Checking tool for welding spinning box pump base
By designing a calibration fixture for spinning box pump seat welding and using calibration components and a spirit level to detect the concentricity and verticality of the pump seat, the problem of skewed pump seat welding was solved, and the welding accuracy and debugging efficiency were improved.
Patent Information
- Application Number
- CN202422964780.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-03
AI Technical Summary
During the spinning box welding process, the skew welding of the pump seat causes the pump seat and the sleeve to be out of center, affecting the installation of the middle plate and the normal operation of the transmission shaft. The debugging process is time-consuming and labor-intensive.
A calibration tool for spinning box pump seat welding was designed, including a welding sleeve, a calibration assembly and a spirit level. The calibration chassis was docked with the welded pump seat, and the verticality was checked with a spirit level and the concentricity was checked with a calibration disc to ensure that the pump seat and sleeve were concentric and vertical.
The welding accuracy of the spinning box pump seat is improved, the debugging process is simplified, the time and effort are reduced, and the smooth progress of subsequent assembly and debugging is ensured.
Smart Images

Figure CN223476659U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of calibration fixtures, and in particular to a calibration fixture for welding a spinning box pump base. Background Technology
[0002] The spinning box is one of the main components of a melt spinning machine. Its main function is to keep the melt distribution pipe, metering pump, and spinning head assembly in the spinning box warm. During the welding process of the spinning box, the welding of the pump base is a critical step. The pump base is welded to one end of the sleeve on the spinning box to facilitate the subsequent installation of the pump and the pump base.
[0003] However, during welding, deviations in the placement of the pump base and welding factors can cause the pump base to be welded crookedly. Misalignment between the pump base and the sleeve will directly lead to difficulties in installing the intermediate plate and prevent the drive shaft from working properly. Without suitable tooling, the entire debugging process is very time-consuming and labor-intensive, thus affecting subsequent assembly and debugging. Utility Model Content
[0004] The purpose of this utility model is to provide a calibration fixture for welding a spinning box pump base, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a calibration fixture for welding a spinning box pump base, comprising a spinning box body, wherein a welding sleeve is fixedly connected inside the spinning box body, and a welding pump base is fixedly connected to one end of the welding sleeve.
[0006] The welding sleeve is internally equipped with a verification component for calibrating the welding pump base, the verification component comprising:
[0007] The tooling guide rod and the calibration chassis are fixedly connected to one end of the tooling guide rod, and one side of the calibration chassis is connected to the welding pump base.
[0008] The verification structure is sleeved on the outside of the tooling guide rod. The verification structure is used in conjunction with the welding sleeve to verify the concentricity of the welding pump base and the welding sleeve.
[0009] A level and a connecting assembly, wherein the level is mounted on the outside of the tooling guide rod via the connecting assembly, and the level is used to verify the verticality of the welding pump base.
[0010] Preferably, the verification structure includes:
[0011] A calibration plate, which is located inside the welding sleeve;
[0012] A connecting sleeve is provided, one end of the outer wall of which is fixedly connected to the calibration plate, and the connecting sleeve is slidably sleeved on the outside of the tooling guide rod.
[0013] Preferably, the connection component includes:
[0014] A connector, which is slidably sleeved onto the outside of the tooling guide rod;
[0015] A fixing plate, which is fixedly connected to the end of the connector;
[0016] A fixing block is fixedly connected to the side of the level, and the top of the fixing plate is symmetrically provided with slots that match the fixing block.
[0017] Preferably, the connection component further includes:
[0018] The connecting block has a mounting groove at the bottom of the fixing plate, and the connecting block is slidably disposed inside the mounting groove.
[0019] A locking rod, one end of which is fixedly connected to a connecting block, and a locking hole is provided on one side of the fixing block. The outer wall of the locking rod is slidably engaged with the inner cavity of the locking hole.
[0020] Preferably, the connection component further includes:
[0021] A take-up shaft is rotatably mounted inside a mounting slot, and a knob is fixedly connected to one end of the take-up shaft;
[0022] A connecting rope, the ends of which are fixedly connected to a connecting block and a take-up shaft, respectively.
[0023] Preferably, the connection component further includes:
[0024] A limiting block is fixedly connected to the inside of the mounting groove, and a cable routing hole matching the connecting rope is opened on one side of the limiting block;
[0025] A limiting spring is slidably sleeved on the outside of the connecting rope, and the limiting spring is located between the limiting block and the connecting block.
[0026] The technical effects and advantages of this utility model are as follows:
[0027] This utility model utilizes the combined use of a welding sleeve, a welding pump base, and a calibration component. The calibration component includes a tooling guide rod, a calibration base, a calibration structure, and a level. When calibrating the position of the welding pump base, the calibration base fits against the welding pump base, the level is used to check the verticality of the welding pump base, and the concentricity of the welding pump base and the sleeve can be checked by observing the gap between the calibration plate and the sleeve. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the overall structure of the front of this utility model.
[0029] Figure 2 This is a schematic diagram of the overall structure of the tooling guide rod of this utility model.
[0030] Figure 3 This is a schematic diagram of the internal structure of the side of the welded sleeve of this utility model.
[0031] Figure 4 This is a schematic diagram of the overall structure of the level instrument of this utility model.
[0032] Figure 5 This is a top-view schematic diagram of the internal structure of the fixing plate of this utility model.
[0033] In the diagram: 1. Spinning box; 11. Welding sleeve; 2. Welding pump base; 3. Calibration assembly; 31. Tooling guide rod; 32. Calibration base; 33. Calibration structure; 331. Calibration disc; 332. Connecting sleeve; 34. Level; 35. Connecting assembly; 351. Connector; 352. Fixing plate; 353. Fixing block; 354. Connecting block; 355. Locking rod; 356. Winding shaft; 357. Connecting rope; 358. Limiting spring; 359. Limiting block. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] This utility model provides, for example Figure 1-5The illustrated calibration fixture for welding a spinning box pump base includes a spinning box body 1. A welding sleeve 11 is fixedly connected inside the spinning box body 1. A welding pump base 2 is fixedly connected to one end of the welding sleeve 11. A calibration assembly 3 for calibrating the welding pump base 2 is disposed inside the welding sleeve 11. The calibration assembly 3 includes a fixture guide rod 31, a calibration base 32, a calibration structure 33, a level 34, and a connecting assembly 35. The calibration base 32 is fixedly connected to one end of the fixture guide rod 31. One side of the calibration base 32 is aligned with the welding pump base 2, and the opposite side of the calibration base 32 corresponds to the opposite side of the welding pump base 2. That is, when the calibration base 32 is aligned with the welding pump base 2... The calibration base 32 can be directly snapped into the center of the welding pump base 2. The calibration structure 33 is sleeved on the outside of the tooling guide rod 31. The calibration structure 33 is used in conjunction with the welding sleeve 11 to verify the concentricity of the welding pump base 2 and the welding sleeve 11. The level 34 is installed on the outside of the tooling guide rod 31 through the connecting assembly 35. The level 34 is used to verify the verticality of the welding pump base 2. The level 34 is a bubble-type level. That is, when the calibration base 32 is in close contact with the welding pump base 2, the tooling guide rod 31 and the welding pump base 2 are in a vertical state. The level 34 detects the inclination of the tooling guide rod 31, and thus detects the vertical inclination of the welding pump base 2.
[0036] In particular, the verification structure 33 includes a verification disk 331 and a connecting sleeve 332. The verification disk 331 is located inside the welding sleeve 11. One end of the outer wall of the connecting sleeve 332 is fixedly connected to the verification disk 331. The connecting sleeve 332 is slidably sleeved on the outside of the tooling guide rod 31. That is, by observing the gap between the verification disk 331 and the inner wall of the welding sleeve 11, the concentricity of the welding pump seat 2 and the welding sleeve 11 can be obtained. That is, the more uniform the gap between the verification disk 331 and the inner wall of the welding sleeve 11, the higher the concentricity of the welding pump seat 2 and the welding sleeve 11.
[0037] Furthermore, the connecting assembly 35 includes a connector 351, a fixing plate 352, and a fixing block 353. The connector 351 is slidably sleeved on the outside of the tooling guide rod 31. The fixing plate 352 is fixedly connected to the end of the connector 351. The fixing block 353 is fixedly connected to the side of the level 34. The top of the fixing plate 352 has symmetrically opened slots that match the fixing block 353. The connector 351 is sleeved on the outside of the tooling guide rod 31, which can improve the stability of the level 34 mounted on the tooling guide rod 31. It also includes a connecting block 354 and a locking rod 355. The bottom of the fixing plate 352 has an installation groove. The connecting block 354 is slidably disposed inside the installation groove. One end of the locking rod 355 is fixedly connected to the connecting block 354. A locking hole is provided on one side of the fixing block 353. The outer wall of the locking rod 355 is slidably engaged with the inner cavity of the locking hole. The engagement of the locking rod 355 with the fixing block 353 can keep the fixing block 353 and the fixing plate 352 in a stable connection state, thereby ensuring the stability of the splicing of the level 34 and the connecting piece 351.
[0038] Furthermore, the connecting assembly 35 also includes a winding shaft 356 and a connecting rope 357. The winding shaft 356 is rotatably mounted inside the mounting groove. A knob is fixedly connected to one end of the winding shaft 356. The end of the connecting rope 357 is fixedly connected to the connecting block 354 and the winding shaft 356 respectively. By rotating the knob, the winding shaft 356 can wind up the connecting rope 357, thereby causing the connecting rope 357 to pull the connecting block 354 and the locking lever 355, causing the locking lever 355 to separate from the fixed block 353. The connecting assembly 35 also includes a limiting block 359 and a limiting spring 358. The limiting block 359 is fixedly connected to the inside of the mounting groove. A cable routing hole matching the connecting rope 357 is opened on one side of the limiting block 359. The limiting spring 358 is slidably sleeved on the outside of the connecting rope 357. The limiting spring 358 is located between the limiting block 359 and the connecting block 354. The limiting spring 358 can give the connecting block 354 an elastic compressive force, thereby ensuring the stability of the locking rod 355 and the fixing block 353.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A calibration fixture for welding a spinning box pump base, comprising a spinning box body (1), wherein a welding sleeve (11) is fixedly connected inside the spinning box body (1), and a welding pump base (2) is fixedly connected to one end of the welding sleeve (11). Its features are, The welding sleeve (11) is internally provided with a verification component (3) for verifying the welding pump base (2), the verification component (3) including: Tooling guide rod (31) and calibration chassis (32), wherein the calibration chassis (32) is fixedly connected to one end of the tooling guide rod (31), and one side of the calibration chassis (32) is connected to the welding pump seat (2); Verification structure (33) is sleeved on the outside of tooling guide rod (31). Verification structure (33) is used in conjunction with welding sleeve (11) to verify the concentricity of welding pump seat (2) and welding sleeve (11). A level (34) and a connecting assembly (35) are provided. The level (34) is mounted on the outside of the tooling guide rod (31) via the connecting assembly (35). The level (34) is used to check the verticality of the welding pump base (2).
2. The calibration fixture for welding a spinning box pump base according to claim 1, characterized in that, The verification structure (33) includes: Verification disc (331), the verification disc (331) is located inside the welding sleeve (11); A connecting sleeve (332) is provided, one end of the outer wall of which is fixedly connected to the calibration plate (331), and the connecting sleeve (332) is slidably sleeved on the outside of the tooling guide rod (31).
3. The calibration fixture for welding a spinning box pump base according to claim 1, characterized in that, The connection component (35) includes: A connector (351) is slidably sleeved on the outside of the tooling guide rod (31); A fixing plate (352) is fixedly connected to the end of the connector (351); A fixing block (353) is fixedly connected to the side of the level (34), and the top of the fixing plate (352) is symmetrically provided with slots that match the fixing block (353).
4. The calibration fixture for welding a spinning box pump base according to claim 3, characterized in that, The connection component (35) further includes: The connecting block (354) has an installation groove at the bottom of the fixing plate (352), and the connecting block (354) is slidably disposed inside the installation groove; A locking rod (355) is fixedly connected at one end to a connecting block (354). A locking hole is provided on one side of the fixing block (353). The outer wall of the locking rod (355) is slidably engaged with the inner cavity of the locking hole.
5. The calibration fixture for welding a spinning box pump base according to claim 4, characterized in that, The connection component (35) further includes: A take-up shaft (356) is rotatably mounted inside a mounting groove, and a knob is fixedly connected to one end of the take-up shaft (356). A connecting rope (357) is provided, the ends of which are fixedly connected to a connecting block (354) and a winding shaft (356), respectively.
6. The calibration fixture for welding a spinning box pump base according to claim 5, characterized in that, The connection component (35) further includes: A limiting block (359) is fixedly connected to the inside of the mounting groove, and a cable routing hole matching the connecting rope (357) is provided on one side of the limiting block (359). A limiting spring (358) is slidably sleeved on the outside of the connecting rope (357), and the limiting spring (358) is located between the limiting block (359) and the connecting block (354).