Ingredient mixing device for metal processing
By introducing mixing components, scraping components and cleaning components into the metal processing ingredient mixing device, the cleaning problem is solved by using servo motors and high-pressure nozzles, achieving efficient cleaning and stable mixing, and ensuring the accuracy and efficiency of the proportions.
Patent Information
- Application Number
- CN202423029953.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing metal processing ingredient mixing devices are difficult to clean after the mixing work is completed, resulting in residues that affect the subsequent ingredient work and the balance of the ratio.
A batching and mixing device is designed, which includes a mixing component, a scraping component and a cleaning component. A servo motor is used to drive the stirring rod to mix the ingredients, and an electric slide drives the scraping ring to scrape the residue on the inner wall. The inner wall is cleaned by a water pump and a high-pressure nozzle to enhance the cleaning efficiency.
Effectively clean the residue inside the device to ensure the smooth progress of subsequent batching work and balanced proportions, improve mixing stability and cleaning efficiency, and reduce costs.
Smart Images

Figure CN223474913U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ingredient mixing technology, and more specifically, to an ingredient mixing device for metal processing. Background Technology
[0002] Metal processing mixing refers to the process of mixing various metal materials or additives in a certain proportion during metal processing to obtain the desired alloy or composite material. This mixing process is very common in the fields of metallurgy, machinery manufacturing, and aerospace.
[0003] According to patent authorization announcement number CN221815978U, a metalworking fluid mixing device is disclosed. This device includes a cylinder, with a support fixedly connected to the lower outer wall of the cylinder. A stirring assembly is fixedly connected to the bottom outer wall of the cylinder. A round rod is elastically connected to the inner wall of the stirring assembly via a spring. A limit rod is slidably connected to the inner wall of the round rod. A slip ring is fixedly connected to the side wall of the round rod, and a connecting rod is hinged to the inner wall of the slip ring. A connecting plate is fixedly connected to the outer wall of the stirring assembly, and a second connecting plate is slidably connected to the inner wall of the connecting plate. This invention utilizes the downward movement of the round rod to cause the second connecting plate to slide outward via the slip ring and connecting rod. This causes a scraper fixed to the side wall of the second connecting plate to move towards the inner wall of the cylinder, scraping off the material adhering to the inner wall of the cylinder and mixing it with other materials, thus stabilizing the properties of the processed fluid. However, this equipment lacks an internal cleaning mechanism, making it difficult to thoroughly clean the inside of the device after mixing. Residual ingredients inside the device will affect subsequent mixing processes and disrupt the balance between the mixing ratios.
[0004] Therefore, it is necessary to design a batching and mixing device for metal processing. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, the present invention provides a batching and mixing device for metal processing.
[0006] The technical solution of this utility model is as follows: a batching and mixing device for metal processing, including a support leg, a loading tank, a mixing component, a scraping component, and a cleaning component. The loading tank is connected to the middle of the support leg. The loading tank is equipped with the mixing component, the scraping component, and the cleaning component. The cleaning component includes a water tank, a connecting pipe, a water pump, a water outlet pipe, an annular water supply pipe, and a high-pressure nozzle. The water tank is installed on the outer wall of the loading tank. The connecting pipe passes through the water tank. The water pump is installed on the outer wall of the loading tank. The end of the connecting pipe away from the water tank is connected to the water pump. The water pump is equipped with a water outlet pipe. An annular water supply pipe is connected inside the loading tank. A high-pressure nozzle is rotatably connected to the annular water supply pipe. The end of the water outlet pipe away from the water pump passes through the loading tank and is connected to the annular water supply pipe.
[0007] In one embodiment, the mixing assembly includes a servo motor, a stirring rod, a discharge valve, and a feed pipe. The servo motor is mounted on the top of the filling tank, the stirring rod is connected to the output shaft of the servo motor, the discharge valve is installed at the bottom of the filling tank, and the feed pipe is installed at the top of the filling tank.
[0008] In one embodiment, the scraping assembly includes an electric slide rail, a connecting block, and a scraper ring. The electric slide rail is installed on the outer wall of the filling tank, and the connecting block is slidably connected to the electric slide rail. The connecting block is slidably connected to the filling tank, with one half of the connecting block located outside the filling tank and the other half located inside the filling tank. The lower part of the connecting block located inside the filling tank is connected to the scraper ring, and the outer side of the scraper ring is in contact with the inner wall of the filling tank.
[0009] In one embodiment, at least four feed pipes are provided.
[0010] In one embodiment, a baffle is also included, and the inside of the feed pipe is connected to a baffle, and the baffle is provided with multiple discharge holes.
[0011] In one embodiment, a transparent plate is also included, which is attached to the filling tank.
[0012] This invention utilizes a water pump, a ring-shaped water pipe, and a high-pressure nozzle. The water pump drives the water in the water tank to enter the ring-shaped water pipe, and the high-pressure nozzle rotates to spray water onto the inner wall of the material tank and the stirring rod, increasing the spraying area and effectively improving cleaning efficiency. This washes away the attached ingredients, thereby achieving the purpose of cleaning the inside of the device and avoiding affecting subsequent batching and proportion balance. Attached Figure Description
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0014] Figure 2 This is a cross-sectional view of the material filling tank of this utility model.
[0015] Figure 3 This is a three-dimensional structural diagram of the feed pipe, baffle, and water tank of this utility model.
[0016] Figure 4 This is a three-dimensional structural diagram of the water tank, connecting pipe, and water pump of this utility model.
[0017] The following are marked in the diagram: 1. Support leg, 2. Feeding tank, 3. Servo motor, 4. Stirring rod, 41. Discharge valve, 5. Electric slide rail, 6. Connecting block, 7. Scraper ring, 8. Feed pipe, 9. Baffle, 10. Water tank, 11. Connecting pipe, 12. Water pump, 121. Water outlet pipe, 13. Circular water supply pipe, 131. High-pressure nozzle, 14. Transparent plate. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0019] Example: A batching and mixing device for metal processing, such as Figures 1-4 As shown, the system includes a support leg 1, a loading tank 2, a mixing assembly, a scraping assembly, and a cleaning assembly. The loading tank 2 is connected to the middle of the support leg 1. The loading tank 2 is equipped with the mixing assembly, the scraping assembly, and the cleaning assembly. The cleaning assembly includes a water tank 10, a connecting pipe 11, a water pump 12, a water outlet pipe 121, a ring-shaped water supply pipe 13, and a high-pressure nozzle 131. The water tank 10 is fixed to the outer wall of the loading tank 2 by fasteners. The connecting pipe 11 passes through the water tank 10. The water pump 12 is bolted to the outer wall of the loading tank 2. The end of the connecting pipe 11 away from the water tank 10 is connected to the water pump 12. The water pump 12 has a water outlet pipe 121 passing through it. The interior of the loading tank 2... A fixed annular water supply pipe 13 is connected to the annular water supply pipe 13, and a high-pressure nozzle 131 is rotatably connected to the annular water supply pipe 13. The end of the outlet pipe 121 away from the water pump 12 passes through the material tank 2 and is connected to the annular water supply pipe 13, driving the water pump 12. The water pump 12 will send the water in the water tank 10 to the outlet pipe 121 through the connecting pipe 11, and then transport it into the annular water supply pipe 13 through the outlet pipe 121. Then, the high-pressure nozzle 131 will be driven, and the high-pressure nozzle 131 will rotate and spray water on the inner wall of the material tank 2 and the stirring rod 4, washing away the attached ingredients. The rotating high-pressure nozzle 131 increases the spraying area and effectively improves the cleaning efficiency.
[0020] like Figure 2 and Figure 3 As shown, the mixing assembly includes a servo motor 3, a stirring rod 4, a discharge valve 41, and a feed pipe 8. The servo motor 3 is bolted to the center of the top of the loading tank 2. The stirring rod 4 is connected to the output shaft of the servo motor 3 via a coupling. The discharge valve 41 is installed at the bottom of the loading tank 2, and six feed pipes 8 are installed at the top of the loading tank 2. The multiple feed pipes 8 enable the device to add multiple ingredients to the loading tank 2 simultaneously, effectively improving the feeding efficiency of the device.
[0021] like Figure 2As shown, the scraping assembly includes an electric slide rail 5, a connecting block 6, and a scraper ring 7. The electric slide rail 5 is installed on the outer wall of the filling tank 2 via a connector. The connecting block 6 is slidably connected to the electric slide rail 5. The connecting block 6 is slidably connected to the filling tank 2. Half of the connecting block 6 is located outside the filling tank 2, and the other half is located inside the filling tank 2. The lower part of the connecting block 6 located inside the filling tank 2 is connected to the scraper ring 7. The outer side of the scraper ring 7 is in contact with the inner wall of the filling tank 2.
[0022] like Figure 1 and Figure 2 As shown, it also includes baffles 9 and transparent plates 14. Baffles 9 are connected to the inside of the feed pipe 8. Multiple discharge holes are opened on the baffles 9. When the height of the added ingredients is close to the top of the filling tank 2, but ingredients still need to be added into the filling tank 2, the ingredients in the filling tank 2 may splash upwards due to the discharge. The baffles 9 can effectively prevent the ingredients in the filling tank 2 from splashing outwards, thereby ensuring the accuracy of the ingredient ratio. The filling tank 2 is connected to a transparent plate 14. The mixing of the ingredients can be observed through the transparent plate 14, which makes it easy for the staff to judge whether the raw materials are fully mixed. The electric slide rail 5 is driven, and the electric slide rail 5 will intermittently move the connecting block 6. The connecting block 6 will move together with the scraper ring 7. The scraper ring 7 will move along the inner wall of the filling tank 2, thereby scraping off the ingredients attached to the inner wall of the cylinder and mixing them with other ingredients, improving the stability of the ingredients after mixing and effectively saving costs.
[0023] When using this device, the corresponding proportions of ingredients are first added into the filling tank 2 through different feed pipes 8 and the discharge holes on the baffle 9. The multiple feed pipes 8 allow the device to simultaneously add multiple ingredients into the filling tank 2, effectively improving the feeding efficiency. When the added ingredients are close to the top of the filling tank 2, but more ingredients still need to be added, the ingredients in the filling tank 2 may splash upwards due to the feeding process. The baffle 9 effectively prevents the ingredients in the filling tank 2 from splashing outwards, thus ensuring the accuracy of the ingredient proportions. The feeding process is then complete. Then, the servo motor 3 is driven, and the output shaft of the servo motor 3 will rotate the stirring rod 4. The stirring rod 4 will rotate the ingredients in the filling tank 2 and mix them together. During this process, the electric slide rail 5 is driven, and the electric slide rail 5 will intermittently move the connecting block 6. The connecting block 6 will move together with the scraper ring 7. The scraper ring 7 will move along the inner wall of the filling tank 2, thereby scraping off the ingredients attached to the inner wall of the tank and mixing them with other ingredients. This improves the stability of the mixture after mixing and effectively saves costs. The contents can be observed through the transparent plate 14. The stirring process helps staff determine whether the raw materials are fully mixed. After the stirring rod 4 has mixed the ingredients in the loading tank 2, the collecting container is placed below the discharge valve 41, and then the discharge valve 41 is opened to collect the fully mixed ingredients. After the collection is completed, the wastewater collecting container is placed below the discharge valve 41, water is added to the water tank 10, and the water pump 12 is driven. The water pump 12 will send the water in the water tank 10 to the water outlet pipe 121 through the connecting pipe 11, and then transport it into the annular water supply pipe 13 through the water outlet pipe 121, and then drive the high-pressure nozzle 1. 31. The high-pressure nozzle 131 will rotate and spray water onto the inner wall of the loading tank 2 and the stirring rod 4, washing away the attached ingredients. The rotating high-pressure nozzle 131 increases the spraying area, effectively improving the cleaning efficiency. The wastewater generated by rinsing will flow into the wastewater collection container through the discharge valve 41, thereby achieving the purpose of cleaning the inside of the device. This allows the device to clean away the residual ingredients inside the device, so as not to affect the subsequent batching work or disrupt the balance between the batching ratios. After cleaning is completed, the device is turned off, and the above steps are repeated for subsequent work.
[0024] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.
Claims
1. A batching and mixing device for metal processing, characterized in that, include: The material tank (2) has several legs (1) fixedly connected to its outer periphery; A mixing component, disposed on the loading tank (2), is used to mix the ingredients for metal processing; A scraping assembly is provided on the filling tank (2) for scraping off the ingredients; as well as A cleaning component, disposed on the loading tank (2), is used to clean the interior of the device. The cleaning component includes: A water bucket (10) is installed on the outer wall of the material tank (2); A connecting pipe (11) is threaded through the water tank (10); A water pump (12) is installed on the outer wall of the loading tank (2), and the end of the connecting pipe (11) away from the water tank (10) is connected to the water pump (12); The outlet pipe (121) is installed on the water pump (12); A ring-shaped water supply pipe (13) is connected inside the loading tank (2), and the end of the water outlet pipe (121) away from the water pump (12) passes through the loading tank (2) and communicates with the ring-shaped water supply pipe (13); The high-pressure nozzle (131) is rotatably connected to the annular water supply pipe (13).
2. The batching and mixing device for metal processing as described in claim 1, characterized in that, The hybrid component includes: A servo motor (3) is installed on top of the loading tank (2); The stirring rod (4) is connected to the output shaft of the servo motor (3); The discharge valve (41) is installed at the bottom of the loading tank (2); The feed pipe (8) is installed on the top of the loading tank (2).
3. The batching and mixing device for metal processing as described in claim 2, characterized in that, The scraping assembly includes: An electric slide rail (5) is installed on the outer wall of the filling tank (2); A connecting block (6) is slidably connected to the electric slide rail (5). The connecting block (6) is slidably connected to the filling tank (2). Half of the connecting block (6) is located outside the filling tank (2), and the other half is located inside the filling tank (2). The scraper ring (7) is connected to the lower part of the connecting block (6) located inside the filling tank (2), and The outer side of the scraper ring (7) is in contact with the inner wall of the loading tank (2).
4. The batching and mixing device for metal processing as described in claim 3, characterized in that, The feed pipe (8) has at least four parts.
5. The batching and mixing device for metal processing as described in claim 4, characterized in that, Also includes: Baffles (9) are connected to the inside of the feed pipe (8), and each baffle (9) has multiple discharge holes.
6. The batching and mixing device for metal processing as described in claim 5, characterized in that, Also includes: A transparent plate (14) is attached to the filling tank (2).
Citation Information
Patent Citations
Metal working fluid batching equipment
CN221815978U