Multi-stage crushing structure for activated carbon
By designing a multi-stage crushing structure for activated carbon, the problems of particle size control and clogging were solved by using screening and vibration components, achieving precise crushing and efficient feeding, and improving the performance and efficiency of activated carbon.
Patent Information
- Application Number
- CN202422780334.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-14
AI Technical Summary
Existing equipment cannot accurately control particle size during activated carbon crushing, leading to over-crushing, which affects the pore structure and adsorption performance of activated carbon and easily causes clogging.
A multi-stage crushing structure for activated carbon is designed, comprising a screening component and a vibration component. The screening component prevents over-crushing, and the stirring block and screen are used for screening. The vibration component prevents clogging, thereby achieving multi-stage crushing and efficient feeding.
It achieves precise control of activated carbon particle size, protects pore structure, improves crushing efficiency, prevents clogging, and enhances the use value of activated carbon.
Smart Images

Figure CN223475118U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of activated carbon production technology, specifically to a multi-stage crushing structure for activated carbon. Background Technology
[0002] Activated carbon plays a vital role in numerous industrial sectors and environmental applications. For instance, in wastewater treatment, its porous structure effectively adsorbs impurities, heavy metal ions, and organic pollutants, aiding in water purification. In air purification, it adsorbs harmful gases such as formaldehyde and benzene, improving indoor air quality. However, different applications often have specific requirements for the particle size of activated carbon, as particle size directly affects key indicators such as specific surface area and adsorption performance. Therefore, to better adapt to diverse application needs, precisely controlling the particle size of activated carbon has become one of the key issues that the industry urgently needs to address.
[0003] However, in actual use, without a suitable screening process, the activated carbon particles that have already reached the application standard particle size will continue to be crushed as the crushing time and the number of crushing times increase. This results in the activated carbon particles becoming increasingly fine, which not only fails to meet the requirements of particle size accuracy in actual applications, but also may damage the pore structure and other properties of activated carbon due to excessive crushing, affecting its original good adsorption and catalytic performance, and ultimately reducing the overall use value of activated carbon products in various application fields.
[0004] Therefore, we propose a multi-stage crushing structure for activated carbon. Utility Model Content
[0005] The purpose of this invention is to provide a multi-stage crushing structure for activated carbon to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A multi-stage activated carbon crushing structure includes a main body, with supporting legs fixedly installed below the main body, a crushing chamber on the main body, a discharge port below the crushing chamber, a screening chamber fixedly connected to the crushing chamber, a feed port on the screening chamber, and a screening assembly inside the screening chamber, the screening assembly including:
[0007] A support frame is fixedly installed on the screening assembly, a motor is fixedly installed on the support frame, a rotating rod is fixedly connected to the output end of the motor, and a stirring block is fixedly connected to the rotating rod;
[0008] A screen is fixedly connected to the rotating rod, a conical opening is rotatably connected to the bottom of the screen, a dustproof plate is fixedly connected to the conical opening, the dustproof plate is fixedly connected inside the screening chamber, a conical plate is rotatably connected to the screen, and an inclined plate is fixedly connected to the bottom of the conical plate.
[0009] The inclined plate has a feeding port at its bottom end, which is fixedly connected to the screening bin. A sensor is fixedly installed on the feeding port, and a crushing component is installed below the conical opening.
[0010] Preferably, the stirring blocks are provided in multiple sets, and the multiple sets of stirring blocks are mirror images of the left and right ends of the rotating rod with the vertical center line in the front-back direction of the rotating rod as the mirror axis.
[0011] Preferably, the discharge port is located at the bottom end of the inclined plate, thereby facilitating better material discharge.
[0012] Preferably, the screen is rotatably connected to the top of the screening chamber, thereby improving the screening process.
[0013] Preferably, the screening chamber is equipped with a vibration assembly, a striking block is fixedly connected to the rotating rod, a support plate is fixedly connected to the screening chamber, a spring rod is fixedly connected to the support plate, and a sliding shell is fixedly connected to the spring rod.
[0014] Preferably, multiple sets of spring rods are provided, and the multiple sets of spring rods are linearly arrayed at equal intervals on the support plate.
[0015] Compared with the prior art, this utility model provides a multi-stage crushing structure for activated carbon, which has the following beneficial effects:
[0016] 1. This activated carbon features a multi-stage crushing structure. To prevent activated carbon that meets the standard from being crushed multiple times, resulting in overly fine activated carbon, a screening component is incorporated, along with a support, motor, rotating rod, stirring block, screen, conical inlet, dustproof plate, conical plate, inclined plate, feed inlet, sensor, and crushing components, to screen the activated carbon and thus improve the crushing process.
[0017] 2. The activated carbon features a multi-stage crushing structure. To better feed the activated carbon that meets the standards, a vibration component is installed, along with a striking block, support plate, spring rod, and sliding shell. This prevents the activated carbon from adhering to the inclined plate, thus avoiding blockages and improving work efficiency, saving time. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2This is a cross-sectional schematic diagram of the screening chamber structure of this utility model;
[0020] Figure 3 This is a cross-sectional view of the sieve structure of this utility model;
[0021] Figure 4 This is a cross-sectional schematic diagram of the structural vibration component of this utility model;
[0022] Figure 5 This utility model Figure 4 A magnified structural diagram of region A in the middle.
[0023] In the diagram: 1. Main body; 2. Support leg; 3. Crushing chamber; 4. Discharge port; 5. Screening chamber; 6. Feed port; 7. Screening assembly; 71. Support frame; 72. Motor; 73. Rotating rod; 74. Mixing block; 75. Screen; 76. Conical inlet; 77. Dustproof plate; 78. Conical plate; 79. Inclined plate; 710. Discharge port; 711. Sensor; 712. Crushing assembly; 8. Vibration assembly; 81. Impact block; 82. Support plate; 83. Spring rod; 84. Sliding shell. Detailed Implementation
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Please see Figure 1-5 This utility model provides a technical solution: a multi-stage crushing structure for activated carbon includes a main body 1, a support leg 2 fixedly installed under the main body 1, a crushing chamber 3 provided on the main body 1, a discharge port 4 provided below the crushing chamber 3, a screening chamber 5 fixedly connected to the crushing chamber 3, a feed port 6 provided on the screening chamber 5, and a screening component 7 provided inside the screening chamber 5.
[0026] In one embodiment of this utility model, the screening component 7 includes a support 71, on which the support 71 is fixedly mounted. A motor 72 is fixedly mounted on the support 71, and a rotating rod 73 is fixedly connected to the output end of the motor 72. A stirring block 74 is fixedly connected to the rotating rod 73. Multiple sets of stirring blocks 74 are arranged, mirror-imaged about the vertical centerline of the rotating rod 73 at its left and right ends. A screen 75 is fixedly connected to the rotating rod 73 and rotatably connected to the top of the screening chamber 5. When the motor 72 in the screening component 7 is started, its output end drives the rotating rod 73 to rotate. The multiple sets of stirring blocks 74 fixedly connected to the rotating rod 73 rotate together with the rotating rod 73, stirring the activated carbon material entering the screening chamber 5, ensuring it is evenly distributed on the screen 75. The screen is distributed in a way that facilitates subsequent screening operations. Simultaneously, the rotating rod 73 drives the screen 75 to rotate. A conical opening 76 is rotatably connected to the bottom of the screen 75, and a dustproof plate 77 is fixedly connected to the conical opening 76. The dustproof plate 77 is fixedly connected inside the screening chamber 5. A conical plate 78 is rotatably connected to the screen 75, and an inclined plate 79 is fixedly connected to the bottom of the conical plate 78. A feed port 710 is located at the bottom of the inclined plate 79 and is fixedly connected to the screening chamber 5. A sensor 711 is fixedly installed on the feed port 710. A crushing component 712 is located below the conical opening 76. During the rotation of the screen 75, smaller activated carbon particles will pass through the screen 75 and fall down. The dustproof plate 77 fixedly connected to the conical opening 76 can prevent dust from flying, thus playing a certain dustproof role. Activated carbon with smaller particle size that meets the screening requirements will pass through screen 75 and flow along screen 75 to cone plate 78, slide towards its bottom end, and finally continue to move along inclined plate 79 fixedly connected to cone plate 78. When the material slides to the feed port 710 at the bottom of inclined plate 79, sensor 711 fixedly installed on feed port 710 can sense the arrival of the material. When feed port 710 does not sense any material flowing out, cone port 76 is opened, so that larger activated carbon falls through cone port 76. Material at the corresponding position will enter crushing component 712 for further crushing, thus completing the multi-stage crushing process of activated carbon. The crushed material will finally be discharged through discharge port 4 set under crushing chamber 3.
[0027] In one embodiment of this utility model, a vibration component 8 is provided on the screening chamber 5, a striking block 81 is fixedly connected to the rotating rod 73, a support plate 82 is fixedly connected to the screening chamber 5, and a spring rod 83 is fixedly connected to the support plate 82. Multiple sets of spring rods 83 are arranged linearly at equal intervals on the support plate 82, and a sliding shell 84 is fixedly connected to the spring rod 83. When the rotating rod 73 rotates, the striking block 81 fixedly connected to it will also rotate. When the striking block 81 rotates to a certain position, it will impact the sliding shell 84 fixedly connected to the screening chamber 5. Multiple sets of spring rods 83 arranged linearly at equal intervals are fixedly connected to the support plate 82, and the sliding shell 84 is fixedly connected to the spring rod 83. After being impacted by the striking block 81, the entire structure formed by the spring rod 83 and the sliding shell 84 will vibrate, thereby causing the screening chamber 5 to vibrate, assisting the screen 75 to perform screening work better, thereby improving the material feeding work.
[0028] Working principle: When the motor 72 in the screening assembly 7 starts, the output end of the motor 72 drives the rotating rod 73 to start rotating. Multiple sets of stirring blocks 74 fixedly connected to the rotating rod 73 will rotate together with the rotating rod 73, stirring the activated carbon material entering the screening chamber 5, so that it can be evenly distributed on the screen 75, which is convenient for subsequent screening operations. At the same time, the rotating rod 73 drives the screen 75 to rotate. During the rotation of the screen 75, the activated carbon with smaller particle size will fall through the screen 75. The dustproof plate 77 fixedly connected to the conical opening 76 can prevent dust from flying and play a certain role in dust prevention. Smaller activated carbon particles that meet the screening requirements pass through screen 75 and flow along it to cone plate 78, sliding towards its bottom. They then continue moving along inclined plate 79 fixedly connected to cone plate 78. When the material reaches the discharge port 710 at the bottom of inclined plate 79, sensor 711, fixedly installed on discharge port 710, detects its arrival. If no material is detected at discharge port 710, cone port 76 opens, allowing larger activated carbon particles to fall through. Material at the corresponding position enters crushing component 712 for further crushing, thus completing the multi-stage crushing process for activated carbon. After crushing, the material will eventually be discharged through the discharge port 4 set under the crushing chamber 3. When the rotating rod 73 rotates, the striking block 81 fixedly connected to it will also rotate. When the striking block 81 rotates to a certain position, it will impact the sliding shell 84 fixedly connected to the screening chamber 5. Multiple sets of equally spaced linear array spring rods 83 are fixedly connected to the support plate 82. The sliding shell 84 is fixedly connected to the spring rods 83. After being impacted by the striking block 81, the entire structure formed by the spring rods 83 and the sliding shell 84 will vibrate, thereby driving the screening chamber 5 to vibrate, assisting the screen 75 to perform screening work better, thereby improving the material feeding work.
[0029] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A multi-stage crushing structure for activated carbon, comprising a main body (1), characterized in that: A support leg (2) is fixedly installed on the lower part of the main body (1). A crushing chamber (3) is provided on the main body (1). A discharge port (4) is provided below the crushing chamber (3). A screening chamber (5) is fixedly connected to the crushing chamber (3). A feed port (6) is provided on the screening chamber (5). A screening component (7) is provided inside the screening chamber (5). The screening component (7) includes: A support (71) is fixedly installed on the screening component (7), a motor (72) is fixedly installed on the support (71), a rotating rod (73) is fixedly connected to the output end of the motor (72), and a stirring block (74) is fixedly connected to the rotating rod (73). A screen (75) is fixedly connected to the rotating rod (73). A conical opening (76) is rotatably connected to the bottom of the screen (75). A dustproof plate (77) is fixedly connected to the conical opening (76). The dustproof plate (77) is fixedly connected inside the screening chamber (5). A conical plate (78) is rotatably connected to the screen (75). An inclined plate (79) is fixedly connected to the bottom of the conical plate (78). The feed port (710) is provided at the bottom of the inclined plate (79). The feed port (710) is fixedly connected to the screening bin (5). A sensor (711) is fixedly installed on the feed port (710). A crushing component (712) is provided under the conical opening (76).
2. The activated carbon multi-stage crushing structure according to claim 1, characterized in that: The stirring blocks (74) are provided in multiple sets, and the multiple sets of stirring blocks (74) are mirrored at the left and right ends of the rotating rod (73) with the vertical center line of the front and rear direction of the rotating rod (73) as the mirror axis.
3. The activated carbon multi-stage crushing structure according to claim 1, characterized in that: The discharge port (710) is located at the lower end of the inclined plate (79).
4. The activated carbon multi-stage crushing structure according to claim 1, characterized in that: The screen (75) is rotatably connected to the top of the screening chamber (5).
5. The activated carbon multi-stage crushing structure according to claim 1, characterized in that: The screening chamber (5) is equipped with a vibration assembly (8), a striking block (81) is fixedly connected to the rotating rod (73), a support plate (82) is fixedly connected to the screening chamber (5), a spring rod (83) is fixedly connected to the support plate (82), and a sliding shell (84) is fixedly connected to the spring rod (83).
6. The activated carbon multi-stage crushing structure according to claim 5, characterized in that: The spring rod (83) is provided in multiple sets, and the multiple sets of spring rod (83) are linearly arrayed at equal intervals on the support plate (82).