Aluminum profile edge pressing equipment

The flexible fixing components and multi-point fixation of the aluminum profile edge pressing equipment solve the deformation problem of the aluminum profile during the edge pressing process, ensuring product quality and production efficiency.

CN223476034UActive Publication Date: 2025-10-28JIANGSU KAILUN ALUMINUM
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Patent Information

Application Number
CN202422760851.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-28
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing aluminum profile edge pressing equipment can easily cause aluminum profile deformation during the slight edge pressing process, affecting product quality and reducing production efficiency.

Method used

Flexible fixing components and multi-point fixing methods are used to stabilize the aluminum profile through support blocks and fixing components, and the edge pressing module is used to perform edge pressing operations to ensure that the aluminum profile does not deform during processing.

Benefits of technology

The aluminum profile is evenly stressed during the edge pressing process, thus avoiding deformation, improving product quality and increasing production efficiency.

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Abstract

The utility model relates to the technical field of aluminum profile machining, in particular to an aluminum profile edge pressing device which comprises an installation base, an edge pressing device, a pressing device and a pressing device. The supporting block is installed in the preformed hole, and the supporting block is used for supporting the aluminum profile; the fixing assembly is installed in the preformed hole, and the fixing assembly is used for fixing an aluminum profile; the edge pressing module is attached to the aluminum profile and is movably arranged on the mounting seat; wherein the preformed holes are evenly formed in the mounting base in an array mode, and the edge pressing module works after the aluminum profile is completely fixed through the fixing assembly. According to the utility model, multi-point fixation is carried out on the aluminum profile, so that the stress on the aluminum profile is more uniform and deformation is prevented in the blank pressing process, and high-quality aluminum profile products can be ensured while good economical efficiency is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing technology, and in particular to an aluminum profile edge pressing device. Background Technology

[0002] Aluminum profiles, an indispensable material in modern architecture, are ubiquitous in our daily lives. They are typically produced by precisely casting raw aluminum profiles, followed by accurate fabrication and extrusion in molds to ensure their shape and dimensions meet design requirements. Subsequently, a straightening process further guarantees the straightness of the aluminum profiles. Building upon this foundation, to meet various complex application needs, aluminum profiles undergo a series of advanced processing steps such as drilling, sawing, and edge pressing. After these processing steps, the aluminum profiles also require specific surface treatments to enhance their corrosion resistance, wear resistance, and aesthetics.

[0003] In related technologies, when dealing with aluminum profiles that only require slight edge pressing, the edge pressing equipment often causes deformation of the aluminum profiles, which affects product quality and reduces production efficiency.

[0004] Therefore, in view of the problems existing in the current aluminum profile pressing equipment, there is an urgent need to develop a pressing equipment that is both economical and can effectively prevent the deformation of aluminum profiles during deep processing, so as to meet the market's urgent demand for high-quality aluminum profiles. Utility Model Content

[0005] In view of at least one of the above technical problems, the present invention provides an aluminum profile pressing device that uses flexible fixing components to constrain the aluminum profile during deep processing to ensure production quality.

[0006] According to a first aspect of the present invention, an aluminum profile pressing device is provided, comprising:

[0007] Mounting base, wherein the mounting base is provided with a plurality of reserved holes;

[0008] A support block is installed in the reserved hole and is used to support the aluminum profile.

[0009] A fixing component is installed in the reserved hole and is used to fix the aluminum profile;

[0010] A pressing module, which is fitted to the aluminum profile and movably mounted on the mounting base;

[0011] The reserved holes are evenly arrayed on the mounting base, and the pressing module works after the fixing component has completely fixed the aluminum profile.

[0012] In some embodiments of this utility model, the support block and the fixing component are fixed to the reserved hole by means of a pin.

[0013] In some embodiments of this utility model, the mounting base has two layers and includes a frame plate, the frame plate being supported in the double-layered mounting base.

[0014] In some embodiments of this utility model, the reserved hole includes a first reserved hole, which is adapted to be installed with the support block.

[0015] In some embodiments of this utility model, the reserved hole further includes a second reserved hole, which is adapted to be installed with the fixing component.

[0016] In some embodiments of this utility model, the fixing component includes a fixing block having a telescopic arm for limiting the relative lateral displacement of the aluminum profile.

[0017] In some embodiments of this utility model, the fixing component further includes a fixing member, the fixing member having a fixing seat, and the fixing seat and the fixing block are mounted on the same straight line.

[0018] In some embodiments of this utility model, a fixing beam is adapted to the fixing base, and fixing rods are connected to both ends of the fixing beam. The fixing rods abut against the aluminum profile to limit the vertical displacement of the aluminum profile.

[0019] In some embodiments of this utility model, the telescopic arm, the fixed beam, and the fixed rod are threaded together.

[0020] In some embodiments of this utility model, a detection mechanism is also included, which includes a push rod and a drive motor for driving the push rod to perform linear motion.

[0021] The beneficial effects of this utility model are as follows: This utility model fixes the aluminum profile through the setting of the fixing component and then performs subsequent processing of the edge pressing module; This utility model fixes the aluminum profile at multiple points, so that the aluminum profile is subjected to more uniform force during the edge pressing process, preventing deformation. While having good economic benefits, it can also ensure high-quality aluminum profile products. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the aluminum profile pressing device in the embodiments of this utility model;

[0024] Figure 2 This is a schematic diagram of the mounting base in an embodiment of the present utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the fixing block in an embodiment of the present utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the fixing component in an embodiment of this utility model;

[0027] Figure 5 This is a schematic diagram of the detection mechanism in an embodiment of the present invention.

[0028] Explanation of reference numerals in the attached drawings: 1. Mounting base; 11. Reserved hole; 111. First reserved hole; 112. Second reserved hole; 12. Frame plate; 2. Support block; 3. Fixing assembly; 31. Fixing block; 311. Telescopic arm; 32. Fixing component; 321. Fixing base; 322. Fixing beam; 322a. Fixing rod; 4. Edge pressing module; 5. Detection mechanism; 51. Push rod; 52. Drive motor. Detailed Implementation

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0032] like Figures 1 to 5The aluminum profile pressing device shown includes: a mounting base 1, a support block 2, a fixing component 3, and a pressing module 4. The mounting base 1 has several pre-drilled holes 11; the support block 2 is installed in the pre-drilled holes 11 and is used to support the aluminum profile; the fixing component 3 is installed in the pre-drilled holes 11 and is used to fix the aluminum profile; the pressing module 4 is fitted to the aluminum profile and movably mounted on the mounting base 1; wherein, the several pre-drilled holes 11 are evenly arrayed on the mounting base 1, and the pressing module 4 operates after the fixing component 3 has completely fixed the aluminum profile. Figure 1 As shown, the mounting base 1 is the basic structure of the entire equipment, serving to support and fix other components. The mounting base 1 has several pre-drilled holes 11 evenly distributed on it to facilitate the installation of the support block 2 and the fixing component 3. (See diagram below.) Figure 2 As shown, this uniform array design makes the equipment more adaptable to processing aluminum profiles of different specifications. Support block 2 is installed in the pre-drilled hole 11 to support the aluminum profile and keep it stable. The design of support block 2 can be adjusted according to the different shapes and sizes of the aluminum profile to ensure that the aluminum profile does not wobble or shift during the pressing process. Fixing component 3 further fixes the aluminum profile to the mounting base 1, ensuring that the aluminum profile remains stationary throughout the pressing process and avoiding uneven pressing or failure due to displacement. The pressing module 4 is the part that performs the actual pressing operation. It can fit against the aluminum profile and move after the aluminum profile is fixed. In specific operation, the aluminum profile is first placed on the mounting base 1 of the equipment. Then, by adjusting support block 2 and fixing component 3, the aluminum profile is stably fixed in position. After ensuring that the aluminum profile is completely fixed, the pressing module 4 can begin to work. Multiple fixing points on the aluminum profile enable this invention to handle aluminum profiles of different specifications and shapes, and during the pressing process, the aluminum profile can be subjected to more uniform force, avoiding deformation problems.

[0033] In some embodiments of this invention, the support block 2 and the fixing component 3 are fixed to the pre-drilled hole 11 using a pin-type fixing method. Pin fixing is a simple and effective connection method; pins made of metal or plastic materials can be inserted into the pre-drilled hole 11. It is very convenient for installation and disassembly, allowing operators to easily install the support block 2 and the fixing component 3, or quickly disassemble them when replacement or adjustment is needed. Using a pin-type fixing method to fix the support block 2 and the fixing component 3 to the pre-drilled hole 11 not only improves the operability and flexibility of the equipment but also enhances the stability of the overall structure.

[0034] Furthermore, the mounting base 1 has two layers and includes a support plate 12, which is supported within the double-layered mounting base 1. For example... Figure 1As shown, the mounting base 1 adopts a double-layer structure, meaning its construction consists of two layers of materials or components stacked together. This design significantly enhances the strength and stability of the mounting base 1, allowing it to withstand greater loads. The support plate 12, positioned between the two layers of the mounting base 1, serves to bear and distribute the load, effectively improving the overall rigidity of the mounting base 1 and making the aluminum profile more stable during processing. Furthermore, the double-layer design typically makes the support plate 12 and other components easier to inspect, maintain, and replace, ensuring the long-term stable operation of the equipment.

[0035] Furthermore, the reserved hole 11 includes a first reserved hole 11111, which is adapted to be installed with the support block 2. For example... Figure 2 As shown, the first reserved hole 11111 is one type of reserved hole 11. Each reserved hole 11 has a different component corresponding to it. Through specific corresponding installation, the stability of the support block 2 is ensured, and it is prevented from loosening or shifting during the processing.

[0036] Furthermore, the reserved hole 11 also includes a second reserved hole 11211, which is adapted to be installed with the fixing component 3. Please continue to refer to Figure 2 By adapting to the second pre-drilled hole 11211, the fixing component 3 can provide effective clamping force to ensure that the aluminum profile remains unchanged throughout the pressing process.

[0037] The design of the first pre-drilled hole 11111 and the second pre-drilled hole 11211 forms a robust support and fixing system between the support block 2 and the fixing component 3. This dual support ensures the stability of the aluminum profile during the edge pressing process, reducing the risk of processing defects caused by equipment vibration or movement. This arrangement of the pre-drilled holes 11 allows operators to quickly adjust and replace them, thereby reducing equipment downtime and improving production efficiency.

[0038] In some embodiments of this utility model, the fixing component 3 includes a fixing block 31, the fixing block 31 having a telescopic arm 311, the telescopic arm 311 being used to limit the relative lateral displacement of the aluminum profile. For example... Figure 1 and Figure 3 As shown, the fixing block 31 is equipped with a telescopic arm 311, which is an adjustable-length mechanical structure that allows for extension and retraction as needed when fixing aluminum profiles, thus accommodating aluminum profiles of different thicknesses and specifications. The telescopic arm 311 restricts the relative lateral displacement of the aluminum profile, improves processing accuracy, and ensures that the edge pressing operation can be performed in the correct position.

[0039] In addition, the fixing component 3 also includes a fixing member 32, which has a fixing seat 321, and the fixing seat 321 and the fixing block 31 are mounted on the same straight line. Figure 1 and Figure 4As shown, the fastener 32 is used to enhance the stable support of the fixing block 31 for the aluminum profile, ensuring the positioning of the aluminum profile during processing. The fixing seat 321 and the fixing block 31 are installed on the same straight line, making the installation process of the fixing assembly 3 simpler, and allowing the operator to adjust and set it more easily.

[0040] Furthermore, a fixing beam 322 is adapted to the fixing base 321, and fixing rods 322a are connected to both ends of the fixing beam 322. The fixing rods 322a abut against the aluminum profile to limit the vertical displacement of the aluminum profile. Please continue to refer to Figure 1 and 4 The fixing beam 322 is fitted onto the fixing base 321, serving as an intermediate structure connecting the fixing base 321 and the fixing rod 322a. The design of the fixing beam 322 allows it to extend horizontally to provide the necessary support, ensuring that the fixing rod 322a can properly abut against the aluminum profile. The fixing rod 322a connects to both ends of the fixing beam 322 and extends towards the aluminum profile, abutting against the aluminum profile and thus limiting its displacement in the vertical direction.

[0041] It should be noted that by combining the fixed beam 322, fixed seat 321, and fixed rod 322a into a unified fixing system, the stability and reliability of the equipment can be effectively improved. The fixed rod 322a allows for adjustment based on the height of the aluminum profile, enabling the equipment to adapt to different specifications of aluminum profiles. By adjusting the position of the fixed rod 322a, the operator can easily handle aluminum profiles of various sizes, enhancing the equipment's versatility. The combination of these two elements ensures the precision of processing operations, avoids errors caused by material displacement, and improves product quality.

[0042] Based on the above embodiments, the telescopic arm 311, the fixed beam 322, and the fixed rod 322a are threadedly installed. The threaded installation allows for easy adjustment of the length of the telescopic arm 311. During processing, the operator can rotate the telescopic arm 311 to change its length for optimal fixation. Through the threaded connection, the fixed beam 322 and the fixed rod 322a are securely mounted on the fixed base 321, preventing loosening due to vibration or external forces during processing.

[0043] Specifically, it also includes a detection mechanism 5, which comprises a push rod 51 and a drive motor for driving the push rod 51 to perform linear motion. 52 As shown Figure 5As shown, the detection mechanism 5 further ensures that the aluminum profile maintains proper positioning during processing. The push rod 51 is a mechanical component responsible for performing linear motion, and the drive motor is the power source that propels the push rod 51 in this linear motion. By moving the push rod 51, the detection mechanism 5 can monitor the position or state of the aluminum profile in real time, helping to ensure accurate positioning of the aluminum profile during processing, thereby improving processing precision. Compared to manual mechanical operation, the motor-driven push rod 51 has higher reliability and consistency, reducing operational errors and failure rates.

[0044] Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An aluminum profile edge pressing device, characterized in that, include: Mounting base, wherein the mounting base is provided with a plurality of reserved holes; A support block is installed in the reserved hole and is used to support the aluminum profile. A fixing component is installed in the reserved hole and is used to fix the aluminum profile; A pressing module, which is fitted to the aluminum profile and movably mounted on the mounting base; The reserved holes are evenly arrayed on the mounting base, and the pressing module works after the fixing component has completely fixed the aluminum profile.

2. The aluminum profile pressing equipment according to claim 1, characterized in that, The support block and the fixing component are fixed to the reserved hole by means of pins.

3. The aluminum profile pressing equipment according to claim 1, characterized in that, The mounting base has two layers and includes a support plate, which is supported in the two layers of the mounting base.

4. The aluminum profile pressing equipment according to claim 1, characterized in that, The reserved hole includes a first reserved hole, which is adapted to be installed with the support block.

5. The aluminum profile pressing equipment according to claim 4, characterized in that, The reserved hole also includes a second reserved hole, which is adapted to be installed with the fixing component.

6. The aluminum profile pressing equipment according to claim 1, characterized in that, The fixing component includes a fixing block having a telescopic arm for limiting the relative lateral displacement of the aluminum profile.

7. The aluminum profile pressing equipment according to claim 6, characterized in that, The fixing component further includes a fixing member, which has a fixing seat, and the fixing seat and the fixing block are mounted on the same straight line.

8. The aluminum profile pressing equipment according to claim 7, characterized in that, The fixed base is equipped with a fixed beam, and fixed rods are connected to both ends of the fixed beam. The fixed rods abut against the aluminum profile to limit the vertical displacement of the aluminum profile.

9. The aluminum profile pressing equipment according to claim 8, characterized in that, The telescopic arm, the fixed beam, and the fixed rod are installed using threads.

10. The aluminum profile pressing equipment according to claim 1, characterized in that, It also includes a detection mechanism, which includes a push rod and a drive motor for driving the push rod to make linear motion.