Preferably, the glass fiber filter paper includes a thickened pressing paper pressed between the horizontal and vertical teeth, and the thickened pressing paper has folded paper arranged side by side inside.

[0010] Preferably, the sides of the folded paper are sealed with side sealing paper side by side.

[0011] Preferably, the gasket pressing component includes an insert that fits onto one side of the second rubber sealing gasket, and the insert is embedded inside the outer frame plate.

[0012] Preferably, the gasket pressing component further includes an outer plate fixedly connected to one side of the embedded component.

[0013] Preferably, the metal protective net also includes fixing screws at the four corners of the protective net frame, with fixing screws on one side used to insert the outer plate, the protective net frame and the outer frame plate, and fixing screws on the other side used to insert the outer frame plate and the protective net frame.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. The present invention provides a plateless high-efficiency filter, which uses double-sided metal mesh on the air inlet and outlet surfaces. The mesh frame is used for side sealing, and the mesh is used for ventilation. The metal mesh is made of metal material, which can maintain stable air volume and thus achieve high airflow uniformity. This solves the problem of uneven filter distribution and difficulty in maintaining stable air volume at the inlet and outlet in current air purifiers, thus affecting airflow uniformity.

[0016] 2. This utility model provides a plateless high-efficiency filter, which is easy to install without professional skills by stacking aluminum profile frame, filter mechanism and gasket pressing parts. It is not easily damaged during use and has low maintenance cost. Moreover, by changing the thickness of aluminum profile frame, plateless high-efficiency filters of different thicknesses can be manufactured to adapt to different installation spaces. The surface of aluminum profile frame and metal guard needs to be anodized to improve the surface performance of the filter and improve its corrosion resistance, wear resistance and oxidation resistance, thereby extending the service life of the filter. It solves the problem that the filters used in current air purifiers are mostly plate or bag filters, which occupy a lot of space and are inconvenient to transport, install and maintain when used indoors. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall disassembled structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 3 This is a schematic diagram showing the disassembled structure of the aluminum profile outer frame, filter mechanism, and gasket pressing component of this utility model. Figure 1 ;

[0020] Figure 4 This is a schematic diagram of the overall split side view of the present invention;

[0021] Figure 5 This is a schematic diagram showing the disassembled structure of the aluminum profile outer frame, filter mechanism, and gasket pressing component of this utility model. Figure 2 .

[0022] In the diagram: 1. Aluminum profile outer frame; 11. Outer frame plate; 12. Positioning thickened inner wall; 2. Filter mechanism; 21. Glass fiber filter paper; 211. Thickened pressing paper; 212. Bending paper; 213. Side sealing paper; 22. First rubber sealing gasket; 221. Horizontal teeth; 23. Second rubber sealing gasket; 231. Vertical teeth; 3. Gasket pressing component; 31. Embedded component; 32. Outer plate; 4. Metal protective mesh; 41. Protective mesh frame; 42. Protective mesh component; 43. Fixing screws. Detailed Implementation

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0025] Combination Figure 1 This utility model discloses a plateless high-efficiency filter, including an aluminum profile frame 1, a filter mechanism 2 disposed inside the aluminum profile frame 1, a gasket pressing member 3 attached to one side of the filter mechanism 2, and a metal protective mesh 4 threadedly fixed to the gasket pressing member 3 and the side of the aluminum profile frame 1. The metal protective mesh 4 is provided in two sets, including a protective mesh frame 41 and a protective mesh member 42 fixedly disposed in the middle of the protective mesh frame 41. The filter mechanism 2 includes a first rubber sealing gasket 22 embedded in the aluminum profile frame 1, a glass fiber filter paper 21 attached to the first rubber sealing gasket 22, and a second rubber sealing gasket 23 movably disposed on one side of the glass fiber filter paper 21. The gasket pressing member 3 is pressed onto one side of the second rubber sealing gasket 23.

[0026] Specifically, two sets of metal mesh 4 are installed on the air inlet and outlet surfaces on both sides. The mesh frame 41 is used for side sealing, and the mesh component 42 is used for ventilation. The metal mesh 4 is made entirely of metal material, which can maintain stable airflow and thus ensure high airflow uniformity. The first rubber sealing gasket 22 and the second rubber sealing gasket 23 are pressed against the glass fiber filter paper 21 from both sides. The rubber material of the first rubber sealing gasket 22 and the second rubber sealing gasket 23 has good elasticity and wear resistance, and is used to fill the gaps on both sides of the glass fiber filter paper 21 to prevent media leakage. The overlapping arrangement of the glass fiber filter paper 21, the first rubber sealing gasket 22 and the second rubber sealing gasket 23 is easy to install, requires no professional skills, is not easily damaged during use, and has low maintenance costs. Furthermore, by changing the thickness of the aluminum profile outer frame 1, different thicknesses of plateless high-efficiency filters can be manufactured to adapt to different installation spaces. The surfaces of the aluminum profile outer frame 1 and the metal mesh 4 need to be anodized to improve the surface performance of the filter, enhance its corrosion resistance, wear resistance and oxidation resistance, thereby extending the service life of the filter.

[0027] The present invention will be further described below with reference to the embodiments.

[0028] Example 1:

[0029] Combination Figures 2-5 The aluminum profile outer frame 1 includes an outer frame plate 11 and a positioning thickened inner wall 12 fixedly installed inside the outer frame plate 11. The thickness of the entire filter can be changed by changing the thickness of the outer frame plate 11. The positioning thickened inner wall 12 positions the first rubber sealing gasket 22, so that the first rubber sealing gasket 22 can be seamlessly fitted inside the outer frame plate 11.

[0030] The first rubber sealing gasket 22 has horizontal teeth 221 on one side of the glass fiber filter paper 21, and the second rubber sealing gasket 23 has vertical teeth 231 on one side of the glass fiber filter paper 21. The horizontal teeth 221 and vertical teeth 231 overlap and squeeze the side end of the glass fiber filter paper 21. The vertical staggered arrangement of the horizontal teeth 221 and vertical teeth 231 achieves seamless fixation.

[0031] The glass fiber filter paper 21 includes a thickened pressing paper 211 pressed between the horizontal teeth 221 and the vertical teeth 231. The thickened pressing paper 211 has folded paper 212 arranged side by side inside. The thickened pressing paper 211 is in contact with the horizontal teeth 221. The folded paper 212 is located in the middle and corresponds to the ventilation area of ​​the protective mesh 42, thereby increasing the filtration area and improving the filtration effect.

[0032] Side sealing paper 213 is placed side by side on the side of the bent paper 212. The side sealing paper 213 fills the glass fiber filter paper 21 and isolates the two sides of the glass fiber filter paper 21.

[0033] Example 2:

[0034] Combination Figure 2 and Figure 5 The gasket pressing component 3 includes an insert 31 that fits one side of the second rubber sealing gasket 23. The insert 31 is embedded inside the outer frame plate 11 and the insert 31 laterally presses and fixes the second rubber sealing gasket 23.

[0035] The gasket pressing component 3 also includes an outer plate 32 fixedly connected to one side of the inner insert 31, and the outer plate 32 overlaps and is fixed to the side of the outer frame plate 11.

[0036] The metal mesh 4 also includes fixing screws 43 at the four corners of the mesh frame 41. The fixing screws 43 on one side are used to insert the outer plate 32, the mesh frame 41 and the outer frame plate 11, and the fixing screws 43 on the other side are used to insert the outer frame plate 11 and the mesh frame 41. The fixing screws 43 fix the filter as a whole.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A diaphragmless high-efficiency filter, comprising an aluminum profile frame (1), characterized in that: The aluminum profile outer frame (1) is provided with a filter mechanism (2), and a gasket pressing part (3) is attached to one side of the filter mechanism (2). The gasket pressing part (3) and the side of the aluminum profile outer frame (1) are threaded with a metal protective mesh (4). The metal mesh (4) is provided in two sets. The metal mesh (4) includes a mesh frame (41) and a mesh component (42) fixedly disposed in the middle of the mesh frame (41). The filter mechanism (2) includes a first rubber sealing gasket (22) embedded in the aluminum profile outer frame (1), a glass fiber filter paper (21) attached to the first rubber sealing gasket (22), and a second rubber sealing gasket (23) movably disposed on one side of the glass fiber filter paper (21). The gasket pressing component (3) is pressed against one side of the second rubber sealing gasket (23).

2. The plateless high-efficiency filter according to claim 1, characterized in that: The aluminum profile outer frame (1) includes an outer frame plate (11) and a positioning thickened inner wall (12) fixedly installed inside the outer frame plate (11).

3. The plateless high-efficiency filter according to claim 1, characterized in that: The side of the first rubber gasket (22) that is attached to the glass fiber filter paper (21) is configured with horizontal teeth (221), and the side of the second rubber gasket (23) that is attached to the glass fiber filter paper (21) is configured with vertical teeth (231).

4. A plateless high-efficiency filter according to claim 3, characterized in that: The glass fiber filter paper (21) includes a thickened pressing paper (211) pressed between the horizontal teeth (221) and the vertical teeth (231), and the thickened pressing paper (211) has folded paper (212) arranged side by side inside.

5. A plateless high-efficiency filter according to claim 4, characterized in that: The side of the folded paper (212) is sealed with side sealing paper (213) side by side.

6. A plateless high-efficiency filter according to claim 1, characterized in that: The gasket pressing component (3) includes an insert (31) that fits against one side of the second rubber sealing gasket (23), and the insert (31) is embedded inside the outer frame plate (11).

7. A plateless high-efficiency filter according to claim 6, characterized in that: The gasket pressing component (3) also includes an outer plate (32) provided on one side of the fixed connection insert (31).

8. A plateless high-efficiency filter according to claim 7, characterized in that: The metal mesh (4) also includes fixing screws (43) set at the four corners of the mesh frame (41). The fixing screws (43) on one side are used to insert the outer plate (32), the mesh frame (41) and the outer frame plate (11), and the fixing screws (43) on the other side are used to insert the outer frame plate (11) and the mesh frame (41).