Efficient powder metallurgy sintering furnace
By introducing a purification mechanism and a heat conduction mechanism into the powder metallurgy sintering furnace, the problems of waste gas pollution and uneven sintering quality of upper and lower layers of metallurgical products are solved, and the effects of waste gas purification and uniform heating of metallurgical products are achieved.
Patent Information
- Application Number
- CN202422633162.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Existing high-efficiency powder metallurgy sintering furnaces pollute the environment when emitting waste gas, and there is a difference in the sintering quality of the upper and lower layers of metallurgical products.
A purification mechanism is used to purify and filter the waste gas, and a heat conduction mechanism is used for uniform heating, including a heat conduction pipe assembly and a drive assembly, to ensure waste gas purification and uniform heating of metallurgical products.
Effectively purify waste gas, reduce environmental pollution, and improve the sintering quality consistency and thermal conductivity of metallurgical products.
Smart Images

Figure CN223476319U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of powder metallurgy technology, specifically to a high-efficiency powder metallurgy sintering furnace. Background Technology
[0002] Powder metallurgy is an industrial technology that produces metal powders or uses metal powders (or mixtures of metal powders and non-metal powders) as raw materials, and then shapes or sintersects them to produce metal materials, composite materials and various types of products.
[0003] Powder metallurgy generally requires the use of sintering furnaces for metallurgical operations. Sintering furnaces are specialized equipment used to obtain the required physical and mechanical properties and microstructures by sintering powder compacts. Existing high-efficiency powder metallurgy sintering furnaces generate waste gas during use. This waste gas, when directly emitted into the air, will pollute the surrounding environment. Furthermore, existing sintering furnaces typically use heating rods located at the top of the furnace body for heating and sintering. During sintering, there is a certain difference in sintering temperature between the metallurgical products located on the upper layer of the furnace body and those located on the lower layer, resulting in differences in the sintering quality of the metallurgical products on the upper and lower layers. Utility Model Content
[0004] The purpose of this utility model is to provide a high-efficiency powder metallurgy sintering furnace to solve the problems mentioned in the background art, such as the pollution of the surrounding environment caused by the direct emission of waste gas into the air, and the fact that the heating structure inside the existing sintering furnace can easily cause differences in the sintering quality of metallurgical products in the upper and lower layers.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a high-efficiency powder metallurgy sintering furnace, comprising a furnace body, wherein a purification mechanism and a heat conduction mechanism are provided on the inner and outer sides of the furnace body, and the purification mechanism is used to purify and filter the exhaust gas.
[0006] The heat conduction mechanism is used to improve the heat conduction efficiency of the device for metallurgical products, and the heat conduction mechanism includes a heat conduction pipe assembly and a drive assembly.
[0007] The drive component is used to drive the heat pipe assembly to rotate in a circular motion.
[0008] The heat pipe assembly in operation is used to uniformly heat metallurgical products.
[0009] Preferably, a sealed furnace door is installed at the opening, an air inlet pipe is fixedly connected to the inlet end of the furnace body, and an air outlet pipe is fixedly connected to the outlet end of the furnace body.
[0010] Preferably, the purification mechanism includes a treatment box, a connecting pipe, an exhaust pipe, a UV purification plate, an activated carbon plate, and a bamboo charcoal fiber plate;
[0011] The processing box is fixedly connected to the outside of the furnace body. The input end of the connecting pipe is connected to the output end of the gas outlet pipe, and the output end of the connecting pipe is connected to the input end of the processing box. The UV purification plate, activated carbon plate, and bamboo charcoal fiber plate are arranged sequentially from top to bottom inside the processing box. The exhaust pipe is fixedly connected to the output end of the processing box.
[0012] Preferably, the UV purification plate is used to remove bacteria and viruses from the exhaust gas, the activated carbon plate is used to adsorb harmful substances in the exhaust gas, and the bamboo charcoal fiber plate is used to purify the exhaust gas.
[0013] Preferably, the heat pipe assembly includes a heat-conducting outer ring, a heat-conducting inner ring, a heat-conducting pipe, and spiral fins;
[0014] The outer heat-conducting ring is fixedly connected to the inner wall of the furnace body, the inner heat-conducting ring is rotatably connected to the inner wall of the outer heat-conducting ring, the heat-conducting tube is installed on the surface of the inner heat-conducting ring, and the spiral fins are sleeved on the outer wall of the heat-conducting tube.
[0015] Preferably, the drive assembly includes a motor, a bracket, and a rotating shaft;
[0016] The motor is fixedly installed on the outside of the furnace body, the bracket is fixedly connected to the inner wall of the heat-conducting inner ring, one end of the rotating shaft is fixedly connected to the output shaft end of the motor, and the other end of the rotating shaft is fixedly connected to the bracket.
[0017] Preferably, a heating rod is fixedly installed inside the furnace body, and the heating rod is connected to the two heat-conducting outer rings.
[0018] Compared with the prior art, the beneficial effects of this utility model are as follows: the purification mechanism allows the exhaust gas in the furnace to flow into the treatment box, where the UV purification plate, activated carbon plate and bamboo charcoal fiber plate work together to purify and filter the exhaust gas. The heat conduction mechanism allows the heat on the surface of the heating rod to be transferred to the surface of multiple heat conduction pipes through the outer and inner heat conduction rings. The multiple heat conduction pipes in operation, together with the spiral fins, uniformly heat the metallurgical products, thereby effectively improving the heat conduction efficiency of the device for metallurgical products and making the temperature inside the furnace more uniform. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the main structure of the present utility model;
[0020] Figure 2 This is a schematic diagram of the purification mechanism of this utility model;
[0021] Figure 3 This is a cross-sectional view of the processing box of this utility model;
[0022] Figure 4This is a schematic diagram of the heat conduction mechanism of this utility model.
[0023] In the diagram: 1. Furnace body; 2. Sealed furnace door; 3. Inlet pipe; 4. Outlet pipe; 5. Purification mechanism; 501. Processing box; 502. Connecting pipe; 503. Exhaust pipe; 504. UV purification plate; 505. Activated carbon plate; 506. Bamboo charcoal fiber plate; 6. Heat conduction mechanism; 601. Motor; 602. Outer heat conduction ring; 603. Inner heat conduction ring; 604. Support; 605. Heat conduction pipe; 606. Spiral fins; 607. Rotating shaft; 7. Heating rod. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-4 This utility model provides a technical solution for a high-efficiency powder metallurgy sintering furnace: a high-efficiency powder metallurgy sintering furnace, including a furnace body 1, with a purification mechanism 5 and a heat conduction mechanism 6 arranged on the inner and outer sides of the furnace body 1, and the purification mechanism 5 is used to purify and filter the exhaust gas.
[0026] The heat conduction mechanism 6 is used to improve the heat conduction efficiency of the device for metallurgical products, and the heat conduction mechanism 6 includes a heat conduction pipe assembly and a drive assembly;
[0027] The drive assembly is used to drive the heat pipe assembly to rotate in a circular motion.
[0028] The heat pipe assembly in operation is used to uniformly heat metallurgical products.
[0029] Please refer to this carefully. Figure 1 A sealed furnace door 2 is installed at the opening of the furnace body 1. An air inlet pipe 3 is fixedly connected to the inlet end of the furnace body 1, and an air outlet pipe 4 is fixedly connected to the outlet end of the furnace body 1.
[0030] In this embodiment: gas flows into the furnace body 1 through the inlet pipe 3, and exhaust gas is discharged to the outside of the furnace body 1 through the outlet pipe 4.
[0031] Please refer to this carefully. Figure 3 The purification unit 5 includes a treatment box 501, a connecting pipe 502, an exhaust pipe 503, a UV purification plate 504, an activated carbon plate 505, and a bamboo charcoal fiber plate 506.
[0032] The processing box 501 is fixedly connected to the outside of the furnace body 1. The input end of the connecting pipe 502 is connected to the output end of the gas outlet pipe 4, and the output end of the connecting pipe 502 is connected to the input end of the processing box 501. The UV purification plate 504, the activated carbon plate 505 and the bamboo charcoal fiber plate 506 are arranged in sequence from top to bottom inside the processing box 501. The exhaust pipe 503 is fixedly connected to the output end of the processing box 501.
[0033] In this embodiment: the exhaust gas flows through the exhaust pipe 4 to the inside of the connecting pipe 502, and the connecting pipe 502 then guides the exhaust gas into the treatment box 501. The exhaust gas flows inside the treatment box 501 and comes into full contact with the UV purification plate 504, the activated carbon plate 505, and the bamboo charcoal fiber plate 506. The UV purification plate 504 removes bacteria and viruses from the exhaust gas, the activated carbon plate 505 adsorbs harmful substances from the exhaust gas, and the bamboo charcoal fiber plate 506 purifies the exhaust gas. The filtered and purified exhaust gas is then discharged to the outside of the treatment box 501 through the exhaust pipe 503, thereby achieving the effect of purifying and filtering the exhaust gas.
[0034] Please refer to this carefully. Figure 3 The UV purification plate 504 is used to remove bacteria and viruses from the exhaust gas, the activated carbon plate 505 is used to adsorb harmful substances in the exhaust gas, and the bamboo charcoal fiber plate 506 is used to purify the exhaust gas.
[0035] In this embodiment: the exhaust gas circulates inside the treatment box 501, and the exhaust gas comes into full contact with the UV purification plate 504, the activated carbon plate 505 and the bamboo charcoal fiber plate 506, so that the UV purification plate 504 removes bacteria and viruses in the exhaust gas, the activated carbon plate 505 adsorbs harmful substances in the exhaust gas, and the bamboo charcoal fiber plate 506 purifies the exhaust gas.
[0036] Please refer to this carefully. Figure 4 The heat pipe assembly includes a heat-conducting outer ring 602, a heat-conducting inner ring 603, a heat-conducting pipe 605, and a spiral fin 606;
[0037] The outer heat-conducting ring 602 is fixedly connected to the inner wall of the furnace body 1, the inner heat-conducting ring 603 is rotatably connected to the inner wall of the outer heat-conducting ring 602, the heat-conducting pipe 605 is installed on the surface of the inner heat-conducting ring 603, and the spiral fins 606 are sleeved on the outer wall of the heat-conducting pipe 605.
[0038] In this embodiment: the heat generated by the heating rod 7 in operation is transferred to the surfaces of the two outer heat-conducting rings 602, and the two outer heat-conducting rings 602 then transfer this heat to the surfaces of the two inner heat-conducting rings 603, and the two inner heat-conducting rings 603 then transfer this heat to the surfaces of the multiple heat-conducting pipes 605. Since the spiral fins 606 are sleeved on the outer wall of the heat-conducting pipes 605, the spiral fins 606 dissipate the heat from the surface of the heat-conducting pipes 605 outward, achieving a diffusion effect.
[0039] Please refer to this carefully. Figure 4 The drive assembly includes a motor 601, a bracket 604, and a rotating shaft 607;
[0040] The motor 601 is fixedly installed on the outside of the furnace body 1, the bracket 604 is fixedly connected to the inner wall of the heat-conducting inner ring 603, one end of the rotating shaft 607 is fixedly connected to the output shaft end of the motor 601, and the other end of the rotating shaft 607 is fixedly connected to the bracket 604.
[0041] In this embodiment: by connecting the motor 601 to power, the output shaft of the running motor 601 drives the rotating shaft 607 to rotate. The rotating shaft 607 drives the inner heat-conducting ring 603 to rotate along the inner wall trajectory of the outer heat-conducting ring 602 through the bracket 604. The rotating inner heat-conducting ring 603 drives multiple heat-conducting pipes 605 and spiral fins 606 to rotate in a circle. Thus, the multiple heat-conducting pipes 605 and spiral fins 606 work together to uniformly heat the metallurgical product, which effectively improves the heat conduction efficiency of the device for the metallurgical product and makes the internal temperature of the furnace body 1 more uniform.
[0042] Please refer to this carefully. Figure 4 A heating rod 7 is fixedly installed inside the furnace body 1, and the heating rod 7 is connected to two heat-conducting outer rings 602.
[0043] In this embodiment: Since the heating rod 7 is connected to the two heat-conducting outer rings 602, the heat generated by the heating rod 7 in operation is transferred to the surface of the two heat-conducting outer rings 602.
[0044] Working principle: Since the heating rod 7 is connected to the two outer heat-conducting rings 602, the heat generated by the heating rod 7 during operation is transferred to the surfaces of the two outer heat-conducting rings 602. The two outer heat-conducting rings 602 then transfer this heat to the surfaces of the two inner heat-conducting rings 603, and the two inner heat-conducting rings 603 then transfer this heat to the surfaces of the multiple heat-conducting pipes 605. Since the spiral fins 606 are fitted on the outer wall of the heat-conducting pipes 605, the spiral fins 606 dissipate the heat from the surface of the heat-conducting pipes 605 outward, achieving a diffusion effect. At this time, the motor 601 is connected... When the motor is in operation, the output shaft of the motor 601 drives the rotating shaft 607 to rotate. The rotating shaft 607 drives the inner heat-conducting ring 603 to rotate along the inner wall trajectory of the outer heat-conducting ring 602 through the bracket 604. The rotating inner heat-conducting ring 603 drives multiple heat-conducting pipes 605 and spiral fins 606 to rotate in a circle. Thus, the multiple heat-conducting pipes 605 and spiral fins 606 work together to uniformly heat the metallurgical products, which effectively improves the heat conduction efficiency of the device for metallurgical products and makes the internal temperature of the furnace body 1 more uniform.
[0045] The exhaust gas flows through the outlet pipe 4 to the connecting pipe 502, which then guides the exhaust gas into the treatment box 501. The exhaust gas circulates within the treatment box 501, ensuring full contact with the UV purification plate 504, activated carbon plate 505, and bamboo charcoal fiber plate 506. The UV purification plate 504 removes bacteria and viruses from the exhaust gas, the activated carbon plate 505 adsorbs harmful substances, and the bamboo charcoal fiber plate 506 purifies the exhaust gas. The filtered and purified exhaust gas is then discharged through the exhaust pipe 503 to the outside of the treatment box 501, thus achieving the effect of purifying and filtering the exhaust gas.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency powder metallurgy sintering furnace, comprising a furnace body (1), characterized in that: The furnace body (1) is provided with a purification mechanism (5) and a heat conduction mechanism (6) on its inner and outer sides, and the purification mechanism (5) is used to purify and filter the exhaust gas. The heat conduction mechanism (6) is used to improve the heat conduction efficiency of the device for metallurgical products, and the heat conduction mechanism (6) includes a heat conduction pipe assembly and a drive assembly; The drive component is used to drive the heat pipe assembly to rotate in a circular motion. The heat pipe assembly in operation is used to uniformly heat metallurgical products.
2. The high-efficiency powder metallurgy sintering furnace according to claim 1, characterized in that: A sealed furnace door (2) is disassembled and installed at the opening of the furnace body (1). An air inlet pipe (3) is fixedly connected to the inlet and outlet ends of the furnace body (1). An air outlet pipe (4) is fixedly connected to the outlet end of the furnace body (1).
3. The high-efficiency powder metallurgy sintering furnace according to claim 2, characterized in that: The purification mechanism (5) includes a processing box (501), a connecting pipe (502), an exhaust pipe (503), a UV purification plate (504), an activated carbon plate (505), and a bamboo charcoal fiber plate (506). The processing box (501) is fixedly connected to the outside of the furnace body (1). The input end of the connecting pipe (502) is connected to the output end of the gas outlet pipe (4), and the output end of the connecting pipe (502) is connected to the input end of the processing box (501). The UV purification plate (504), activated carbon plate (505) and bamboo charcoal fiber plate (506) are arranged in sequence from top to bottom inside the processing box (501). The exhaust pipe (503) is fixedly connected to the output end of the processing box (501).
4. The high-efficiency powder metallurgy sintering furnace according to claim 3, characterized in that: The UV purification plate (504) is used to remove bacteria and viruses from the exhaust gas, the activated carbon plate (505) is used to adsorb harmful substances in the exhaust gas, and the bamboo charcoal fiber plate (506) is used to purify the exhaust gas.
5. The high-efficiency powder metallurgy sintering furnace according to claim 1, characterized in that: The heat pipe assembly includes a heat-conducting outer ring (602), a heat-conducting inner ring (603), a heat-conducting pipe (605), and a spiral fin (606); The outer heat-conducting ring (602) is fixedly connected to the inner wall of the furnace body (1), the inner heat-conducting ring (603) is rotatably connected to the inner wall of the outer heat-conducting ring (602), the heat-conducting tube (605) is installed on the surface of the inner heat-conducting ring (603), and the spiral fins (606) are sleeved on the outer wall of the heat-conducting tube (605).
6. The high-efficiency powder metallurgy sintering furnace according to claim 5, characterized in that: The drive assembly includes a motor (601), a bracket (604), and a rotating shaft (607); The motor (601) is fixedly installed on the outside of the furnace body (1), the bracket (604) is fixedly connected to the inner wall of the heat-conducting inner ring (603), one end of the rotating shaft (607) is fixedly connected to the output shaft end of the motor (601), and the other end of the rotating shaft (607) is fixedly connected to the bracket (604).
7. The high-efficiency powder metallurgy sintering furnace according to claim 5, characterized in that: A heating rod (7) is fixedly installed inside the furnace body (1), and the heating rod (7) is connected to the two heat-conducting outer rings (602).