Homogenizer based on dairy product processing

Abstract

The utility model discloses a homogenizer based on dairy product processing, which comprises a support table, a bottom plate is arranged at the lower end of the support table, a homogenizing tank is arranged on one side of the upper end of the support table, a discharge pipe penetrates through the bottom of the front end of the homogenizing tank, and a control panel is fixedly connected to one side of the front end of the support table. The upper end of the supporting table is fixedly connected with a modulation mechanism. By arranging the blending mechanism, the equipment can achieve more efficient emulsifying and homogenizing effects, different blending agents are mixed and stirred, dairy products are prevented from precipitating, and the problem that different blending agents cannot be mixed and stirred in the prior art is solved; according to the dairy product processing equipment, the stirring mechanism is arranged, so that dairy products can be uniformly mixed and processed under the action of a plurality of groups of stirring blades, then an annular frame can be driven under the cooperation of a gear and a gear ring, and the processing effect of the dairy products is improved through rotation of the annular frame, so that the purpose of ensuring the processing efficiency is achieved.

Description

Technical Field

[0001] This utility model relates to the field of dairy processing technology, specifically a homogenizer based on dairy processing. Background Technology

[0002] Homogenization of dairy products in the food industry is one of the most typical examples. Dairy products mainly include fresh milk, condensed milk, yogurt, and other dairy products. Sweetened dairy products contain a high concentration of sucrose, resulting in high viscosity, which prevents fat from floating to the surface. Unsweetened dairy products, however, do not contain added sugar, and a thin layer of cream tends to form on top when left for a long time. This cream can form into granules due to vibration, significantly reducing their commercial value. To prevent this defect, homogenization is necessary. This process reduces the size of fat globules, increases their surface area, and thus increases the amount of casein adsorbed on the surface of the fat globules. This increases the specific gravity of the fat globules, reducing their ability to float. Therefore, homogenization can reduce the phenomenon of fat floating to the surface.

[0003] Patent CN207493621U discloses a high-pressure homogenizer for yogurt and dairy products, including a base, a vertical rod at the top of the base, a horizontal rod at the top of the vertical rod, a machine housing on one side of the horizontal rod, a motor inside the machine housing, a rotating rod on one side of the motor, a first gear on the outer side of the rotating rod, a second gear on one side of the first gear, the first gear meshing with the second gear, and a clutch on one side of the second gear. This solution, by setting up a homogenizing device, improves the homogenization effect of the yogurt and dairy products by causing the piston to reciprocate up and down through the piston rod via the plunger, resulting in the yogurt and dairy products being ejected at high speed through the through-hole and impacting the impact block.

[0004] Currently, traditional homogenizers for dairy processing rely solely on stirring blades, which cannot guarantee processing results. This leads to incomplete homogenization during use, affecting the processing quality of dairy products. Furthermore, different dairy products require different homogenization precisions, and the homogenizer's ability to control homogenization breakage is weak, failing to adequately meet homogenization needs. It also cannot mix and stir different additives, requiring manual mixing during the preparation of dairy products, which is labor-intensive. Utility Model Content

[0005] The purpose of this invention is to provide a homogenizer for dairy product processing, which solves the problems mentioned in the background art. Homogenizers for dairy product processing simply use stirring blades for processing, which cannot guarantee the processing effect. This results in incomplete homogenization during use, thus affecting the processing effect of dairy products. Furthermore, different dairy products require different homogenization precision, and the ability to control homogenization breakage is weak, which cannot well meet the homogenization needs. It also cannot mix and stir different seasonings. Since different seasonings need to be added during the preparation of dairy products, manual mixing is required, which is labor-intensive.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a homogenizer for dairy product processing, comprising a support platform, a base plate at the lower end of the support platform, a homogenizing tank on one side of the upper end of the support platform, a discharge pipe penetrating the bottom front end of the homogenizing tank, a control panel fixedly connected to one side of the front end of the support platform, a modulation mechanism fixedly connected to the upper end of the support platform, a discharge pipe penetrating the upper end of the homogenizing tank, and a stirring mechanism fixedly connected to the upper end of the homogenizing tank;

[0007] The modulation mechanism includes a storage tank, the lower end of which is fixedly connected to the upper end of the support platform. A filling pipe is provided on one side of the upper end of the storage tank, and a sealing plug is provided at the upper end of the filling pipe. A motor is bolted to the upper end of the storage tank. A rotating rod is drivenly connected to the output shaft of the motor. A stirring rod is fixedly connected to the outer wall of the rotating rod. A connecting pipe is connected to one side of the storage tank, and a pump body is connected through one end of the connecting pipe.

[0008] Preferably, the upper end of the base plate is fixedly connected to the lower end of the support platform, and the lower end of the homogenizing tank is fixedly connected to one side of the upper end of the support platform.

[0009] Preferably, the upper end of the storage box is connected to the lower end of the filling tube, and the upper end of the filling tube is detachably connected to the lower end of the sealing plug.

[0010] Preferably, the end of the connecting pipe away from the pump body penetrates the top wall of the homogenizing tank and extends into the interior.

[0011] Preferably, the stirring mechanism includes a mounting frame, the lower end of which is bolted to the upper end of the homogenizing tank. A second motor is mounted on the upper end of the mounting frame, and a first rotating shaft is mounted on the output shaft of the second motor. A drive wheel is sleeved on the upper end of the first rotating shaft, and a driven wheel is connected to the outer wall of the drive wheel via a synchronous belt drive. The second rotating shaft is inserted into the middle part of the driven wheel, and a gear is sleeved on the lower end of the second rotating shaft. A gear ring is meshed with the outer wall of the gear, and an annular frame is fixedly connected to the outer wall of the gear ring. Limiting rings are fixedly connected to both ends of the outer wall of the annular frame, and a fixing blade is fixedly connected to the inner wall of the annular frame. A stirring blade is fixedly connected to the outer wall of the first rotating shaft.

[0012] Preferably, the upper end of the mounting bracket is detachably connected to the lower end of the second motor, and the output shaft of the second motor is drively connected to the upper end of the first rotating shaft.

[0013] Preferably, the inner sidewall of the annular frame is fixedly equipped with multiple sets of fixed blades arranged in an annular array, and the fixed blades and stirring blades are arranged alternately.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The set modulation mechanism enables the equipment to achieve more efficient emulsification and homogenization, mix and stir different modifiers, avoid dairy product sedimentation, and solve the problem that existing technologies cannot mix and stir different modifiers. Since different modifiers need to be added during the process of modifying dairy products, manual mixing is not required, reducing labor intensity. At the same time, it can prevent dairy products from sedimenting, fully homogenize all materials, and improve the emulsification effect.

[0016] 2. The set stirring mechanism enables the equipment to mix dairy products under the action of multiple sets of stirring blades. Then, through the cooperation of gears and gear rings, the ring frame can be driven to rotate, thereby improving the processing effect of dairy products. This achieves the goal of ensuring processing efficiency and solves the problem that the processing effect cannot be guaranteed in the existing technology. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the modulation mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the stirring mechanism of this utility model;

[0020] Figure 4 This is a side sectional view of the three-dimensional structure of this utility model.

[0021] In the diagram: 1. Support platform; 2. Base plate; 3. Homogenizing tank; 4. Discharge pipe; 5. Control panel; 6. Mixing mechanism; 7. Feed pipe; 8. Stirring mechanism; 61. Storage tank; 62. Filling pipe; 63. Sealing plug; 64. Motor 1; 65. Rotating rod; 66. Stirring rod; 67. Connecting pipe; 68. Pump body; 81. Mounting bracket; 82. Motor 2; 83. Rotating shaft 1; 84. Drive wheel; 85. Synchronous belt; 86. Driven wheel; 87. Rotating shaft 2; 88. Gear; 89. Gear ring; 810. Annular frame; 811. Limiting ring; 812. Fixed blade; 813. Stirring blade. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1and Figure 4 This utility model provides a technical solution: a homogenizer for dairy product processing, including a support platform 1, a base plate 2 at the lower end of the support platform 1, a homogenizing tank 3 on one side of the upper end of the support platform 1, a discharge pipe 4 penetrating the bottom front end of the homogenizing tank 3, a control panel 5 fixedly connected to one side of the front end of the support platform 1, a modulation mechanism 6 fixedly connected to the upper end of the support platform 1, a discharge pipe 7 penetrating the upper end of the homogenizing tank 3, a stirring mechanism 8 fixedly connected to the upper end of the homogenizing tank 3, and the modulation mechanism 6 including a storage tank 61, the lower end of the storage tank 61 being connected to... The upper end of the support platform 1 is fixedly connected to the upper end of the storage tank 61. A filling pipe 62 is provided on one side of the upper end of the storage tank 61. A sealing plug 63 is provided at the upper end of the filling pipe 62. A motor 64 is bolted to the upper end of the storage tank 61. A rotating rod 65 is driven and connected to the output shaft of the motor 64. A stirring rod 66 is fixedly connected to the outer wall of the rotating rod 65. A connecting pipe 67 is connected to one side of the storage tank 61. A pump body 68 is connected to one end of the connecting pipe 67. The upper end of the bottom plate 2 is fixedly connected to the lower end of the support platform 1. The lower end of the homogenizing tank 3 is fixedly connected to one side of the upper end of the support platform 1.

[0024] The operator adds dairy products into the homogenizing tank 3 through the feed pipe 7 and different additives into the storage tank 61 through the filling pipe 62. Then, the operator starts motor 1 64 and motor 2 82 via the control panel 5. At this time, motor 1 64 and motor 2 82 begin operation. The output of motor 1 64 rotates, driving the rotating rod 65 and stirring rod 66 to mix the different additives. After mixing, the operator controls the pump body 68 to open and motor 1 64 to close, adding the mixed additive solution into the homogenizing tank 3 through the connecting pipe 67. The output of motor 2 82 rotates, driving the rotating shaft 1 83, driving wheel 84, synchronous belt 85, driven wheel 86, rotating shaft 2 87, gear 88, gear ring 89, and ring frame 810. The rotation of the limiting ring 811, the fixed blade 812, and the stirring blade 813, and the auxiliary dispersing of the dairy products during the stirring process by the fixed blade 812 on the inner wall of the annular frame 810, and the improved fluidity of the dairy products during the stirring process by the inclined fixed blade 812 and stirring blade 813, prevents the dairy products from settling at the bottom of the inner cavity of the homogenizing tank 3. The limiting rings 811 are provided at both ends of the outer wall of the annular frame 810 and are slidably connected to the inner wall of the homogenizing tank 3. The setting of the limiting rings 811 increases the stability of the annular frame 810 during rotation, and the stirring blade 813 makes the dairy products in the homogenizing tank 3 more homogenized at a faster speed.

[0025] Please see Figure 2 In order to quickly add and mix the dairy products in the homogenizing tank 3, the upper side of the storage tank 61 is connected to the lower end of the filling pipe 62. The upper end of the filling pipe 62 is detachably connected to the lower end of the sealing plug 63. The end of the connecting pipe 67 away from the pump body 68 passes through the top wall of the homogenizing tank 3 and extends into the interior.

[0026] After preparation, the prepared dairy product is discharged through the solenoid valve on the discharge pipe 4 and the discharge pipe 4. The motor 64 of the preparation mechanism 6, through the linkage of the rotating rod 65 and the stirring rod 66, can realize the stirring and mixing of the preparation liquid in the storage tank 61. Under the action of the stirring rod 66, the preparation liquid in the storage tank 61 is transported to the homogenizing tank 3 through the connecting pipe 67. The stirring mechanism 8 is responsible for further stirring the dairy product in the homogenizing tank 3 to ensure that the dairy product continues to reach a uniform state, thereby improving the homogenization effect. The device as a whole fully considers the convenience of operation and the ease of maintenance. The setting of the support platform 1 enables the various parts of the equipment to be supported and homogenized, ensuring the hygiene of the equipment and extending its service life. In addition, the materials of the homogenizing tank 3 and the storage tank 61 are all made of materials that meet food safety standards, ensuring food safety during the dairy product processing.

[0027] Please see Figure 3 To quickly agitate the dairy products in the homogenizing tank 3, the agitation mechanism 8 includes a mounting frame 81. The lower end of the mounting frame 81 is bolted to the upper end of the homogenizing tank 3. A second motor 82 is mounted on the upper end of the mounting frame 81. A first rotating shaft 83 is mounted on the output shaft of the second motor 82. A drive wheel 84 is sleeved on the upper end of the first rotating shaft 83. A driven wheel 86 is driven to the outer wall of the drive wheel 84 via a synchronous belt 85. A second rotating shaft 87 is inserted into the middle part of the driven wheel 86. A gear 88 is sleeved on the lower end of the second rotating shaft 87. A gear ring 8 is meshed with the outer wall of the gear 88. 9. A ring frame 810 is fixedly connected to the outer wall of the gear ring 89. Limiting rings 811 are fixedly connected to both ends of the outer wall of the ring frame 810. Fixed blades 812 are fixedly connected to the inner wall of the ring frame 810. Stirring blades 813 are fixedly connected to the outer wall of the rotating shaft 83. The upper end of the mounting frame 81 is detachably connected to the lower end of the motor 82. The output shaft of the motor 82 is drivenly connected to the upper end of the rotating shaft 83. Multiple sets of fixed blades 812 arranged in a ring array are fixedly installed on the inner side wall of the ring frame 810. The fixed blades 812 and stirring blades 813 are arranged alternately.

[0028] In the mixing mechanism 8, to ensure the uniformity of the mixing effect, the mixing blades 813 and the fixed blades 812 are arranged in the shape of long plates with a specific angle. This generates a downward thrust during rotation, allowing the dairy products to form an effective circulation flow within the homogenizing tank 3. At the same time, the annular array of fixed blades 812 and the alternating arrangement of the mixing blades 813 ensure that the dairy products are fully sheared and mixed during the mixing process, thereby achieving a homogenization effect. In addition, to further improve the working efficiency of the homogenizer and the quality of the dairy products, a special coating is provided on the inner wall of the annular frame 810. This coating has good corrosion resistance and wear resistance, which can effectively extend the service life of the equipment and reduce the risk of contamination of dairy products during processing. The control panel 5 serves as the human-machine interface of the homogenizer. Its settings are simple and intuitive, making it easy for operators to set and adjust various parameters. Through the modulation mechanism 6, the mixing mechanism 8, and the control panel 5, not only is the efficiency and quality of dairy product processing improved, but the stability and ease of operation of the equipment are also enhanced, providing an efficient and reliable processing method for the dairy product processing industry.

[0029] Working principle: First, the operator adds dairy products to the homogenizing tank 3 through the feeding pipe 7, and different additives are added to the storage tank 61 through the adding pipe 62. Next, the control panel 5 starts motor 1 64 and motor 2 82. At this time, motor 1 64 and motor 2 82 begin to run. The output end of motor 1 64 rotates, driving the rotating rod 65 and stirring rod 66 to mix the different additives. After mixing is complete, the pump body 68 is opened and motor 1 64 is closed, and the mixed additive solution is added to the homogenizing tank 3 through the connecting pipe 67. Motor 2 82 continues to operate. The rotation of the outlet drives the rotation of shaft 1 (83), drive wheel (84), synchronous belt (85), driven wheel (86), shaft 2 (87), gear (88), gear ring (89), annular frame (810), limiting ring (811), fixed blade (812), and stirring blade (813). During the stirring process, the fixed blade (812) on the inner wall of the annular frame (810) assists in breaking up the dairy products inside. Furthermore, the inclined fixed blade (812) and stirring blade (813) better increase the fluidity of the dairy products during stirring, preventing sedimentation at the bottom of the homogenizing tank (3). The annular frame (810)... Limiting rings 811 are provided at both ends of the outer wall of the ring frame 810. The limiting rings 811 are slidably connected to the inner wall of the homogenizing tank 3. The setting of the limiting rings 811 increases the stability of the ring frame 810 when rotating, and under the action of the stirring blades 813, the dairy products in the homogenizing tank 3 are homogenized more quickly. After the homogenization is completed, the homogenized dairy products are discharged through the solenoid valve on the discharge pipe 4 and the discharge pipe 4. The motor 64 of the mixing mechanism 6 can realize the stirring and mixing of the preparation liquid in the storage tank 61 through the linkage of the rotating rod 65 and the stirring rod 66. The preparation liquid in the storage tank 61 is stirred by the stirring rod 66. Under the action of 6, the product is transported to the homogenizing tank 3 through the connecting pipe 67. The stirring mechanism 8 is responsible for further stirring the dairy product in the homogenizing tank 3 to ensure that the dairy product continues to reach a uniform state, thereby improving the homogenization effect. The device as a whole fully considers the convenience of operation and the ease of maintenance. The support platform 1 provides support for the various parts of the equipment and the homogenization operation, ensuring the hygiene of the equipment and extending its service life. In addition, the materials of the homogenizing tank 3 and the storage box 61 are all made of materials that meet food safety standards, ensuring food safety during the dairy product processing.

[0030] Then, in the mixing mechanism 8, to ensure the uniformity of the mixing effect, the mixing blades 813 and the fixed blades 812 are arranged in the shape of long plates with a specific angle. This generates a downward thrust during rotation, allowing the dairy products to form an effective circulation flow within the homogenizing tank 3. At the same time, the annular array of fixed blades 812 and the alternating arrangement of the mixing blades 813 ensure that the dairy products are fully sheared and mixed during the mixing process, thereby achieving a homogenization effect. In addition, to further improve the working efficiency of the homogenizer and the quality of the dairy products, a special coating is provided on the inner wall of the annular frame 810. This coating has good corrosion resistance. The wear resistance effectively extends the service life of the equipment and reduces the risk of contamination of dairy products during processing. The control panel 5 serves as the human-machine interface of the homogenizer, with simple and intuitive settings that facilitate operators in setting and adjusting various parameters. Through the modulation mechanism 6, stirring mechanism 8, and control panel 5, not only is the efficiency and quality of dairy product processing improved, but the stability and ease of operation of the equipment are also enhanced, providing the dairy processing industry with an efficient and reliable processing method. The above is the working process of the entire device, and all contents not described in detail in this manual are existing technologies known to those skilled in the art.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A homogenizer for dairy processing, comprising a support table (1), characterized in that: The lower end of the support platform (1) is provided with a base plate (2), and a homogenizing tank (3) is provided on one side of the upper end of the support platform (1). A discharge pipe (4) is passed through the bottom of the front end of the homogenizing tank (3). A control panel (5) is fixedly connected to one side of the front end of the support platform (1). A modulation mechanism (6) is fixedly connected to the upper end of the support platform (1). A discharge pipe (7) is passed through one side of the upper end of the homogenizing tank (3). A stirring mechanism (8) is fixedly connected to the upper end of the homogenizing tank (3). The modulation mechanism (6) includes a storage tank (61), the lower end of which is fixedly connected to the upper end of the support platform (1). A filling pipe (62) is provided on one side of the upper end of the storage tank (61), and a sealing plug (63) is provided on the upper end of the filling pipe (62). A motor (64) is bolted to the upper end of the storage tank (61). A rotating rod (65) is drivenly connected to the output shaft of the motor (64). A stirring rod (66) is fixedly connected to the outer wall of the rotating rod (65). A connecting pipe (67) is connected to one side of the storage tank (61), and a pump body (68) is connected to one end of the connecting pipe (67).

2. The homogenizer based on dairy product processing according to claim 1, characterized in that: The upper end of the base plate (2) is fixedly connected to the lower end of the support platform (1), and the lower end of the homogenizing tank (3) is fixedly connected to one side of the upper end of the support platform (1).

3. A homogenizer for dairy product processing according to claim 1, characterized in that: The upper end of the storage box (61) is connected to the lower end of the filling tube (62), and the upper end of the filling tube (62) is detachably connected to the lower end of the sealing plug (63).

4. A homogenizer for dairy product processing according to claim 3, characterized in that: The end of the connecting pipe (67) away from the pump body (68) penetrates the top wall of the homogenizing tank (3) and extends into the interior.

5. A homogenizer for dairy product processing according to claim 1, characterized in that: The stirring mechanism (8) includes a mounting frame (81), the lower end of which is bolted to the upper end of the homogenizing tank (3). A second motor (82) is installed at the upper end of the mounting frame (81). A rotating shaft (83) is installed on the output shaft of the second motor (82). A drive wheel (84) is sleeved on the upper end of the rotating shaft (83). A driven wheel (86) is connected to the outer wall of the drive wheel (84) via a synchronous belt (85). The middle part of the driven wheel (86) is inserted into... A second rotating shaft (87) is connected, and a gear (88) is sleeved on the lower end of the second rotating shaft (87). A gear ring (89) is meshed with the outer wall of the gear (88). An annular frame (810) is fixedly connected to the outer wall of the gear ring (89). Limiting rings (811) are fixedly connected to both ends of the outer wall of the annular frame (810). A fixing blade (812) is fixedly connected to the inner wall of the annular frame (810). A stirring blade (813) is fixedly connected to the outer wall of the first rotating shaft (83).

6. A homogenizer for dairy product processing according to claim 5, characterized in that: The upper end of the mounting bracket (81) is detachably connected to the lower end of the second motor (82), and the output shaft of the second motor (82) is connected to the upper end of the rotating shaft (83) for transmission.

7. A homogenizer for dairy product processing according to claim 5, characterized in that: The inner wall of the ring frame (810) is fixedly installed with multiple sets of fixed blades (812) arranged in a ring array, and the fixed blades (812) and the stirring blades (813) are arranged alternately.

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