Paint spraying device for pipe culvert socket outer steel ring
By designing a painting device for the outer steel ring of the pipe culvert socket, using a threaded cylinder and an electric push rod in conjunction with the paint spray head, the problems of uneven painting and slow speed of the outer steel ring were solved, realizing automated painting of the inner and outer rings and improving the painting quality and efficiency.
Patent Information
- Application Number
- CN202422265689.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-09-18
AI Technical Summary
In the existing technology, the painting process of the outer steel ring of the culvert socket has problems such as uneven paint application and dripping, and the painting speed is slow, which affects the appearance quality and makes it inconvenient to paint the inner and outer rings.
A painting device for the outer steel ring of a pipe culvert socket was designed. It uses first and second threaded cylinders connected to a feeding tank, combined with an electric push rod and a paint spray head to realize automated painting of the inner and outer rings of the outer steel ring. The painting operation of the inner and outer rings is performed by the first paint spray head and the arc-shaped paint spray head respectively.
It achieves uniform painting of both the inner and outer rings of the outer steel ring, improves the painting speed and quality, ensures consistent appearance, avoids paint dripping, and enhances painting efficiency.
Smart Images

Figure CN223475307U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of painting technology for outer steel rings of pipe culvert sockets, and in particular to a painting device for outer steel rings of pipe culvert sockets. Background Technology
[0002] As an important component of pipeline systems, the outer steel ring of a culvert socket primarily enhances the strength and stability of the pipeline. The outer steel ring is a metal ring structure added to the pipeline, especially at the interface of a culvert socket, to strengthen the connection and improve stability. When the pipeline is under pressure or load, the outer steel ring effectively prevents deformation or breakage, ensuring the stable operation of the pipeline system. Particularly in areas with complex geological conditions or insufficient soil bearing capacity, the outer steel ring increases the pipeline's resistance to deformation, preventing displacement or damage caused by external forces. The outer steel ring also protects the pipeline interface, preventing failure due to corrosion, wear, etc. During installation, it is essential to ensure a tight fit between the outer steel ring and the pipeline interface, and to use appropriate fixing methods to ensure it does not fall off or loosen during use. The outer steel ring is a widely used steel structural component. During the production of outer steel rings for culvert sockets, painting is often required to prevent rust after prolonged use.
[0003] Currently, the outer steel ring is usually painted manually. When painting the outer steel ring of a circular or rectangular pipe culvert, it generally requires two coats of epoxy zinc primer and two coats of epoxy asphalt topcoat. Since the steel ring is above the pipe section, uneven paint application and paint dripping from the steel ring onto the concrete pipe wall can occur, affecting the overall appearance quality of the pipe section. The painting speed is also slow, making it inconvenient to paint both the inner and outer rings of the outer steel ring. Utility Model Content
[0004] The purpose of this utility model is to provide a painting device for the outer steel ring of a culvert socket. The first threaded cylinder and the second threaded cylinder are respectively connected to the inlet of the feeding tank. The painting material inside the feeding tank is stored in the cavity, so that the material in the feeding tank can be sprayed through the first painting hole on the second cylinder. This ensures that the first painting head can paint the inner ring of the outer steel ring of the culvert socket placed on the first annular plate, while the arc-shaped painting head paints the outer ring of the outer steel ring of the culvert socket fixed on the second abutment plate.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A painting device for the outer steel ring of a culvert socket includes a U-shaped plate, a top plate mounted on the top of the U-shaped plate by screws, a first annular plate installed inside the U-shaped plate, a first paint spray head movably mounted inside the U-shaped plate and the first annular plate, two side plates mounted on the top surface of the first annular plate, a second electric push rod mounted on each of the two side plates by screws, a first abutment plate mounted on the telescopic end of the second electric push rod, a bearing set on the top plate, a second circular plate mounted on the inner ring of the bearing, an L-shaped plate mounted on the second circular plate by screws, a third electric push rod mounted on the side wall of the L-shaped plate, a second abutment plate mounted on the telescopic end of the third electric push rod, and an arc-shaped paint spray head set on the top plate.
[0007] Preferably, brackets are installed at all four corners of the bottom surface of the U-shaped plate, and mounting grooves are opened on the U-shaped plate. A first electric push rod is installed inside the mounting groove, and the telescopic end of the first electric push rod is connected to the first annular plate.
[0008] Preferably, a ring is provided in the internal hole of the first annular plate, and the first paint spray head is fitted inside the ring.
[0009] Preferably, the first spray head includes a first cylinder and a second cylinder. A second annular plate is provided at the top of the first cylinder and the second cylinder. A first spray hole is opened around the second cylinder. A first conical cylinder is provided at the bottom of the first cylinder. A first circular plate is installed at the bottom of the first conical cylinder. A second conical cylinder is provided at the bottom of the second cylinder. A first threaded cylinder is installed on the second conical cylinder. The first cylinder and the second cylinder, as well as the first conical cylinder and the second conical cylinder, form a cavity. The first threaded cylinder is connected to the feed inlet of the feed tank.
[0010] Preferably, it also includes a motor base, on which a motor is mounted, and a drive gear is mounted on the motor output shaft. One side of the drive gear meshes with a driven gear, and the driven gear is mounted on a bearing.
[0011] Preferably, the arc-shaped spray head is connected to a third cylinder, and a second threaded cylinder is provided on the third cylinder, which is connected to the feed inlet of the feed tank.
[0012] This utility model has the following beneficial effects:
[0013] 1. Place the outer steel ring of the culvert socket on the first annular plate inside the U-shaped plate. When the second electric push rod is working, the first abutment plate at the telescopic end of the second electric push rod can fit into the outer ring of the outer steel ring of the culvert socket, so that the outer steel ring of the culvert socket can be fixed on the two side plates. The material is sprayed through the first paint hole on the second cylinder to ensure that the first paint head can spray paint the inner ring of the outer steel ring of the culvert socket placed on the first annular plate.
[0014] 2. The second abutment plate at the telescopic end of the third electric push rod on the top plate can fit against the inner ring of the outer steel ring of the culvert socket. The feed inlet of the feeding tank is connected to the third cylinder, ensuring that the arc-shaped paint spray head can spray paint the outer ring of the outer steel ring of the culvert socket fixed on the second abutment plate, completing the overall painting of the outer steel ring of the culvert socket, and ensuring that the outer steel ring of the culvert socket fixed on the second abutment plate can rotate. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the left side of the painting device;
[0016] Figure 2 This is a schematic diagram of the right side of the painting device;
[0017] Figure 3 This is a schematic diagram of the structure when the first annular plate and the first paint spray head are separated.
[0018] Figure 4 This is a schematic diagram of the internal structure of the U-shaped plate;
[0019] Figure 5 This is a structural diagram of the top plate and the arc-shaped spray nozzle;
[0020] Figure 6 This is a schematic diagram of the internal structure of the top plate and the arc-shaped spray nozzle;
[0021] Figure 7 This is a schematic diagram of the structure of an arc-shaped paint spray nozzle.
[0022] In the diagram: 1. U-shaped plate; 101. Bracket; 102. Mounting groove; 2. Top plate; 3. First annular plate; 301. First electric push rod; 302. Ring; 4. First paint spray head; 401. First cylinder; 402. Second cylinder; 403. First paint spray hole; 404. First annular plate; 405. First conical cylinder; 406. Second conical cylinder; 407. First circular plate; 408. First threaded cylinder; 5. Side plate; 501. Second electric push rod; 502. First abutment plate; 6. Motor base; 601. Drive gear; 7. Driven gear; 701. Bearing; 702. Second circular plate; 703. L-shaped plate; 704. Third electric push rod; 705. Second abutment plate; 8. Arc-shaped paint spray head; 801. Third cylinder; 802. Second threaded cylinder. Detailed Implementation
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0024] Reference Figure 1-7A painting device for a culvert socket outer steel ring includes a U-shaped plate 1, a top plate 2 mounted on the top of the U-shaped plate 1 by screws, a first annular plate 3 installed inside the U-shaped plate 1, brackets 101 mounted at the four corners of the bottom surface of the U-shaped plate 1, an installation groove 102 opened on the U-shaped plate 1, and a first electric push rod 301 installed inside the installation groove 102. The first electric push rod 301 is a DC electric push rod of model NKLA22. The telescopic end of the first electric push rod 301 is connected to the first annular plate 3, so that the culvert socket outer steel ring placed on the first annular plate 3 can move up and down.
[0025] The first spray head 4 is movably installed inside the U-shaped plate 1 and the first annular plate 3. A circular ring 302 is set in the internal hole of the first annular plate 3, and the first spray head 4 is fitted inside the circular ring 302. Two side plates 5 are installed on the top surface of the first annular plate 3. A second electric push rod 501 is installed on each of the two side plates 5 by screws. The second electric push rod 501 is a DC electric push rod of model NKLA22. A first abutment plate 502 is installed at the telescopic end of the second electric push rod 501. When the second electric push rod 501 is working, the first abutment plate 502 at the telescopic end of the second electric push rod 501 can fit against the outer ring of the outer steel ring of the pipe culvert socket, so that the outer steel ring of the pipe culvert socket can be fixed on the two side plates 5.
[0026] The first spray head 4 includes a first cylinder 401 and a second cylinder 402. A second annular plate 404 is provided at the top of the first cylinder 401 and the second cylinder 402. A first spray hole 403 is opened on the second cylinder 402. A first conical cylinder 405 is provided at the bottom of the first cylinder 401. A first circular plate 407 is installed at the bottom of the first conical cylinder 405. A second conical cylinder 406 is provided at the bottom of the second cylinder 402. A first threaded cylinder 408 is installed on the second conical cylinder 406. The first cylinder 401 and the second cylinder 402, as well as the first conical cylinder 405 and the second conical cylinder 406, form a cavity. The first threaded cylinder 408 is connected to the inlet of the feeding tank. The paint material inside the feeding tank is stored inside the cavity, so that the material in the feeding tank can be sprayed through the first spray hole 403 on the second cylinder 402. This ensures that the first spray head 4 can spray paint the inner ring of the outer steel ring of the culvert socket placed on the first annular plate 3.
[0027] It also includes a motor base 6, on which a motor is installed. The motor is a brushless DC motor of model JC35W5. A drive gear 601 is installed on the output shaft of the motor. The drive gear 601 meshes with a driven gear 7 on one side. A bearing 701 is set on the top plate 2. The driven gear 7 is installed on the bearing 701. A second circular plate 702 is installed on the inner ring of the bearing 701. An L-shaped plate 703 is installed on the second circular plate 702 by screws. A third electric push rod 704 is installed on the side wall of the L-shaped plate 703. A second abutment 705 is installed on the telescopic end of the third electric push rod 704. The drive gear 601 of the electric output shaft drives the driven gear 7 to rotate, so that the second circular plate 702 on the inner ring of the bearing 701 on the driven gear 7 can rotate, ensuring that the outer steel ring of the pipe socket fixed on the second abutment 705 can rotate.
[0028] An arc-shaped paint spray head 8 is installed on the top plate 2. The arc-shaped paint spray head 8 is connected to a third cylinder 801. A second threaded cylinder 802 is installed on the third cylinder 801. The second threaded cylinder 802 is connected to the feed inlet of the feeding tank, ensuring that the arc-shaped paint spray head 8 can spray paint the outer ring of the outer steel ring of the fixed pipe culvert socket on the second abutment plate 705.
[0029] When using a spray painting device to paint the outer steel ring of the culvert socket, the outer steel ring is placed on the first annular plate 3 of the U-shaped plate 1. The second electric push rod 501 on the side plate 5 is activated, allowing the first abutment plate 502 at the telescopic end of the second electric push rod 501 to fit against the outer ring of the culvert socket, thus fixing the outer steel ring onto the first annular plate 3. The feed inlet of the feeding tank is connected to the first threaded cylinder 408. Activating the first electric push rod 301 on the U-shaped plate 1 allows the first annular plate 3 at the telescopic end of the first electric push rod 301 to move up and down, ensuring that the outer steel ring of the culvert socket on the first annular plate 3 can move. The second electric push rod 501 on the first spray head 4 then moves the outer steel ring. The first paint spray hole 403 of the cylinder 402 can be used to fully paint the inner ring of the outer steel ring of the culvert socket. After the inner ring of the outer steel ring of the culvert socket is painted, the outer steel ring of the culvert socket on the first annular plate 3 is removed and moved to the second circular plate 702. The third electric push rod 704 on one side of the L-shaped plate 703 on the second circular plate 702 is activated so that the second abutment plate 705 at the telescopic end of the third electric push rod 704 can fit against the inner ring of the outer steel ring of the culvert socket. The feed inlet of the feed tank is connected to the third cylinder 801 to ensure that the arc-shaped paint spray head 8 paints the outer ring of the outer steel ring of the culvert socket fixed on the second abutment plate 705, thus completing the overall painting of the outer steel ring of the culvert socket.
[0030] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A painting device for the outer steel ring of a pipe culvert socket, comprising a U-shaped plate (1), wherein a top plate (2) is mounted on the top of the U-shaped plate (1) by screws, characterized in that: A first annular plate (3) is installed inside the U-shaped plate (1). A first spray head (4) is movably installed inside the U-shaped plate (1) and the first annular plate (3). Two side plates (5) are installed on the top surface of the first annular plate (3). A second electric push rod (501) is installed on each of the two side plates (5) by screws. A first abutment plate (502) is installed on the telescopic end of the second electric push rod (501). A bearing (701) is provided on the top plate (2). A second circular plate (702) is installed on the inner ring of the bearing (701). An L-shaped plate (703) is installed on the second circular plate (702) by screws. A third electric push rod (704) is installed on the side wall of the L-shaped plate (703). A second abutment plate (705) is installed on the telescopic end of the third electric push rod (704). An arc-shaped spray head (8) is provided on the top plate (2).
2. The painting device for the outer steel ring of a pipe culvert socket according to claim 1, characterized in that: The U-shaped plate (1) has brackets (101) installed at the four corners of its bottom surface. The U-shaped plate (1) has mounting grooves (102) inside which a first electric push rod (301) is installed.
3. The painting device for the outer steel ring of a pipe culvert socket according to claim 2, characterized in that: The telescopic end of the first electric push rod (301) is connected to the first annular plate (3).
4. A painting device for the outer steel ring of a pipe culvert socket according to claim 3, characterized in that: A ring (302) is provided in the internal hole of the first annular plate (3), and the first paint spray head (4) is fitted inside the ring (302).
5. A painting device for the outer steel ring of a pipe culvert socket according to claim 4, characterized in that: The first paint spray head (4) includes a first cylinder (401) and a second cylinder (402). The top ends of the first cylinder (401) and the second cylinder (402) are provided with a second annular plate (404), and a first paint spray hole (403) is opened on the second cylinder (402).
6. A painting device for the outer steel ring of a pipe culvert socket according to claim 5, characterized in that: The bottom end of the first cylinder (401) is provided with a first conical cylinder (405), the bottom end of the first conical cylinder (405) is provided with a first circular plate (407), the bottom end of the second cylinder (402) is provided with a second conical cylinder (406), the second conical cylinder (406) is provided with a first threaded cylinder (408), the first cylinder (401) and the second cylinder (402) and the first conical cylinder (405) and the second conical cylinder (406) form a cavity, and the first threaded cylinder (408) is connected to the feed inlet of the feed tank.
7. A painting device for the outer steel ring of a pipe culvert socket according to claim 1, characterized in that: It also includes a motor mount (6), on which a motor is mounted, and a drive gear (601) is mounted on the output shaft of the motor. One side of the drive gear (601) meshes with a driven gear (7), and the driven gear (7) is mounted on a bearing (701).
8. A painting device for the outer steel ring of a pipe culvert socket according to claim 1, characterized in that: The arc-shaped spray nozzle (8) is connected to a third cylinder (801), and a second threaded cylinder (802) is provided on the third cylinder (801). The second threaded cylinder (802) is connected to the feed inlet of the feed tank.