Safe stirring device for acrylic emulsion

Through the design of the initial melting mechanism and the stirring mechanism, the problems of incomplete generation and uneven fusion of acrylic emulsion are solved, efficient and stable emulsion production is achieved, and product quality and production efficiency are improved.

CN223474765UActive Publication Date: 2025-10-28SHANDONG ROSF NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422651464.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-28
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Problems of incomplete formation and uneven fusion of acrylic emulsions affect the quality and performance of the final product, especially in the emulsion preparation process in the chemical industry.

Method used

The initial melting mechanism and stirring mechanism are adopted. The raw materials are transported to the initial melting kettle for initial fusion through the pressure pump and suction pump. The support ring and support legs are used to ensure stability. The pressure pump is used to control the raw materials to enter the stirring kettle. The linkage of the stirring blades and transmission gears is combined to achieve efficient stirring.

Benefits of technology

This technology enables efficient blending and uniform mixing of acrylic emulsions, improving production efficiency and product quality stability while reducing operational complexity and equipment maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a safe stirring device for acrylic emulsion, which belongs to the technical field of chemical equipment and comprises a primary melting mechanism and a stirring mechanism, the primary melting mechanism comprises a pressure pump, an air guide pipe is fixedly mounted at the output end of the pressure pump, a primary melting kettle is fixedly mounted on the outer side wall of the air guide pipe, and a secondary melting kettle is fixedly mounted on the outer side wall of the primary melting kettle. A supporting ring is fixedly mounted on the outer side wall of the primary melting kettle, supporting legs are fixedly mounted on the outer side wall of the supporting ring, and a suction pipe is fixedly mounted on the outer side wall of the primary melting kettle. Through the arrangement of the primary melting mechanism and the stirring mechanism, primary melting and efficient stirring of acrylic emulsion are achieved, raw materials are conveyed into the primary melting kettle through the material suction pump and the material suction pipe for primary melting, and the stability of the primary melting kettle is ensured through the supporting ring and the supporting legs; by arranging the pressure pump and the transfer pipe, the raw materials can be effectively pressed into and transferred into the stirring kettle, and the pressure pump controls the pressure and controls the speed of adding the raw materials into the stirring kettle.
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Description

Technical Field

[0001] This utility model belongs to the field of chemical equipment technology, specifically relating to a safe stirring device for acrylic emulsion. Background Technology

[0002] The background technology of stirring devices originates from the need for material mixing and homogenization in industrial production. Its development has progressed from manual operation to mechanical stirring, and then to automated control and intelligent operation, reflecting the progress of industrial technology. Its application scenarios cover a wide range of industries such as chemical, food, pharmaceutical, water treatment, agriculture, construction and cosmetics. Among them, the acrylic emulsion safety stirring device is specifically designed for emulsion preparation in the chemical field, focusing on improving production efficiency and ensuring operational safety.

[0003] Common problems encountered during the use of acrylic emulsion safety stirring devices include incomplete emulsion formation and uneven emulsion fusion. These problems can affect the quality and performance of the final product. Sometimes, it is found that the emulsion formation process is not complete, resulting in some raw materials not being fully converted into emulsion. During the emulsion fusion stage, uneven fusion may also occur, leading to uneven distribution of emulsion components and localized concentration differences. These situations need to be resolved by adjusting the parameters of the stirring device or optimizing the operating procedures to ensure the stability and consistency of the emulsion product. Therefore, an acrylic emulsion safety stirring device has been developed. Utility Model Content

[0004] The purpose of this invention is to provide a safe stirring device for acrylic emulsion, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] An acrylic emulsion safety stirring device, comprising,

[0007] The system includes a primary melting mechanism and a stirring mechanism. The primary melting mechanism includes a pressure pump, a gas guide pipe is fixedly installed on the output end of the pressure pump, a primary melting vessel is fixedly installed on the outer wall of the gas guide pipe, a support ring is fixedly installed on the outer wall of the primary melting vessel, and a liquid outlet hopper is fixedly connected to the outer wall of the primary melting vessel.

[0008] As a preferred embodiment of this utility model, a support leg is fixedly installed on the outer wall of the support ring, and a drawing pipe is fixedly installed on the outer wall of the initial melting vessel.

[0009] As a preferred embodiment of this utility model, a suction pump is fixedly installed on the outer wall of the suction pipe, a suction pipe is fixedly installed on the outer wall of the suction pump, and a raw material box is provided below the suction pipe.

[0010] In a preferred embodiment of this utility model, the stirring mechanism includes a support platform, a bearing seat is fixedly installed on the outer side wall of the support platform, a leg is fixedly installed on the outer side wall of the support platform, and a stirring vessel is fixedly installed on the outer side wall of the support platform.

[0011] As a preferred embodiment of this utility model, a liquid outlet is fixedly installed on the outer wall of the mixing vessel, a valve is fixedly installed on the outer wall of the liquid outlet, and a transfer pipe is fixedly installed on the outer wall of the mixing vessel.

[0012] In a preferred embodiment of this utility model, a stirring bucket is mounted on the inner wall of the stirring vessel via a bearing, stirring blades are fixedly mounted on the inner wall of the stirring bucket, and a transmission gear is fixedly mounted on the outer wall of the stirring bucket.

[0013] In a preferred embodiment of this utility model, a linkage gear meshing with the outer side wall of the transmission gear is provided, a transmission rod is fixedly installed on the outer side wall of the linkage gear, and a transmission blade is fixedly installed on the outer side wall of the transmission rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: by setting up a primary melting mechanism and a stirring mechanism, the initial melting and efficient stirring of acrylic emulsion are achieved. The device uses a suction pump and suction pipe to transport the raw materials to the primary melting tank for initial melting. The support ring and support legs ensure the stability of the primary melting tank. The setting of a pressure pump and a transfer pipe enables the raw materials to be effectively pressed into and transferred to the stirring tank. The pressure pump controls the pressure and the speed at which the raw materials are added to the stirring tank. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the initial melting mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the overall stirring mechanism of this utility model;

[0019] Figure 4 This is a cross-sectional schematic diagram of the stirring mechanism of this utility model.

[0020] In the diagram: 100, initial melting mechanism; 101, pressurizing pump; 102, air guide pipe; 103, initial melting vessel; 104, support ring; 105, support leg; 106, liquid outlet hopper; 107, suction pipe; 108, suction pump; 109, suction pipe; 110, raw material box; 200, stirring mechanism; 201, support platform; 202, valve; 203, legs; 204, transfer pipe; 205, bearing seat; 206, stirring vessel; 207, drive blades; 208, stirring blades; 209, stirring hopper; 210, drive gear; 211, liquid outlet; 212, linkage gear; 213, drive rod. Detailed Implementation

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0024] Example 1

[0025] Reference Figure 1 and Figure 2 This is the first embodiment of the present invention, which provides a safe stirring device for acrylic emulsion, comprising:

[0026] The primary melting mechanism 100 and the stirring mechanism 200 are included. The primary melting mechanism 100 includes a pressure pump 101. A gas guide pipe 102 is fixedly installed on the output end of the pressure pump 101. A primary melting vessel 103 is fixedly installed on the outer wall of the gas guide pipe 102. A support ring 104 is fixedly installed on the outer wall of the primary melting vessel 103. A liquid outlet hopper 106 is fixedly connected to the outer wall of the primary melting vessel 103. A support leg 105 is fixedly installed on the outer wall of the support ring 104. A suction pipe 107 is fixedly installed on the outer wall of the primary melting vessel 103.

[0027] Specifically, a suction pump 108 is fixedly installed on the outer wall of the suction pipe 107, a suction pipe 109 is fixedly installed on the outer wall of the suction pump 108, and a raw material box 110 is provided below the suction pipe 109.

[0028] When in use, the raw materials are added to the raw material box 110 in equal proportion. The raw materials in the raw material box 110 are sucked into the primary melting vessel 103 by the suction pump 108. After the raw materials are initially fused and pre-emulsified, the pressure in the primary melting vessel 103 is increased by the pressure pump 101, and the pre-emulsified raw materials are expelled by the pressure.

[0029] In summary, the raw materials are added to the raw material box 110 in equal proportions and then sucked into the primary melting tank 103 by the suction pump 108. After preliminary fusion and pre-emulsification, the pressure pump 101 is used to pressurize the primary melting tank 103, thereby forcing out the pre-emulsified raw materials. This achieves efficient transfer and precise control of the raw materials, which not only improves the fusion uniformity and pre-emulsification effect of the raw materials, but also ensures the continuity and stability of the production process, thereby significantly improving the production efficiency and quality of acrylic emulsion.

[0030] Example 2

[0031] Reference Figure 3 and Figure 4 This is the second embodiment of the present invention. Unlike the previous embodiment, this embodiment provides a stirring mechanism 200 for fully stirring and emulsifying the solution.

[0032] Specifically, the stirring mechanism 200 includes a support platform 201, a bearing seat 205 fixedly installed on the outer wall of the support platform 201, a leg 203 fixedly installed on the outer wall of the support platform 201, a stirring vessel 206 fixedly installed on the outer wall of the support platform 201, a liquid outlet 211 fixedly installed on the outer wall of the stirring vessel 206, a valve 202 fixedly installed on the outer wall of the liquid outlet 211, and a transfer pipe 204 fixedly installed on the outer wall of the stirring vessel 206.

[0033] Furthermore, an agitator 209 is mounted on the inner wall of the agitator 206 via bearings, an agitator blade 208 is fixedly mounted on the inner wall of the agitator 209, a transmission gear 210 is fixedly mounted on the outer wall of the agitator 209, a linkage gear 212 meshing with the transmission gear 210 is provided on the outer wall of the transmission gear 210, a transmission rod 213 is fixedly mounted on the outer wall of the linkage gear 212, and a transmission blade 207 is fixedly mounted on the outer wall of the transmission rod 213.

[0034] During use, the pressure pump 101 controls the pressure inside the initial melting vessel 103 to ensure that the raw materials are added to the stirring vessel 206 at a constant speed. The raw materials in the transfer pipe 204 drive the transmission blades 207 to rotate. The rotating blades drive the linkage gear 212 to rotate. The linkage gear 212 drives the transmission gear 210 to rotate. The transmission gear 210 drives the stirring bucket 209 to rotate, thereby driving the stirring blades 208 to stir the solution. After stirring is completed, the emulsion is discharged through the outlet 211 and the valve 202.

[0035] In summary, by precisely controlling the pressure inside the initial melting vessel 103 with the pressurizing pump 101, the raw materials are added to the stirring vessel 206 at a constant speed. At the same time, the flow of raw materials in the transfer pipe 204 drives the transmission blades 207 to rotate, which in turn triggers the chain rotation of the linkage gear 212, the transmission gear 210, and the stirring bucket 209. Finally, the solution is fully stirred by the stirring blades 208, which realizes the continuity and uniformity of the stirring process, improves the stirring efficiency, ensures the stability of the emulsion product quality, and also reduces the complexity of operation and equipment maintenance costs.

[0036] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0037] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0038] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A safe stirring device for acrylic emulsion, characterized in that: include, The primary melting mechanism (100) and the stirring mechanism (200) are provided. The primary melting mechanism (100) includes a pressurizing pump (101), a gas guide pipe (102) is fixedly installed on the output end of the pressurizing pump (101), a primary melting vessel (103) is fixedly installed on the outer wall of the gas guide pipe (102), a support ring (104) is fixedly installed on the outer wall of the primary melting vessel (103), and a liquid outlet hopper (106) is fixedly connected to the outer wall of the primary melting vessel (103).

2. The acrylic emulsion safety stirring device according to claim 1, characterized in that: A support leg (105) is fixedly installed on the outer wall of the support ring (104), and a drawing pipe (107) is fixedly installed on the outer wall of the primary melting vessel (103).

3. The acrylic emulsion safety stirring device according to claim 2, characterized in that: A suction pump (108) is fixedly installed on the outer wall of the suction pipe (107), and a suction pipe (109) is fixedly installed on the outer wall of the suction pump (108). A raw material box (110) is provided below the suction pipe (109).

4. The acrylic emulsion safety stirring device according to claim 3, characterized in that: The stirring mechanism (200) includes a support platform (201), a bearing seat (205) is fixedly installed on the outer side wall of the support platform (201), a leg (203) is fixedly installed on the outer side wall of the support platform (201), and a stirring vessel (206) is fixedly installed on the outer side wall of the support platform (201).

5. The acrylic emulsion safety stirring device according to claim 4, characterized in that: An outlet (211) is fixedly installed on the outer wall of the stirred tank (206), a valve (202) is fixedly installed on the outer wall of the outlet (211), and a transfer pipe (204) is fixedly installed on the outer wall of the stirred tank (206).

6. The acrylic emulsion safety stirring device according to claim 5, characterized in that: A stirring bucket (209) is mounted on the inner wall of the stirring vessel (206) via a bearing. A stirring blade (208) is fixedly mounted on the inner wall of the stirring bucket (209), and a transmission gear (210) is fixedly mounted on the outer wall of the stirring bucket (209).

7. The acrylic emulsion safety stirring device according to claim 6, characterized in that: The transmission gear (210) has a linkage gear (212) meshing with it on its outer side wall. A transmission rod (213) is fixedly installed on the outer side wall of the linkage gear (212). A transmission blade (207) is fixedly installed on the outer side wall of the transmission rod (213).