Thermal spraying coating equipment
By introducing limiting baffles and blower hood structures into the thermal spraying equipment, the workpiece is suspended by high-pressure air, which solves the problem of difficult coating on the end face of the workpiece and achieves more uniform and efficient coating processing.
Patent Information
- Application Number
- CN202422736665.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In the prior art, the end face of the workpiece clamped between the clamping plates is difficult to be sprayed by the annular spray gun, which affects the coating processing efficiency.
The system employs a limiting partition and a blower hood structure. High-pressure air is supplied by a fan to suspend the workpiece inside the blower hood. A ring-shaped spray gun sprays the workpiece clamping end face to ensure uniform coating distribution.
It improves the spraying uniformity and processing efficiency of the coating equipment and avoids the problem of uneven coating distribution.
Smart Images

Figure CN223475322U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermal spraying technology, and more specifically to a thermal spraying coating equipment. Background Technology
[0002] Thermal spraying is a surface treatment technology that uses high-pressure gas to spray molten or semi-molten coating material onto the surface of a workpiece. The coating material cools on the workpiece surface to form a protective layer. Generally, thermal spraying enhances the workpiece's anti-oxidation and abrasion resistance properties. A search revealed an existing technology (publication number: CN202322606918.8) for a thermal spraying coating device. The description states that "this utility model uses two fixed frames, an electric telescopic rod, and clamping plates in cooperation. The electric telescopic rod drives the clamping plates to move, facilitating the clamping of both ends of the workpiece between the two plates for fixation. Furthermore, the cooperation of the mounting groove, servo motor, lead screw, drive block, and guide rod facilitates the horizontal movement of the ring-shaped spray gun and nozzle, allowing for uniform spraying of the workpiece's outer wall from multiple directions." However, the existing technology suffers from the problem that the end faces of the workpiece clamped between the clamping plates are difficult to be sprayed by the ring-shaped spray gun, affecting the coating efficiency. Utility Model Content
[0003] To overcome the shortcomings of existing technologies, a thermal spraying coating device is provided to solve the problem that the end face of the workpiece clamped between the clamps is difficult to be sprayed by the annular spray gun, which affects the coating process efficiency.
[0004] To achieve the above objectives, a thermal spraying coating device is provided, comprising: a thermal coating machine and an annular spray gun, wherein the annular spray gun is connected to the inner wall of the thermal coating machine via an electric slide table.
[0005] The left and right inner walls of the hot coating machine are connected to coating clamps via electric push rods. The coating clamps are connected to limit partitions via electric guide rail mechanisms. A blower hood is welded to the side end face of the coating clamp. An arc-shaped exhaust mesh and a side exhaust port are provided on the inner cavity surface of the blower hood. The arc-shaped exhaust mesh and the side exhaust port are connected to the fan via branch pipes. Coating nozzles are installed on the front and rear inner walls of the blower hood and the groove wall of the coating clamp.
[0006] Furthermore, a viewing door is installed on the front surface of the thermal coating machine, a coating nozzle is installed in a ring on the inner side of the annular spray gun, and coating clamps are symmetrically distributed on the left and right sides of the annular spray gun.
[0007] Furthermore, a paint hot melt box is fixed at the upper end of the hot coating machine, and fans are provided on the left and right sides of the paint hot melt box. The paint hot melt box is connected to the annular spray gun through a material supply pipe.
[0008] Furthermore, the fan side is connected to a main air supply pipe, and the lower end of the main air supply pipe is connected to two sets of branch pipes through pipe joints; and the two sets of branch pipes are distributed and connected to the upper and lower surfaces of the two sets of blower shrouds.
[0009] Furthermore, the limiting partition is located at the connecting cavity between the blower hood and the coating clamp, and an electric guide rail mechanism is connected to the upper end of the limiting partition.
[0010] Furthermore, the upper and lower inner cavities of the blower hood are symmetrically distributed with arc-shaped exhaust ports; and the side exhaust ports are symmetrically distributed at the front and rear inner cavities of the blower hood.
[0011] Furthermore, an air supply chamber is provided inside the blower hood, and the arc-shaped exhaust vent and the side exhaust vent are connected to the branch pipe through the air supply chamber.
[0012] The beneficial effects of this utility model are as follows: the thermal spraying coating equipment of this utility model uses a limiting partition sealed inside the coating clamping plate cavity to clamp both ends of the workpiece to be sprayed, so that both ends of the workpiece to be sprayed are inside the blower hood. The blower delivers air to the arc-shaped exhaust vent and side exhaust vent inside the blower hood. The high-pressure air blown from multiple directions suspends both ends of the workpiece to be sprayed in the inner cavity of the blower hood, so that the two coating nozzles spray the coating material onto the clamped end face of the workpiece. This facilitates more thorough and comprehensive spraying of the workpiece by the coating equipment, effectively avoids uneven coating distribution caused by batch spraying on the surface of the workpiece, enhances the uniformity of the coating spraying by the coating equipment, and improves the coating processing efficiency of the coating equipment. Attached Figure Description
[0013] Figure 1 This is a front view structural diagram of the thermal spraying coating equipment according to an embodiment of the present utility model.
[0014] Figure 2 This is a front view cross-sectional structural diagram of the thermal spraying coating equipment according to an embodiment of the present utility model.
[0015] Figure 3 This is a partial side cross-sectional view of the coating clamp and blower hood of an embodiment of the present utility model.
[0016] Figure 4 This is a three-dimensional structural diagram of the coating clamp and blower hood of an embodiment of the present utility model.
[0017] In the diagram: 1. Hot coating machine; 11. Paint hot melt box; 12. Material supply pipe; 13. Viewing door; 2. Circular spray gun; 21. Coating nozzle one; 3. Fan; 31. Main air supply pipe; 32. Branch pipe; 33. Pipe joint; 4. Coating clamp; 41. Electric push rod; 42. Electric guide rail mechanism; 43. Limiting partition; 5. Blower hood; 51. Arc-shaped exhaust vent; 52. Coating nozzle two; 53. Air supply chamber; 54. Side exhaust vent. Detailed Implementation
[0018] Reference Figures 1 to 4 As shown, this utility model provides a thermal spraying coating device, including: a thermal coating machine 1 and an annular spray gun 2, wherein the annular spray gun 2 is connected to the inner wall of the thermal coating machine 1 via an electric slide table.
[0019] The inner walls of the left and right sides of the hot coating machine 1 are connected to the coating clamping plate 4 by electric push rod 41. The coating clamping plate 4 is connected to the limit partition 43 by electric guide rail mechanism 42. The side end face of the coating clamping plate 4 is welded with the blower hood 5. The inner cavity of the blower hood 5 is provided with arc-shaped exhaust net 51 and side exhaust vent 54. The arc-shaped exhaust net 51 and side exhaust vent 54 are connected to the fan 3 by branch pipe 32. The inner walls of the front and rear sides of the blower hood 5 and the groove wall of the coating clamping plate 4 are all equipped with coating nozzles 2 52.
[0020] First, clamp the two ends of the workpiece between the limiting partitions 43 located on the side of the coating clamping plate 4, close the cabinet door of the thermal coating machine 1, and move the annular spray gun 2 back and forth on the surface of the workpiece. After the coating nozzle 21 in the annular spray gun 2 sprays the surface of the workpiece, turn on the fan 3 to discharge high-pressure air from the arc-shaped exhaust port 51 and the side exhaust port 54 in the blower hood 5, blowing the workpiece to the center. Then control the limiting partition 43 to move outward. At this time, the workpiece is in a suspended state. Then control the coating nozzle 52 to spray the coating material on the surface of the workpiece in the blower hood 5, thus completing the thermal spraying process of the workpiece.
[0021] In this embodiment, a viewing door 13 is installed on the front surface of the thermal coating machine 1, and a coating nozzle 21 is installed in a ring on the inner side of the annular spray gun 2. Coating clamps 4 are symmetrically distributed on the left and right sides of the annular spray gun 2. A paint hot melt box 11 is fixed at the upper end of the thermal coating machine 1, and fans 3 are provided on the left and right sides of the paint hot melt box 11. The paint hot melt box 11 is connected to the annular spray gun 2 through a material supply pipe 12.
[0022] As a preferred implementation, the viewing door 13 facilitates observation of the spraying process of the thermal coating machine 1. The annular spray gun 2 sprays paint onto the surface of the workpiece held between the coating clamps 4 through multiple sets of coating nozzles 21. The paint melting tank 11 melts the paint and delivers it to the coating nozzles 21 and 52 via the supply pipe 12. An air outlet is provided on the rear inner wall of the thermal coating machine 1 to facilitate the removal and purification of odors within the machine.
[0023] In this embodiment, the fan 3 is connected to a main air supply pipe 31 on its side, and the lower end of the main air supply pipe 31 is connected to two sets of branch pipes 32 through a pipe joint 33; and the two sets of branch pipes 32 are distributed and connected to the upper and lower surfaces of the two sets of blower shrouds 5.
[0024] In a preferred embodiment, the blower 3 delivers air to the inside of the blower hood 5 through the main air supply pipe 31 and the branch pipe 32, so that the high-pressure air blows and suspends the workpiece, making it convenient for the second coating nozzle 52 in the coating clamp plate 4 of the blower hood 5 to coat the workpiece clamping end face.
[0025] In this embodiment, the limiting partition 43 is located at the connecting cavity between the blower hood 5 and the coating clamp 4, and the upper end of the limiting partition 43 is connected to the electric guide rail mechanism 42.
[0026] As a preferred implementation, the limiting partition 43 serves to clamp and support the two ends of the workpiece. After the workpiece surface is coated by the limiting partition 43, the electric guide rail mechanism 42 is controlled to open the limiting partition 43, so that the coating nozzle 52 installed on the groove wall of the coating clamping plate 4 is exposed.
[0027] In this embodiment, arc-shaped exhaust vents 51 are symmetrically distributed on the inner surfaces of the upper and lower ends of the blower hood 5; and side exhaust vents 54 are symmetrically distributed on the inner surfaces of the front and rear ends of the blower hood 5. An air supply cavity 53 is provided inside the blower hood 5, and the arc-shaped exhaust vents 51 and the side exhaust vents 54 are connected to the branch pipe 32 through the air supply cavity 53.
[0028] As a preferred implementation, the arc-shaped exhaust vent 51 and the side exhaust vent 54 are multi-directional air outlets of the blower hood 5, which facilitates the discharge of the high-pressure air sent in by the blower 3 to the center of the blower hood 5, so that the two ends of the workpiece inside the blower hood 5 are blown by the high-pressure air and are in a suspended state, which facilitates the coating treatment of the two ends of the workpiece.
[0029] The thermal spraying coating equipment of this utility model can effectively solve the problem in the prior art that the end face of the workpiece held between the clamps is difficult to be sprayed by the ring spray gun, which affects the coating processing efficiency. It facilitates the coating equipment to spray the workpiece more fully and comprehensively, effectively avoids uneven coating distribution caused by batch spraying on the workpiece surface, enhances the uniformity of the coating equipment, and improves the coating processing efficiency of the coating equipment. It is suitable for thermal spraying coating equipment.
Claims
1. A thermal spraying coating device, comprising: A thermal coating machine (1) and an annular spray gun (2), wherein the annular spray gun (2) is connected to the inner wall of the thermal coating machine (1) via an electric slide, characterized in that: The hot coating machine (1) has coating clamps (4) connected to the inner walls of the left and right sides via electric push rods (41). The coating clamps (4) are connected to limit partitions (43) via electric guide rail mechanisms (42). A blower hood (5) is welded to the side end face of the coating clamps (4). An arc-shaped exhaust mesh (51) and a side exhaust port (54) are provided on the inner cavity surface of the blower hood (5). The arc-shaped exhaust mesh (51) and the side exhaust port (54) are connected to the fan (3) via branch pipes (32). Coating nozzles (52) are installed on the inner walls of the front and rear sides of the blower hood (5) and the groove wall of the coating clamps (4).
2. The thermal spraying coating equipment according to claim 1, characterized in that, The front surface of the thermal coating machine (1) is equipped with a viewing door (13), the inner side of the annular spray gun (2) is equipped with a coating nozzle (21), and the left and right sides of the annular spray gun (2) are symmetrically distributed with coating clamps (4).
3. The thermal spraying coating equipment according to claim 1, characterized in that, The hot coating machine (1) has a paint hot melt box (11) fixed at the upper end. Fans (3) are provided on the left and right sides of the paint hot melt box (11). The paint hot melt box (11) is connected to the annular spray gun (2) through the feeding pipe (12).
4. The thermal spraying coating equipment according to claim 1, characterized in that, The fan (3) is connected to a main air supply pipe (31) on its side. The lower end of the main air supply pipe (31) is connected to two sets of branch pipes (32) through a pipe joint (33). The two sets of branch pipes (32) are distributed and connected to the upper and lower surfaces of the two sets of blower hoods (5).
5. The thermal spraying coating equipment according to claim 1, characterized in that, The limiting partition (43) is located at the connecting cavity between the blower hood (5) and the coating clamp (4), and the upper end of the limiting partition (43) is connected to an electric guide rail mechanism (42).
6. The thermal spraying coating equipment according to claim 1, characterized in that, The blower hood (5) has arc-shaped exhaust ports (51) symmetrically distributed on the inner surfaces of the upper and lower ends; and the side exhaust ports (54) are symmetrically distributed on the inner surfaces of the front and rear ends of the blower hood (5).
7. The thermal spraying coating equipment according to claim 1, characterized in that, The blower hood (5) has an air supply chamber (53) inside, and the arc-shaped exhaust vent (51) and the side exhaust vent (54) are connected to the branch pipe (32) through the air supply chamber (53).
Citation Information
Patent Citations
Thermal spraying coating equipment
CN220812582U