Plate shaping device

Abstract

The utility model is suitable for the technical field of plate shaping, and provides a plate shaping device which comprises a supporting assembly, a shaping assembly is arranged on the upper side of the supporting assembly, a clamping assembly is arranged below the shaping assembly, a plate is arranged in the middle of the clamping assembly, and a laser range finder is arranged below the plate. The supporting assembly comprises a mounting table, a supporting plate is mounted at the top of the mounting table, a cover plate is mounted at the top of the supporting plate, the shaping assembly comprises a first air cylinder, a shaping plate is arranged at the bottom of the first air cylinder, the output end of the first air cylinder penetrates through the cover plate, and the output end of the first air cylinder is connected with the shaping plate; according to the plate shaping device, the clamping assembly is arranged to be matched with the plate, normal shaping work is guaranteed, meanwhile, through detection of the laser range finder, turning operation can be conducted in a targeted mode, double-face shaping of the plate can be achieved, the integrity of plate shaping is guaranteed, and the shaping efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of sheet metal shaping technology, and more specifically, to a sheet metal shaping device. Background Technology

[0002] Sheet metal shaping is a processing technique mainly used to improve the flatness and shape of sheet metal. After stamping and processing, sheet metal may undergo unpredictable deformation, resulting in poor flatness. Flatness can be adjusted through shaping to meet the needs of specific industrial applications.

[0003] Currently, there are various methods for adjusting the flatness of sheet materials. For example, mechanical equipment such as leveling machines and presses are used to apply pressure to the sheet material to cause plastic deformation, thereby adjusting the flatness of the sheet material. Another method is to use extrusion equipment such as extruders and rolling mills to extrude the sheet material to cause plastic deformation, thereby achieving the purpose of adjusting the flatness of the sheet material.

[0004] However, in the actual process of sheet material shaping, appropriate shaping tools can be quickly selected according to the type of sheet material. However, the shapes of the sheets themselves are also different. If the same shaping tool is used for all materials, the shaped sheets will still differ from the sheets required for production, resulting in a reduction in production quality. A sheet material shaping device is proposed to improve the existing problems. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a sheet metal shaping device.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A sheet metal shaping device includes a support assembly, a shaping assembly disposed on the upper side of the support assembly, a clamping assembly disposed below the shaping assembly, a sheet metal disposed in the middle of the clamping assembly, and a laser rangefinder disposed below the sheet metal.

[0008] The support assembly includes a mounting platform, a support plate is mounted on the top of the mounting platform, and a cover plate is mounted on the top of the support plate.

[0009] The shaping component includes a first cylinder, a shaping plate is provided at the bottom of the first cylinder, the output end of the first cylinder passes through the cover plate, and the output end of the first cylinder is connected to the shaping plate.

[0010] The clamping assembly includes a first fixed base, which is fixedly installed on the top of the mounting platform. A motor is provided on one side of the first fixed base, and a first gripper is provided on the other side of the first fixed base. The output end of the motor passes through the first fixed base and is connected to the first gripper.

[0011] By adopting the above technical solution, the specific detection process of the laser rangefinder is as follows: First, an initial reference value is set, and then the plate is placed in the position of the clamping component. At this time, the laser rangefinder is started and the laser rangefinder detects the plate. If the detection data is lower than the reference value, the plate will be concave, that is, the distance between the plate and the laser rangefinder will be shortened. The clamping component is started to flip the plate, and then the shaping component is started to shape the plate. If the detection data is higher than the reference value, the plate will be convex, that is, the distance between the plate and the laser rangefinder will be increased. At this time, the shaping component is started directly to shape the plate.

[0012] The present invention is further configured such that: the shaping component includes four sets of sleeves, the four sets of sleeves penetrate the cover plate, and the outer sides of the four sets of sleeves are fixedly connected to the cover plate; each of the four sets of sleeves has a set of connecting posts inside, and the ends of the four sets of connecting posts are fixedly connected to the shaping plate.

[0013] By adopting the above technical solution, the specific shaping process of the shaping component for the sheet is as follows: After the sheet is placed in the middle of the clamping component and adjusted to a suitable position, the first cylinder is started. The first cylinder drives the shaping plate vertically downward to shape the sheet. During the movement, the four sets of connecting columns follow the shaping plate vertically downward along the sleeve. At this time, the four sets of connecting columns ensure the direction of movement of the device and ensure that the shaping plate can correctly reach the position of the sheet to be shaped.

[0014] The present invention is further configured such that: the clamping assembly includes a second fixed base, the bottom of the second fixed base is fixedly connected to the mounting platform, a second cylinder is provided on one side of the second fixed base, a second gripper is provided on the other side of the second fixed base, and the output end of the second cylinder passes through the second fixed base and is connected to the second gripper.

[0015] The present invention is further configured such that: a slot is provided on the side wall of the second gripper, and a plurality of second limiting posts are provided inside the slot.

[0016] The present invention is further configured such that: the first gripper is disposed on one side of the second gripper, a slot is provided on the side wall of the first gripper, and a plurality of first limiting posts are provided in the slot, and the slots of the first gripper and the second gripper are arranged facing each other.

[0017] The present invention is further configured such that: a plate is provided at the middle position between the second gripper and the first gripper, and the shapes of the two ends of the plate are respectively adapted to the slots of the first gripper and the second gripper.

[0018] By adopting the above technical solution, the clamping process of the clamping assembly for the sheet metal is as follows: First, the second cylinder is activated, which drives the second gripper to move towards the first gripper. The distance between the first and second grippers is adjusted until it is suitable for the size of the sheet metal. At this point, the sheet metal is placed horizontally, and then it is pushed horizontally along the grooves of the first and second grippers. The vertically downward clamping plates at both ends of the sheet metal are precisely matched with the first and second limiting posts. Finally, the second cylinder is activated again for fine locking adjustments, and the sheet metal is now clamped stably. The flipping process of the clamping assembly for the sheet metal is as follows: When the laser rangefinder detects a data value that is less than the reference value, indicating that the sheet metal needs to be flipped and shaped, the motor is activated. The motor drives the first gripper to rotate, and the second gripper is rotatably connected to the output end of the second cylinder. The sheet metal is stably clamped by the first and second grippers. As the first gripper rotates, the second gripper also rotates, ultimately achieving the flipping of the sheet metal and fulfilling the purpose of flipping the sheet metal.

[0019] In summary, this application includes at least one of the following beneficial technical effects:

[0020] 1. By setting up a laser rangefinder, the laser rangefinder can detect the deformation of the board material and quickly determine the deformation status of the board material.

[0021] 2. By setting up the shaping component, the first cylinder is activated, which can drive the shaping plate downward to achieve the shaping of the plate.

[0022] 3. By setting clamping components that are compatible with the board material, the normal operation of the shaping work is ensured. At the same time, the laser rangefinder can detect and perform targeted flipping operations, which can realize double-sided shaping of the board material, ensuring the integrity of the shaping and improving the shaping efficiency. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of a sheet metal shaping device according to the present invention.

[0024] Figure 2 In this utility model Figure 1 Isometric side view.

[0025] Figure 3 In this utility model Figure 1 The front view.

[0026] Figure 4 This is a schematic diagram of the clamping component in this utility model.

[0027] Figure 5 In this utility model Figure 4 A magnified structural diagram of area A in the middle.

[0028] Explanation of reference numerals in the attached drawings: 1. Support assembly; 11. Mounting platform; 12. Support plate; 13. Cover plate;

[0029] 2. Shaping assembly; 21. First cylinder; 22. Connecting column; 23. Sleeve; 24. Shaping plate;

[0030] 3. Clamping assembly; 31. First fixed base; 32. Motor; 33. Second fixed base; 34. Second cylinder; 35. First gripper; 36. Second gripper; 37. First limiting post; 38. Second limiting post;

[0031] 4. Board material;

[0032] 5. Laser rangefinder. Detailed Implementation

[0033] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0034] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0035] Example 1, please refer to Figure 1-5 The present invention provides the following technical solution:

[0036] See Figure 1 A sheet metal shaping device includes a support component 1, a shaping component 2 is disposed on the upper side of the support component 1, a clamping component 3 is disposed below the shaping component 2, a sheet metal 4 is disposed in the middle of the clamping component 3, and a laser rangefinder 5 is disposed below the sheet metal 4. By setting the laser rangefinder 5, the deformation of the sheet metal 4 can be detected and the deformation of the sheet metal 4 can be quickly determined.

[0037] The specific testing process of laser rangefinder 5 is as follows:

[0038] First, set an initial reference value, then place the plate 4 in the position of the clamping component 3. At this time, the laser rangefinder 5 is activated to detect the plate 4. If the detection data is lower than the reference value, the plate 4 will be concave, that is, the distance between the plate 4 and the laser rangefinder 5 will be shortened. The clamping component 3 will be activated to flip the plate 4, and then the shaping component 2 will be activated to shape the plate 4. If the detection data is higher than the reference value, the plate 4 will be convex, that is, the distance between the plate 4 and the laser rangefinder 5 will be increased. At this time, the shaping component 2 will be activated directly to shape the plate 4.

[0039] See Figure 1 and Figure 2The support assembly 1 includes a mounting platform 11, a support plate 12 is mounted on the top of the mounting platform 11, and a cover plate 13 is mounted on the top of the support plate 12.

[0040] See Figure 1-3 The shaping component 2 includes a first cylinder 21, and a shaping plate 24 is provided at the bottom of the first cylinder 21. The output end of the first cylinder 21 passes through the cover plate 13 and is connected to the shaping plate 24. By starting the first cylinder 21, the first cylinder 21 can drive the shaping plate 24 to move downward, thereby shaping the plate 4.

[0041] See Figure 2-4 The clamping assembly 3 includes a first fixed base 31, which is fixedly installed on the top of the mounting platform 11. A motor 32 is provided on one side of the first fixed base 31, and a first gripper 35 is provided on the other side of the first fixed base 31. The output end of the motor 32 passes through the first fixed base 31 and is connected to the first gripper 35. By starting the motor 32, the plate 4 can be flipped, which makes it easy to adjust the position of the plate 4 according to the situation, and facilitates the shaping assembly 2 to perform targeted shaping on the plate 4.

[0042] See Figure 1-3 The shaping component 2 includes four sets of sleeves 23, which penetrate the cover plate 13 and are fixedly connected to the outer side of the cover plate 13. Each of the four sets of sleeves 23 has a connecting post 22 inside, and the ends of the four sets of connecting posts 22 are fixedly connected to the shaping plate 24.

[0043] The specific shaping process of shaping component 2 on sheet material 4 is as follows:

[0044] When the plate 4 is placed in the middle of the clamping assembly 3 and adjusted to a suitable position, the first cylinder 21 is started. The first cylinder 21 drives the shaping plate 24 vertically downward to shape the plate 4. During the movement, the four sets of connecting columns 22 follow the shaping plate 24 vertically downward along the sleeve 23. At this time, the four sets of connecting columns 22 ensure the direction of movement of the device and ensure that the shaping plate 24 can stably reach the position of the plate 4 to be shaped.

[0045] See Figure 2-4 The clamping assembly 3 includes a second fixed base 33. The bottom of the second fixed base 33 is fixedly connected to the mounting platform 11. A second cylinder 34 is provided on one side of the second fixed base 33, and a second gripper 36 is provided on the other side of the second fixed base 33. The output end of the second cylinder 34 passes through the second fixed base 33 and is connected to the second gripper 36. By activating the second cylinder 34, the distance between the second gripper 36 and the first gripper 35 can be adjusted, and the clamped plate 4 can also be finely clamped to ensure the stability of the clamping.

[0046] See Figure 2-5The second gripper 36 has a slot on its side wall, and a number of second limiting posts 38 are provided inside the slot.

[0047] See Figure 2-5 The first gripper 35 is disposed on one side of the second gripper 36. A slot is provided on the side wall of the first gripper 35, and a plurality of first limiting posts 37 are provided in the slot. The slots of the first gripper 35 and the second gripper 36 are arranged facing each other. The first limiting posts 37 and the second limiting posts 38 can lock the end of the plate 4 to ensure that the plate 4 will not shake during the shaping process.

[0048] See Figure 2-5 A plate 4 is provided at the middle position between the second gripper 36 and the first gripper 35. The shapes of the two ends of the plate 4 are respectively adapted to the slots of the first gripper 35 and the second gripper 36.

[0049] The clamping process of clamping component 3 on plate 4 is as follows:

[0050] First, activate the second cylinder 34, which drives the second gripper 36 to move towards the first gripper 35. Adjust the distance between the first gripper 35 and the second gripper 36 until the distance is suitable for the size of the plate 4. Then, place the plate 4 horizontally and push it in horizontally along the grooves of the first gripper 35 and the second gripper 36. The vertically downward clamping plates at both ends of the plate 4 are exactly engaged with the first limiting post 37 and the second limiting post 38. Finally, activate the second cylinder 34 again for fine locking adjustments. At this point, the plate 4 is clamped stably.

[0051] The process of flipping the plate 4 by the clamping component 3 is as follows:

[0052] When the laser rangefinder 5 detects a data value that is less than the reference value, meaning that the board 4 needs to be flipped and shaped, the motor 32 is started. The motor 32 drives the first gripper 35 to rotate, while the second gripper 36 is rotatably connected to the output end of the second cylinder 34. The board 4 is stably clamped by the first gripper 35 and the second gripper 36. When the first gripper 35 rotates, the second gripper 36 will also rotate, ultimately achieving the flipping of the board 4 and achieving the purpose of flipping the board 4.

[0053] By setting the clamping component 3 to be compatible with the board 4, the normal operation of the shaping work is ensured. At the same time, the laser rangefinder 5 can detect and perform targeted flipping operations, which can realize the double-sided shaping of the board 4, ensuring the integrity of the shaping of the board 4 and improving the shaping efficiency.

[0054] Specifically, firstly, the distance between the first gripper 35 and the second gripper 36 is adjusted to a suitable position for the plate 4 by activating the second cylinder 34. Then, the plate 4 is pushed in horizontally, and the second cylinder 34 is activated again for fine clamping to place the plate 4 in place. Next, the laser rangefinder 5 is activated to detect the plate 4. Based on the comparison between the detection data and the reference value, it is determined whether the plate 4 should be flipped. Finally, the first cylinder 21 is activated, and the first cylinder 21 drives the shaping plate 24 to shape the plate 4.

[0055] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

Claims

1. A sheet metal shaping device, characterized in that: It includes a support component (1), a shaping component (2) is provided on the upper side of the support component (1), a clamping component (3) is provided below the shaping component (2), a plate (4) is provided in the middle of the clamping component (3), and a laser rangefinder (5) is provided below the plate (4). The support assembly (1) includes a mounting platform (11), a support plate (12) is mounted on the top of the mounting platform (11), and a cover plate (13) is mounted on the top of the support plate (12). The shaping component (2) includes a first cylinder (21), a shaping plate (24) is provided at the bottom of the first cylinder (21), the output end of the first cylinder (21) passes through the cover plate (13), and the output end of the first cylinder (21) is connected to the shaping plate (24); The clamping assembly (3) includes a first fixed base (31), which is fixedly installed on the top of the mounting platform (11). A motor (32) is provided on one side of the first fixed base (31), and a first gripper (35) is provided on the other side of the first fixed base (31). The output end of the motor (32) passes through the first fixed base (31) and is connected to the first gripper (35).

2. The sheet metal shaping device according to claim 1, characterized in that: The shaping component (2) includes four sets of sleeves (23), which penetrate the cover plate (13). The outer sides of the four sets of sleeves (23) are fixedly connected to the cover plate (13). Each of the four sets of sleeves (23) has a set of connecting posts (22) inside. The ends of the four sets of connecting posts (22) are fixedly connected to the shaping plate (24).

3. The sheet metal shaping device according to claim 1, characterized in that: The clamping assembly (3) includes a second fixed seat (33), the bottom of which is fixedly connected to the mounting platform (11). A second cylinder (34) is provided on one side of the second fixed seat (33), and a second gripper (36) is provided on the other side of the second fixed seat (33). The output end of the second cylinder (34) passes through the second fixed seat (33) and is connected to the second gripper (36).

4. The sheet metal shaping device according to claim 3, characterized in that: The second gripper (36) has a slot on its side wall, and a number of second limiting posts (38) are provided inside the slot.

5. The sheet metal shaping device according to claim 4, characterized in that: The first gripper (35) is disposed on one side of the second gripper (36). A slot is provided on the side wall of the first gripper (35), and a plurality of first limiting posts (37) are provided in the slot. The slots of the first gripper (35) and the slots of the second gripper (36) are arranged facing each other.

6. The sheet metal shaping device according to claim 5, characterized in that: A plate (4) is provided at the middle position between the second gripper (36) and the first gripper (35). The shapes of the two ends of the plate (4) are respectively adapted to the slots of the first gripper (35) and the second gripper (36).

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