Ceramic raw material crushing and recycling device

Abstract

The utility model belongs to the technical field of recycling devices, and particularly relates to a ceramic raw material smashing and recycling device which comprises a rack and a roller type conveying belt, a glaze layer polishing bin is arranged on the outer side of the roller type conveying belt, and a first electric telescopic rod and a second electric telescopic rod are installed on the inner side of the glaze layer polishing bin. The tail end of a piston rod of the second electric telescopic rod is connected with the grinding roller device, a fan is installed in the glaze layer grinding bin, the bottom of the glaze layer grinding bin is connected with a negative pressure suction pipe, the bottom end of the negative pressure suction pipe is connected with an industrial dust collector, one side of the industrial dust collector is connected with a storage box, and one side of the glaze layer grinding bin is connected with a crushing bin. According to the ceramic tile grinding and collecting device, glaze on ceramic tiles can be ground away and collected, meanwhile, through the arrangement of two grinding procedures, the grinding degree of the ceramic tiles can be improved, and therefore follow-up treatment work is facilitated.

Description

Technical Field

[0001] This utility model belongs to the technical field of recycling devices, specifically relating to a ceramic raw material crushing and recycling device. Background Technology

[0002] The recycling value of waste ceramics varies depending on their type, quality, and recycling method. Generally, waste ceramics can be transformed into ceramic raw materials or other industrial materials through crushing, smelting, and other processing methods, thereby achieving resource reuse. Tile crushing and recycling is an important category in ceramic recycling. However, in current technology, tile recycling generally involves directly crushing the tiles. This method causes the glaze of the tiles to be mixed in with the crushed tiles, resulting in impure recycled ceramic materials, environmental pollution, and affecting the quality of subsequent ceramic regeneration. Utility Model Content

[0003] To address the above problems, the purpose of this utility model is to provide a ceramic raw material crushing and recycling device. This device can grind away the glaze on the ceramic tile and collect the glaze. At the same time, by setting two crushing processes, the degree of crushing of the ceramic tile can be improved, thereby facilitating subsequent processing.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a ceramic raw material crushing and recycling device, comprising a frame and a roller conveyor belt. A glaze layer grinding chamber is provided on the outer side of the roller conveyor belt. A first electric telescopic rod and a second electric telescopic rod are installed on the inner side of the glaze layer grinding chamber. The piston rod end of the second electric telescopic rod is connected to a grinding roller device. A fan is installed inside the glaze layer grinding chamber. A negative pressure suction pipe is connected to the bottom of the glaze layer grinding chamber. The bottom end of the negative pressure suction pipe is connected to an industrial vacuum cleaner. One side of the glaze layer grinding chamber is connected to the storage box. One side of the glaze layer grinding chamber is connected to the crushing chamber. The inner side of the crushing chamber is equipped with a slide, a limiting plate, and a baffle. The inside of the crushing chamber is equipped with a second cylinder. The piston rod end of the second cylinder is connected to the first crushing plate. The bottom of the crushing chamber is connected to a secondary crushing chamber. The side of the secondary crushing chamber is equipped with a third cylinder. The piston rod end of the third cylinder is connected to the second crushing plate. The inside of the glaze layer grinding chamber is fixedly installed with a third crushing plate. The bottom of the secondary crushing chamber is connected to the receiving box.

[0005] The beneficial effects of this utility model are as follows: This device can grind away the glaze on the ceramic tile and collect the glaze. At the same time, by setting two crushing processes, the degree of crushing of the ceramic tile can be improved, which facilitates subsequent processing.

[0006] To support this device:

[0007] As a further improvement to the above technical solution: the outer sides of the roller conveyor belt, the glaze layer grinding chamber, and the crushing chamber are all connected to a frame.

[0008] The beneficial effect of this improvement is that the frame is used to support the device.

[0009] To prevent dust from spilling out of the glaze layer polishing chamber:

[0010] As a further improvement to the above technical solution: a dustproof curtain is provided on the inner side of the entrance of the glaze layer polishing chamber.

[0011] The beneficial effect of this improvement is that the dust curtain is used to prevent dust from spilling out of the glaze layer grinding chamber.

[0012] In order to remove the glaze layer from the surface of the tile:

[0013] As a further improvement to the above technical solution: the grinding roller device includes a grinding roller mounting base connected to the piston rod end of the second electric telescopic rod, a grinding roller is mounted on the inner side of the grinding roller mounting base, a motor is mounted on the side of the grinding roller mounting base, and the output end of the motor is connected to one end of the grinding roller.

[0014] The beneficial effects of this improvement are: the grinding roller can be driven by a motor to grind the glaze of the tile and remove the glaze layer from the tile surface.

[0015] For the collection and containment of glaze powder and tile fragments:

[0016] As a further improvement to the above technical solution: both the storage box and the receiving box are equipped with drawers inside.

[0017] The beneficial effects of this improvement are: the drawer is used to collect and hold glaze powder and tile fragments, and when it is full, the drawer can be pulled out directly for centralized processing.

[0018] To improve the smoothness and stability of tile delivery:

[0019] As a further improvement to the above technical solution: an auxiliary conveying roller is installed at the bottom of the first electric telescopic rod.

[0020] The beneficial effects of this improvement are as follows: when conveying tiles, the first electric telescopic rod is controlled to drive the auxiliary conveyor roller to descend, so that the auxiliary conveyor roller is pressed against the top of the tile. In conjunction with the conveyor roller of the roller conveyor belt, the friction on the tile is increased, thereby improving the smoothness and stability of tile conveying.

[0021] To clamp and limit the tile from both sides and prevent it from shifting:

[0022] As a further improvement to the above technical solution: a first cylinder is installed on the inner side of the glaze layer grinding chamber, and the piston rod end of the first cylinder is connected to the anti-deviation guide roller group.

[0023] The beneficial effects of this improvement are: by driving the anti-deviation guide roller group to move through the first cylinder, the tile is clamped and limited from both sides, thus preventing deviation.

[0024] To improve the degree and uniformity of tile breakage:

[0025] As a further improvement to the above technical solution: crushing cones are installed on the sides of the first crushing plate, the second crushing plate, and the third crushing plate, and the crushing cones are arranged in an array uniformly on the first crushing plate, the second crushing plate, and the third crushing plate.

[0026] The beneficial effects of this improvement are that the crushing cones are evenly arranged in an array on the first, second, and third crushing plates, thereby improving the degree and uniformity of ceramic tile crushing.

[0027] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the axonometric structure of the present utility model;

[0029] Figure 2 This is a cross-sectional view of the present invention;

[0030] Figure 3 This is an isometric cross-sectional view of the glaze layer grinding chamber in this utility model;

[0031] Figure 4 This is a cross-sectional schematic diagram of the glaze layer polishing chamber in this utility model;

[0032] Figure 5 This is an isometric sectional view of the crushing chamber and the secondary crushing chamber in this utility model;

[0033] Figure 6 This is a bottom-view cross-sectional view of the crushing chamber and the secondary crushing chamber in this utility model;

[0034] In the diagram: 1. Frame; 2. Roller conveyor belt; 3. Glaze layer grinding chamber; 4. Dust curtain; 5. First electric telescopic rod; 6. Second electric telescopic rod; 7. Grinding roller mounting base; 8. Motor; 9. Grinding roller; 10. Drawer; 11. First cylinder; 12. Anti-deviation guide roller group; 13. Fan; 14. Negative pressure suction pipe; 15. Industrial vacuum cleaner; 16. Storage box; 17. Crushing chamber; 18. Slide; 19. Limiting plate; 20. Baffle; 21. Second cylinder; 22. First crushing plate; 23. Secondary crushing chamber; 24. Third cylinder; 25. Second crushing plate; 26. Third crushing plate; 27. Crushing cone; 28. Receiving box; 29. ​​Auxiliary conveyor roller. Detailed Implementation

[0035] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0036] like Figure 1-6 As shown, a ceramic raw material crushing and recycling device includes a frame 1 and a roller conveyor belt 2. A glaze layer grinding chamber 3 is provided on the outer side of the roller conveyor belt 2. A first electric telescopic rod 5 and a second electric telescopic rod 6 are installed on the inner side of the glaze layer grinding chamber 3. The piston rod end of the second electric telescopic rod 6 is connected to a grinding roller device. A fan 13 is installed inside the glaze layer grinding chamber 3. A negative pressure suction pipe 14 is connected to the bottom of the glaze layer grinding chamber 3. The bottom end of the negative pressure suction pipe 14 is connected to an industrial vacuum cleaner 15. One side of the industrial vacuum cleaner 15 is connected to a storage box 16. A crushing chamber 17 is connected to one side of the grinding chamber 3. A slide 18, a limiting plate 19, and a baffle 20 are installed inside the crushing chamber 17. A second cylinder 21 is installed inside the crushing chamber 17. The piston rod end of the second cylinder 21 is connected to the first crushing plate 22. A secondary crushing chamber 23 is connected to the bottom of the crushing chamber 17. A third cylinder 24 is installed on the side of the secondary crushing chamber 23. The piston rod end of the third cylinder 24 is connected to the second crushing plate 25. A third crushing plate 26 is fixedly installed inside the glaze layer grinding chamber 3. The bottom of the secondary crushing chamber 23 is connected to the receiving box 28.

[0037] This device can grind away the glaze on ceramic tiles and collect the glaze. At the same time, the two-stage crushing process can improve the degree of crushing of the ceramic tiles, thus facilitating subsequent processing.

[0038] The outer sides of the roller conveyor belt 2, the glaze layer grinding chamber 3, and the crushing chamber 17 are all connected to the frame 1.

[0039] The frame 1 is used to support this device.

[0040] A dustproof curtain 4 is provided on the inner side of the entrance of the glaze layer polishing chamber 3.

[0041] The dust curtain 4 is used to prevent dust from spilling out of the glaze layer polishing chamber 3.

[0042] The grinding roller device includes a grinding roller mounting base 7 connected to the piston rod end of the second electric telescopic rod 6. A grinding roller 9 is mounted on the inner side of the grinding roller mounting base 7, and a motor 8 is mounted on the side of the grinding roller mounting base 7. The output end of the motor 8 is connected to one end of the grinding roller 9.

[0043] The motor 8 drives the grinding roller 9 to rotate, grinding the glaze of the tile and removing the glaze layer from the tile surface.

[0044] Both the storage box 16 and the receiving box 28 are equipped with drawers 10 inside.

[0045] Drawer 10 is used to collect and hold glaze powder and tile fragments. When full, drawer 10 can be pulled out directly for centralized processing.

[0046] An auxiliary conveying roller 29 is installed at the bottom of the first electric telescopic rod 5.

[0047] When conveying tiles, the first electric telescopic rod 5 is controlled to drive the auxiliary conveyor roller 29 to descend, so that the auxiliary conveyor roller 29 is pressed against the top of the tile. In cooperation with the conveyor roller of the roller conveyor belt 2, the friction on the tile is increased, thereby improving the smoothness and stability of tile conveying.

[0048] A first cylinder 11 is installed inside the glaze layer polishing chamber 3, and the piston rod end of the first cylinder 11 is connected to the anti-deviation guide roller group 12.

[0049] The first cylinder 11 drives the anti-deviation guide roller group 12 to move, clamping and limiting the tile from both sides to prevent it from deviating.

[0050] Crushing cones 27 are installed on the sides of the first crushing plate 22, the second crushing plate 25, and the third crushing plate 26. The crushing cones 27 are arranged in an array uniformly on the first crushing plate 22, the second crushing plate 25, and the third crushing plate 26.

[0051] The crushing cones 27 are evenly arranged in an array on the first crushing plate 22, the second crushing plate 25, and the third crushing plate 26, thereby improving the degree and uniformity of crushing the tiles.

[0052] The working principle and usage process of this utility model are as follows: When using this device, the recycled ceramic tiles are placed on the roller conveyor belt 2 and conveyed into the glaze layer polishing chamber 3 via the roller conveyor belt 2. The first cylinder 11 drives the anti-deviation guide roller group 12 to move, clamping and limiting the ceramic tiles from both sides to prevent deviation. Simultaneously, the first electric telescopic rod 5 drives the auxiliary conveyor roller 29 to descend, making the auxiliary conveyor roller 29 press against the top of the ceramic tile. This, in conjunction with the conveyor rollers of the roller conveyor belt 2, increases the friction on the ceramic tile, thereby improving the smoothness of ceramic tile conveying. To ensure stability and prevent slippage during grinding, when the tile moves below the grinding roller 9, the second electric telescopic rod 6 drives the grinding roller mounting base 7 to descend, bringing the grinding roller 9 into contact with the top of the tile. The motor 8 then drives the grinding roller 9 to rotate, grinding the glaze off the top of the tile. Simultaneously, the fan 13 operates, blowing air onto the top of the tile, causing the ground glaze to be blown away and fall downwards under gravity. At the same time, the industrial vacuum cleaner 15 operates, creating negative pressure inside the glaze layer grinding chamber 3, thus removing the glaze. The glaze is drawn out by the suction pipe 14 and stored in the drawer 10 of the storage box 16, achieving separation of the glaze and ceramic. The polished ceramic tile is then transferred to the slide 18 by the roller conveyor belt 2. Under the limiting and guiding action of the limiting plate 19, the tile slides to the position where it contacts the baffle 20 and stops moving. The second cylinder 21 drives the first crushing plate 22 to impact downwards. The crushing cone 27 at the bottom of the first crushing plate 22 impacts and crushes the tile. The crushed tile falls into the secondary crushing chamber 23. The third cylinder 24 drives the second crushing plate 25 to impact the third crushing plate 26. Through the cooperation of the crushing cones 27 on the second and third crushing plates 25 and 26, the tile fragments are crushed a second time, improving the crushing effect. The tile fragments that have completed the second crushing fall into the drawer 10 of the receiving box 28 for collection. In summary, this device can remove the glaze on the tile and collect the glaze. At the same time, by setting two crushing processes, the degree of crushing of the tile can be improved, which facilitates subsequent processing.

[0053] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0054] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A ceramic raw material crushing and recycling device, characterized in that: The device includes a frame (1) and a roller conveyor belt (2). A glaze layer polishing chamber (3) is located on the outer side of the roller conveyor belt (2). A first electric telescopic rod (5) and a second electric telescopic rod (6) are installed on the inner side of the glaze layer polishing chamber (3). The piston rod end of the second electric telescopic rod (6) is connected to a polishing roller device. A fan (13) is installed inside the glaze layer polishing chamber (3). A negative pressure suction pipe (14) is connected to the bottom of the glaze layer polishing chamber (3). The bottom end of the negative pressure suction pipe (14) is connected to an industrial vacuum cleaner (15). One side of the industrial vacuum cleaner (15) is connected to a storage box (16). One side of the glaze layer polishing chamber (3) is connected to a hammer. The crushing chamber (17) is equipped with a slide (18), a limiting plate (19), and a baffle (20) on its inner side. A second cylinder (21) is installed inside the crushing chamber (17). The piston rod end of the second cylinder (21) is connected to the first crushing plate (22). A secondary crushing chamber (23) is connected to the bottom of the crushing chamber (17). A third cylinder (24) is installed on the side of the secondary crushing chamber (23). The piston rod end of the third cylinder (24) is connected to the second crushing plate (25). A third crushing plate (26) is fixedly installed inside the glaze layer grinding chamber (3). The bottom of the secondary crushing chamber (23) is connected to the receiving box (28).

2. The ceramic raw material crushing and recycling device according to claim 1, characterized in that: The outer sides of the roller conveyor belt (2), the glaze layer grinding chamber (3), and the crushing chamber (17) are all connected to the frame (1).

3. The ceramic raw material crushing and recycling device according to claim 1, characterized in that: A dustproof curtain (4) is provided on the inner side of the entrance of the glaze layer polishing chamber (3).

4. The ceramic raw material crushing and recycling device according to claim 1, characterized in that: The grinding roller device includes a grinding roller mounting base (7) connected to the piston rod end of the second electric telescopic rod (6). A grinding roller (9) is mounted on the inner side of the grinding roller mounting base (7). A motor (8) is mounted on the side of the grinding roller mounting base (7). The output end of the motor (8) is connected to one end of the grinding roller (9).

5. The ceramic raw material crushing and recycling device according to claim 1, characterized in that: Both the storage box (16) and the receiving box (28) are equipped with drawers (10).

6. The ceramic raw material crushing and recycling device according to claim 1, characterized in that: An auxiliary conveying roller (29) is installed at the bottom of the first electric telescopic rod (5).

7. The ceramic raw material crushing and recycling device according to claim 1, characterized in that: The inner side of the glaze layer polishing chamber (3) is equipped with a first cylinder (11), and the piston rod end of the first cylinder (11) is connected to the anti-deviation guide roller group (12).

8. The ceramic raw material crushing and recycling device according to claim 1, characterized in that: The first crushing plate (22), the second crushing plate (25), and the third crushing plate (26) are all equipped with crushing cones (27) on their sides. The crushing cones (27) are arranged in an array uniformly on the first crushing plate (22), the second crushing plate (25), and the third crushing plate (26).

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