Novel composite silicon carbide nozzle protection device

By designing limiting and protective components, the problem of bolt loosening caused by vibration and high heat in silicon carbide nozzles has been solved, thereby improving the stability and lifespan of the nozzles.

CN223475361UActive Publication Date: 2025-10-28山东晶盾新材料科技有限公司
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Patent Information

Application Number
CN202422739234.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-28
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing silicon carbide nozzles in high-pressure injection systems may vibrate due to instantaneous pressure changes or backflow impact, which may cause the bolts to loosen and affect the stability and service life of the nozzle.

Method used

The system employs limiting and protective components. Through the cooperation of the mounting sleeve, limiting block, and compression spring, bolts are prevented from loosening. Furthermore, the heat insulation component reduces the impact of high heat, thereby improving the stability and lifespan of the nozzle.

Benefits of technology

It effectively prevents bolts from loosening, improves nozzle stability and service life, reduces the impact of high heat on the nozzle, and enhances the stability and durability of the connection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of silicon carbide nozzles, and discloses a novel composite silicon carbide nozzle protection device which comprises an installation pipe, a nozzle is arranged on the upper portion of the installation pipe, a protection mechanism is arranged on the outer side of the nozzle and comprises a protection assembly and a limiting assembly, and the limiting assembly, the installation pipe and the nozzle are fixedly installed through bolts. The limiting assembly comprises two sets of mounting sleeves, the inner walls of the mounting sleeves slide on the outer side of the lower portion of the nozzle, grooves are formed in the upper portions of the mounting sleeves, and fixing blocks are fixedly connected to the upper sides of the middles of the mounting sleeves. According to the device, the nozzle, the bolt and the protection mechanism are used in cooperation, when the nozzle is installed, the bolt used for installing the nozzle is limited through the limiting assembly, bolt loosening caused by vibration of the nozzle in the working process is effectively prevented, meanwhile, the bolt is covered with the protection cover, and the stability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of silicon carbide nozzles, and in particular to a novel composite silicon carbide nozzle protection device. Background Technology

[0002] Silicon carbide nozzles are nozzles made of a new ceramic material (silicon carbide). The nozzles mainly cover spiral solid cone nozzles and vortex hollow cone nozzles. The new composite silicon carbide is made of a new ceramic material.

[0003] These nozzles play a crucial role in material spraying in industries such as chemical, metallurgy, and energy. For example, they are used in liquid spray drying in chemical production and gas spray cooling in metallurgical processes. Their stable and precise spraying function is essential for product quality and production efficiency.

[0004] In some high-pressure injection systems, when the injection pressure changes instantaneously or backflow impact occurs, the silicon carbide nozzle vibrates. For nozzles installed by bolt connection, instantaneous vibration may cause the bolts to loosen, thereby affecting the stability of the nozzle. To address this issue, a novel composite silicon carbide nozzle protection device is proposed. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a novel composite silicon carbide nozzle protection device, which aims to improve the problem in the prior art that "vibration may cause bolts to loosen, affecting the stability of the nozzle".

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a novel composite silicon carbide nozzle protection device, comprising an installation tube, a nozzle disposed on the upper part of the installation tube, a protective mechanism disposed on the outer side of the nozzle, the protective mechanism comprising a protective component and a limiting component, the limiting component, the installation tube and the nozzle being fixedly installed by bolts, the limiting component comprising an installation sleeve, the inner wall of the installation sleeve slidingly on the lower outer side of the nozzle, two sets of installation sleeves being provided, a groove being provided on the upper part of the installation sleeve, a fixing block being fixedly connected to the upper side of the middle part of the installation sleeve, a limiting block being slidably connected to the inner wall of the installation sleeve and the fixing block, a slot being provided on the upper outer side of the bolt, the limiting block being inserted into the inner wall of the slot, two sets of limiting blocks being provided, the two sets of limiting blocks being elastically connected by a compression spring, and a pull block being slidably connected to the upper part of the limiting block.

[0007] As a further description of the above technical solution:

[0008] The protective component includes a protective cover, which is rotatably connected to the inner wall of the mounting sleeve near the groove. A locking block is fixedly connected to the side of the protective cover near the pull block, and the upper part of the locking block slides on the lower side of the pull block.

[0009] As a further description of the above technical solution:

[0010] A baffle is fixedly connected to one side of each of the two sets of limiting blocks, and the baffle slides on the inner wall of the fixed block.

[0011] As a further description of the above technical solution:

[0012] A limiting groove is provided on the upper inner wall of the fixing block.

[0013] As a further description of the above technical solution:

[0014] The bolts are provided in multiple sets, and the bolts are inserted into the inner wall of the groove on the mounting sleeve.

[0015] As a further description of the above technical solution:

[0016] The protective components are provided in multiple sets, and the multiple sets of protective components are respectively arranged on the left and right sides of the two sets of mounting sleeves.

[0017] As a further description of the above technical solution:

[0018] The upper part of the mounting sleeve is provided with a heat insulation component, which includes a heat insulation shell one, which is inserted into the inner wall of the upper side of the mounting sleeve, and another heat insulation shell two is inserted into the upper side of the mounting sleeve. The heat insulation shell one and the heat insulation shell two are fixedly installed by screws, and the inner walls of the heat insulation shell one and the heat insulation shell two are attached to the outer side of the nozzle.

[0019] As a further description of the above technical solution:

[0020] The mounting sleeve, heat insulation shell one, and heat insulation shell two are made of heat insulation material.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, by using the nozzle, bolts and protective mechanism in combination, the bolts used for installing the nozzle are limited by the limiting component during the installation of the nozzle, which effectively prevents the bolts from loosening due to vibration of the nozzle during operation. At the same time, the bolts are covered by the protective cover, which improves the stability of the device.

[0023] 2. In this utility model, by using the heat insulation component and the limiting component together, heat insulation shell one and heat insulation shell two can be installed at the same time when the installation sleeve is installed, so that they are fitted on the outside of the nozzle, thereby reducing the impact of instantaneous high heat on the nozzle and improving the service life of the nozzle. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the overall device in this utility model;

[0025] Figure 2 This is a three-dimensional structural diagram of the disassembled integral device in this utility model;

[0026] Figure 3 This is a front-view perspective three-dimensional cross-sectional view of the mounting sleeve in this utility model;

[0027] Figure 4 For this utility model Figure 3 A magnified three-dimensional structural diagram at point A in the middle.

[0028] Legend:

[0029] 1. Installation tube; 2. Nozzle; 31. Installation sleeve; 32. Fixing block; 33. Limiting block; 34. Slot; 35. Compression spring; 36. Pull block; 4. Baffle; 5. Limiting groove; 51. Protective cover; 52. Slot; 53. Heat insulation shell one; 54. Heat insulation shell two; 6. Bolt. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 - Figure 3 This utility model provides an embodiment of a novel composite silicon carbide nozzle protection device, including an installation pipe 1, which is an interface connecting the nozzle 2 to an external system, enabling the nozzle 2 to cooperate with a corresponding feeding or conveying system to achieve the material spraying function. The nozzle 2 is installed on the upper part of the installation pipe 1, which is the key part for achieving material spraying, and can stably spray liquid or gas materials at a specific angle and speed. This technology is prior art, so it will not be described in detail. A protective mechanism is provided on the outside of the nozzle 2, and the protective mechanism includes a protective assembly. The component and the limiting assembly are fixedly installed by bolts 6. The limiting assembly includes a mounting sleeve 31, which is installed on the outside of the nozzle 2 by bolts 6. The inner wall of the mounting sleeve 31 slides on the lower outer side of the nozzle 2. There are two sets of mounting sleeves 31. The upper part of the mounting sleeve 31 has a groove to provide installation space for bolts 6. A fixing block 32 is fixedly connected to the upper side of the middle part of the mounting sleeve 31. Together with the mounting sleeve 31, it provides sliding and installation space for the limiting block 33. The inner walls of the mounting sleeve 31 and the fixing block 32 are slidably connected to the limiting block 33.

[0032] Furthermore, a groove 34 is provided on the outer side of the upper part of the bolt 6. The limiting block 33 cooperates with the groove 34 on the outer side of the upper part of the bolt 6 to limit the bolt 6. During the installation process, when the bolt 6 is inserted into the groove of the mounting sleeve 31, the limiting block 33 is inserted into the groove 34 under the action of the compression spring 35 to prevent the bolt 6 from loosening or falling out and to ensure connection stability. The limiting block 33 is inserted into the inner wall of the groove 34. There are two sets of limiting blocks 33. The two sets of limiting blocks 33 are elastically connected by the compression spring 35. Connecting the two sets of limiting blocks 33 provides elastic restoring force to the limiting blocks 33. The compression spring 35 keeps the limiting blocks 33 under pressure in the direction of the groove 34 to ensure that the limiting blocks 33 can be stably inserted into the groove 34. When it is necessary to disassemble the protective device or adjust the bolt 6, the limiting block 33 can be disengaged from the groove 34 by overcoming the elastic force of the compression spring 35. A pull block 36 is slidably connected to the upper part of the limiting block 33 to facilitate the operator to pull the limiting block 33.

[0033] Reference Figure 2 and Figure 3 The protective assembly includes a protective cover 51, primarily used to protect the bolt 6 from direct external environmental influences. The protective cover 51 covers and seals the upper side of the bolt 6, preventing dust, debris, and other foreign objects from entering. The protective cover 51 is rotatably connected to the inner wall of the mounting sleeve 31 near the groove. A locking block 52 is fixedly connected to the side of the protective cover 51 near the pull block 36. The locking block 52 cooperates with the pull block 36 to position the protective cover 51 in the closed state. The upper part of the locking block 52 slides under the pull block 36. Two sets of limiting blocks 33 are fixedly connected to opposite sides. The baffle 4 slides on the inner wall of the fixed block 32 to prevent foreign objects from entering the sliding area of ​​the limiting block 33. The upper inner wall of the fixed block 32 is provided with a limiting groove 5. The pull block 36 can slide to the inner wall of the limiting groove 5 to limit the limiting block 33, which facilitates the operation of the bolt 6. Multiple sets of bolts 6 are provided. The bolts 6 are inserted into the inner wall of the groove on the mounting sleeve 31 to improve the stability of the connection. Multiple sets of protective components are provided. The multiple sets of protective components are respectively set on the left and right sides of the two sets of mounting sleeves 31 to protect the multiple sets of bolts 6.

[0034] Reference Figure 2 and Figure 4 The upper part of the mounting sleeve 31 is provided with a heat insulation component, which includes a heat insulation shell 53. The heat insulation shell 53 is inserted into the upper inner wall of the mounting sleeve 31. Another set of mounting sleeves 31 is fitted with a heat insulation shell 54. The heat insulation shell 53 and the heat insulation shell 54 are fixedly installed by screws. The inner walls of the heat insulation shell 53 and the heat insulation shell 54 are attached to the outer side of the nozzle 2. The mounting sleeve 31, the heat insulation shell 53 and the heat insulation shell 54 are made of heat insulation material. The heat insulation shell 53 and the heat insulation shell 54 can reduce the impact of instantaneous high heat on the nozzle 2 and improve the service life of the nozzle 2.

[0035] Working principle: In use, first, put the two sets of mounting sleeves 31 into the lower outer side of the nozzle 2. Then, insert multiple sets of bolts 6 into the grooves on the upper part of the mounting sleeves 31 to connect the mounting tube 1 to the nozzle 2. During the insertion of the bolts 6, the pull block 36 is inserted into the limiting groove 5. The two sets of limiting blocks 33 compress the compression spring 35. When the bolts 6 are fully inserted into the grooves, slide the pull block 36 to release the limiting block 33. Under the elastic force of the compression spring 35, the limiting block 33 is inserted into the slot 34 on the upper outer side of the bolt 6 to limit the bolt 6 and prevent the bolt 6 from loosening or falling out.

[0036] During the installation of the mounting sleeve 31, heat insulation shell 1 53 and heat insulation shell 2 54 are respectively inserted into the upper inner wall of the two sets of mounting sleeves 31, and they are fixed with screws so that the inner walls of heat insulation shell 1 53 and heat insulation shell 2 54 are tightly attached to the outside of the nozzle 2 to form a heat insulation layer and reduce the heat transfer when the nozzle 2 is working.

[0037] While the limiting block 33 moves, the pulling block 36 limits the locking block 52 on the protective cover 51, thereby closing the protective cover 51 and covering the bolt 6 to prevent dust, debris and other foreign objects from entering the area where the bolt 6 is located.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel composite silicon carbide nozzle protection device, comprising an mounting tube (1), characterized in that: A nozzle (2) is provided on the upper part of the mounting tube (1), and a protective mechanism is provided on the outside of the nozzle (2). The protective mechanism includes a protective component and a limiting component. The limiting component, the mounting tube (1), and the nozzle (2) are fixedly installed by bolts (6). The limiting component includes a mounting sleeve (31). The inner wall of the mounting sleeve (31) slides on the lower outer side of the nozzle (2). Two sets of mounting sleeves (31) are provided. A groove is opened on the upper part of the mounting sleeve (31). A fixing block (32) is fixedly connected to the upper part of the middle of the mounting sleeve (31). A limiting block (33) is slidably connected to the inner wall of the mounting sleeve (31) and the fixing block (32). A slot (34) is opened on the upper outer side of the bolt (6). The limiting block (33) is inserted into the inner wall of the slot (34). Two sets of limiting blocks (33) are provided. The two sets of limiting blocks (33) are elastically connected by a compression spring (35). A pull block (36) is slidably connected to the upper part of the limiting block (33).

2. The novel composite silicon carbide nozzle protection device according to claim 1, characterized in that: The protective assembly includes a protective cover (51), which is rotatably connected to the inner wall of the mounting sleeve (31) near the groove. A locking block (52) is fixedly connected to the side of the protective cover (51) near the pull block (36), and the upper part of the locking block (52) slides on the lower side of the pull block (36).

3. The novel composite silicon carbide nozzle protection device according to claim 1, characterized in that: A baffle (4) is fixedly connected to one side of each of the two sets of limiting blocks (33), and the baffle (4) slides on the inner wall of the fixed block (32).

4. The novel composite silicon carbide nozzle protection device according to claim 1, characterized in that: A limiting groove (5) is provided on the upper inner wall of the fixing block (32).

5. The novel composite silicon carbide nozzle protection device according to claim 1, characterized in that: Multiple sets of bolts (6) are provided, and the bolts (6) are inserted into the inner wall of the groove on the mounting sleeve (31).

6. The novel composite silicon carbide nozzle protection device according to claim 1, characterized in that: The protective components are provided in multiple sets, and the multiple sets of protective components are respectively arranged on the left and right sides of the two sets of mounting sleeves (31).

7. The novel composite silicon carbide nozzle protection device according to claim 1, characterized in that: The upper part of the mounting sleeve (31) is provided with a heat insulation component, which includes a heat insulation shell one (53), which is inserted into the upper inner wall of the mounting sleeve (31). Another set of heat insulation shells two (54) is inserted into the upper side of the mounting sleeve (31). The heat insulation shell one (53) and the heat insulation shell two (54) are fixedly installed by screws. The inner walls of the heat insulation shell one (53) and the heat insulation shell two (54) are attached to the outside of the nozzle (2).

8. A novel composite silicon carbide nozzle protection device according to claim 7, characterized in that: The mounting sleeve (31), heat insulation shell one (53) and heat insulation shell two (54) are made of heat insulation material.