Environment-friendly metal surface cleaning pool

By integrating rinsing and soaking zones into the metal surface cleaning tank and equipping it with a hoisting device and ultrasonic cleaning equipment, the problems of low integration and resource waste in existing equipment are solved, achieving efficient switching of cleaning methods and resource conservation.

CN223475731UActive Publication Date: 2025-10-28CHANGZHOU SENSHINE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422756617.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-28
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing metal surface cleaning equipment fails to effectively integrate rinsing and soaking cleaning methods, resulting in low equipment integration, frequent switching and low efficiency, and frequent replacement of soaking solution, leading to serious waste of resources.

Method used

Design an environmentally friendly metal surface cleaning tank that integrates the rinsing and soaking areas into the same tank. Equipped with a hoisting device and ultrasonic cleaning equipment, the tank allows for quick switching of cleaning methods via the hoisting device. The cleaning solution is collected using a drainage trough and a movable water collection tray, reducing resource waste.

Benefits of technology

It enables quick switching between two cleaning methods, improves cleaning efficiency, reduces the frequency of soaking solution replacement and resource waste, and lowers costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of metal cleaning, and particularly relates to an environment-friendly metal surface cleaning pool which comprises a cleaning pool body, a metal surface cleaning device and a metal surface cleaning device. A cover plate and a cleaning bracket are installed above the cleaning pool through a hoisting and lifting device, the cleaning bracket is located above the cover plate, and the hoisting and lifting device operates to drive the cover plate and the cleaning bracket to ascend / descend; a movable window is formed in the portion, close to the partition plate of the frame, of the flushing area and penetrates through the side face of the cleaning pool, a movable water receiving disc is slidably connected into the movable window, and the movable window and the movable water receiving disc are both designed in an inclined mode and are higher than the drainage plate; the cleaning pool has the advantages that guiding is provided for cleaning liquid (clear water or flushing liquid) of the cleaning bracket, the frame partition plates are blocked, the cleaning liquid is prevented from entering a soaking area, dilution of soaking liquid and entering of metal sludge are avoided, frequent replacement of the soaking liquid is reduced, and cost is saved.
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Description

Technical Field

[0001] This utility model belongs to the field of metal cleaning technology, specifically relating to an environmentally friendly metal surface cleaning tank. Background Art

[0002] Currently, metal surface cleaning uses two methods: rinsing and soaking. Rinsing and soaking use clean water and rinsing solution, respectively. The cleaning method with clean water and rinsing solution is to use a water gun to rinse the metal surface, while the cleaning method with immersion solution is to use an immersion tank in conjunction with ultrasonic cleaning equipment to treat the metal surface.

[0003] Because the soaking solution contains many chemicals, direct immersion of metal surfaces with heavy contamination necessitates frequent solution replacements. Furthermore, metal surface cleaning tanks fail to effectively combine rinsing and immersion cleaning methods (equipment), resulting in low integration and inconvenience for metal surface cleaning operations requiring frequent switching / repetition of these two methods. Therefore, we propose an environmentally friendly metal surface cleaning tank. Utility Model Content

[0004] The purpose of this invention is to provide an environmentally friendly metal surface cleaning tank to solve the problems of frequent immersion of metals due to the presence of many chemicals in the immersion solution and the presence of many stains on the metal surface; at the same time, the metal surface cleaning tank fails to effectively combine the two cleaning methods (equipment) of rinsing and immersion, resulting in low integration and inconvenience and low efficiency when the metal surface cleaning operation requires frequent switching / repetition of rinsing and immersion.

[0005] To solve the above-mentioned technical problems, this utility model provides an environmentally friendly metal surface cleaning tank, including: a cleaning tank, the top opening of which forms a cleaning chamber inside, and two spaces separated by a frame partition inside the cleaning chamber, the upper space of which is a rinsing area and the lower space of which is a soaking area;

[0006] A cover plate and a cleaning bracket are installed above the cleaning tank via a hoisting and lifting device. The cleaning bracket is located above the cover plate, and the cover plate and the cleaning bracket are raised / lowered by the operation of the hoisting and lifting device.

[0007] A drainage trough is provided in the rinsing area near the frame partition, extending through the back of the cleaning pool. A drainage plate inclined towards the outside of the cleaning pool is installed in the drainage trough.

[0008] The rinsing area has a movable window that extends through the side of the washing pool near the frame partition. A movable water receiving tray is slidably connected inside the movable window. Both the movable window and the movable water receiving tray are designed to be inclined and are higher than the drain plate.

[0009] Furthermore, a spray rinsing water gun system is installed around the inner perimeter of the rinsing area and is connected to an external water tank for spraying clean water or rinsing liquid.

[0010] Furthermore, the soaking zone is equipped with two valves: one valve is located above the frame partition, and the other valve is located at the bottom of the soaking zone. The high-position valve is used for injecting the soaking solution, while the low-position valve is used for discharging the soaking waste solution.

[0011] Furthermore, the soaking area is equipped with ultrasonic cleaning equipment.

[0012] Furthermore, the hoisting device consists of a top crossbeam and an electric hoist, with the cover plate and the cleaning bracket installed on different electric hoists, and the steel cable used for hoisting the cleaning bracket passing through the cover plate.

[0013] Furthermore, the drainage plate is tightened at the end away from the drainage trough and connected to the wastewater pipe.

[0014] Furthermore, a connecting frame is installed on the outside of the movable water receiving tray. The connecting frame extends to the front and back of the cleaning tank and is fixed to the output end of the cylinder on the front and back of the cleaning tank. The movable water receiving tray is driven into / out of the cleaning tank by the extension and retraction of the cylinder.

[0015] The beneficial effects of this utility model are:

[0016] 1. By integrating the rinsing zone and soaking zone into the same cleaning tank, the two cleaning methods can be quickly switched without moving metal parts to different equipment for processing, which greatly improves cleaning efficiency.

[0017] 2. The design of the rinsing area allows the cleaning solution (clean water or rinsing solution) to be collected centrally and discharged through the drainage channel, reducing water waste. At the same time, the movable water receiving tray can enter and exit the cleaning tank, guide the cleaning solution (clean water or rinsing solution) of the cleaning bracket and block the frame partition to prevent it from entering the soaking area, thus avoiding dilution of the soaking solution and entry of metal sludge, reducing the frequency of soaking solution replacement and saving costs.

[0018] 3. The hoisting and lifting device allows the cleaning brackets and covers to be raised and lowered easily, facilitating the insertion and removal of metal parts, bringing the metal parts into the rinsing or soaking area, sealing the cleaning tank, and facilitating operation and adjustment during the cleaning process.

[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0020] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the overall unfolded structure of this utility model;

[0023] Figure 3 This is a partially enlarged schematic diagram of part A of this utility model.

[0024] In the diagram: 1. Cleaning tank; 11. Lifting device;

[0025] 2. Cleaning chamber; 21. Rinse area; 22. Soaking area; 23. Drainage trough; 24. Drainage board; 25. Movable window; 251. Connecting frame; 252. Cylinder; 26. Movable drip tray; 27. Valve;

[0026] 3. Frame partition;

[0027] 4. Cover plate;

[0028] 5. Clean the bracket;

[0029] 6. Spray rinsing water gun system;

[0030] 7. Wastewater pipes. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0032] Example:

[0033] like Figures 1 to 3 As shown, an environmentally friendly metal surface cleaning tank includes: a cleaning tank 1, the top opening of the cleaning tank 1 forming a cleaning chamber 2 inside, and two spaces separated inside the cleaning chamber 2 by a frame partition 3. The size of the through-hole of the frame partition 3 is larger than that of the cleaning bracket 5. The upper space of the cleaning chamber 2 is a rinsing area 21, and the lower space is a soaking area 22.

[0034] A cover plate 4 and a cleaning bracket 5 are installed above the cleaning tank 1 via a hoisting and lifting device 11. The cleaning bracket 5 is located above the cover plate 4. The cover plate 4 is larger than the cleaning tank 1. The hoisting and lifting device 11 is used to raise / lower the cover plate 4 and the cleaning bracket 5, thereby covering the cleaning tank 1. When the spray rinsing water gun system 6 is used to rinse the area 21, liquid splashing is prevented. At the same time, the height of the cleaning bracket 5 is changed, so that it can be placed in the rinsing area 21 or the soaking area 22.

[0035] A drainage trough 23 is provided in the rinsing area 21 near the frame partition 3, penetrating the back of the cleaning tank 1. A drainage plate 24 inclined towards the outside of the cleaning tank 1 is installed in the drainage trough 23. The end of the drainage plate 24 away from the drainage trough 23 is tightened and connected to the wastewater pipe 7.

[0036] A movable window 25 is provided in the rinsing area 21 near the frame partition 3, penetrating the side of the cleaning pool 1. A movable water receiving tray 26 is slidably connected inside the movable window 25. Both the movable window 25 and the movable water receiving tray 26 are inclined and higher than the drain plate 24.

[0037] The movable water receiving tray 26 is equipped with a connecting frame 251 on its outer side. The connecting frame 251 extends to the front and back of the cleaning tank 1 and is fixed to the output end of the cylinder 252 on the front and back of the cleaning tank 1. The movable water receiving tray 26 is driven to enter / move out of the cleaning tank 1 by the extension and retraction of the cylinder 252.

[0038] It should be noted that, as Figure 2 As shown, a spray rinsing water gun system 6 is installed around the inner perimeter of the rinsing area 21 and is connected to an external water tank for spraying clean water or rinsing liquid. The spray rinsing water gun system 6 consists of water gun heads and can be equipped with existing water gun angle adjustment devices.

[0039] The soaking zone 22 is equipped with two valves 27. One valve 27 is located above the frame partition 3, and the other valve 27 is located at the bottom of the soaking zone 22. The high-position valve 27 is used for injecting the soaking solution. The injection of the soaking solution should be about five-tenths to three-tenths of the depth of the soaking zone 22. The metal parts of the cleaning bracket 5 are inserted to prevent the soaking solution from exceeding the frame partition 3. The low-position valve 27 is used for discharging the soaking waste liquid. The valve 27 can be manual or electrically controlled.

[0040] The soaking zone 22 is equipped with ultrasonic cleaning equipment, which means that the soaking zone 22 integrates ultrasonic cleaning function. It should be noted that when ultrasonic waves propagate in liquid, they generate high-frequency vibrations. These vibrations will form tiny bubbles in the liquid. When these bubbles burst instantly, they will generate strong shock waves, which will shake off and clean the stains and impurities on the metal surface. Through the water flow generated by the vibration and the movement of the bubbles, the stains and impurities on the metal surface are carried away from the metal surface, thus achieving the purpose of cleaning.

[0041] like Figure 2 As shown, the hoisting device 11 consists of a top crossbeam and an electric hoist. The cover plate 4 and the cleaning bracket 5 are respectively installed on different electric hoists. There are no less than two sets of electric hoists connecting the cover plate 4 and the cleaning bracket 5. The steel cable used to hoist the cleaning bracket 5 passes through the cover plate 4. Since the cover plate 4 and the cleaning bracket 5 are respectively installed on different electric hoists, when the cover plate 4 and the cleaning bracket 5 are operated by the electric hoists respectively, the cover plate 4 and the cleaning bracket 5 can be raised and lowered at different times to make targeted height adjustments.

[0042] In summary, the metal parts to be cleaned are placed on the cleaning bracket 5 and secured. The cover plate 4 and the cleaning bracket 5 (with the metal parts) are lowered together into the rinsing area 21 by the hoisting device 11 (electric hoist). At this time, the movable water receiving tray 26 should be in the position of the cleaning pool 1 by the retraction of the cylinder 252. The spray rinsing water gun system 6 is started to spray and rinse the metal parts. The cleaning liquid (clean water or rinsing liquid) will flow down along the metal surface and be collected by the movable water receiving tray 26, and then flow to the drain trough 23 and the drain plate 24 for collection, and finally discharged into the wastewater pipe 7.

[0043] After rinsing, the cylinder 252 extends and drives the movable water receiving tray 26 to extend the movable window 25. At this time, the cleaning bracket 5 (with metal parts) is lowered into the soaking solution by the hoisting lifting device 11, and the ultrasonic cleaning equipment is started to soak and clean the metal parts.

[0044] After the soaking and cleaning is completed, the cleaning tray 5 (with metal parts) is raised to the rinsing area 21 by the hoisting and lifting device 11, and the soaking solution is rinsed (as above). Finally, the cover plate 4 and the cleaning tray 5 (with the cleaned metal parts) are raised together to the top of the cleaning tank 1 by the hoisting and lifting device 11 and moved to a height that makes it easy to remove the metal parts.

[0045] All the devices selected in this application are general standard parts or components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0046] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0047] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0048] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. An environmentally friendly metal surface cleaning tank, characterized in that, include: A cleaning tank (1) has an opening at the top of the cleaning tank (1) that forms a cleaning chamber (2) inside. The cleaning chamber (2) is divided into two spaces by a frame partition (3). The upper space of the cleaning chamber (2) is a rinsing area (21), and the lower space is a soaking area (22). A cover plate (4) and a cleaning bracket (5) are installed above the cleaning pool (1) via a hoisting device (11). The cleaning bracket (5) is located above the cover plate (4). The hoisting device (11) drives the cover plate (4) and the cleaning bracket (5) to rise / fall. The rinsing area (21) has a drainage trough (23) that runs through the back of the cleaning tank (1) near the frame partition (3). A drainage plate (24) that is inclined toward the outside of the cleaning tank (1) is installed in the drainage trough (23). The rinsing area (21) has a movable window (25) that runs through the side of the washing pool (1) near the frame partition (3). A movable water receiving tray (26) is slidably connected inside the movable window (25). Both the movable window (25) and the movable water receiving tray (26) are designed to be inclined and are higher than the drain plate (24).

2. The environmentally friendly metal surface cleaning tank as described in claim 1, characterized in that, The inner perimeter of the rinsing area (21) is equipped with a spray rinsing water gun system (6), which is connected to an external water tank for spraying clean water or rinsing liquid.

3. The environmentally friendly metal surface cleaning tank as described in claim 1, characterized in that, The soaking zone (22) is equipped with two valves (27), one valve (27) is located above the frame partition (3) and the other valve (27) is located at the bottom of the soaking zone (22). The high valve (27) is used for injecting soaking liquid and the low valve (27) is used for discharging soaking waste liquid.

4. The environmentally friendly metal surface cleaning tank as described in claim 1, characterized in that, The soaking area (22) is equipped with ultrasonic cleaning equipment.

5. The environmentally friendly metal surface cleaning tank as described in claim 1, characterized in that, The hoisting device (11) consists of a top crossbeam and an electric hoist, and the cover plate (4) and the cleaning bracket (5) are respectively installed on different electric hoists. The steel cable used to hoist the cleaning bracket (5) passes through the cover plate (4).

6. The environmentally friendly metal surface cleaning tank as described in claim 1, characterized in that, The drainage board (24) is tightened at the end away from the drainage trough (23) and is connected to the wastewater pipe (7).

7. The environmentally friendly metal surface cleaning tank as described in claim 1, characterized in that, A connecting frame (251) is installed on the outside of the movable water receiving tray (26). The connecting frame (251) extends to the front and back of the cleaning tank (1) and is fixed to the output end of the cylinder (252) on the front and back of the cleaning tank (1). The movable water receiving tray (26) is driven to enter / move out of the cleaning tank (1) by the extension and retraction of the cylinder (252).