Electrode copper strip positioning and punching mechanism of power socket

Abstract

The utility model relates to the technical field of power distributors, and discloses an electrode copper strip positioning and punching mechanism of a power socket, which comprises a punching component, the punching component is controlled by a microcomputer, a discharging component is mounted on one side of the punching component, an induction component is arranged on one side of the punching component, the punching component comprises a workbench, and a protective cover is mounted on the upper surface of the workbench. A control assembly is installed on one side of the protection cover, two sets of feeders are installed on the upper surface of the workbench, a punching machine is arranged above the other set of feeders, the output end of the punching machine is fixedly connected with a die, a servo positioning machine is arranged beside the cut-off machine, and a grabbing piece is arranged on one side of the servo positioning machine. A copper strip needing to be punched is placed on the feeding machine and conveyed to the position below the punching machine through the feeding machine to be punched, then cutting operation is conducted on the copper strip through the cut-off machine according to the arrangement distance and hole positions of power sockets, and the copper strip which is automatically punched facilitates follow-up machining operation.

Description

Technical Field

[0001] This utility model relates to the field of power distributor technology, and in particular to an electrode copper strip positioning punching mechanism for a power socket. Background Technology

[0002] PDU (Power Distribution Unit), also known as rack power distribution socket, is a product designed to provide power distribution for rack-mounted electrical equipment. It has a variety of series and specifications with different functions, installation methods and different socket combinations, and can provide suitable rack power distribution solutions for different power environments.

[0003] In the existing technology, the positioning and punching operation of copper strips that connect multiple power socket electrodes is mostly carried out manually. This results in low efficiency and requires workers to concentrate for a long time, which increases their fatigue and makes it impossible to guarantee the yield of copper strips. Utility Model Content

[0004] The purpose of this invention is to solve the problem that in the current process of positioning and punching copper strips, most operations are carried out manually, which leads to low efficiency, requires workers to concentrate for long periods of time, increases their fatigue, and makes it impossible to guarantee the yield of finished copper strips.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a punching mechanism for positioning copper strips of a power socket, comprising a punching assembly controlled by a microcomputer, a feeding assembly mounted on one side of the punching assembly, and a sensing assembly on one side of the punching assembly. The punching assembly includes a worktable, a protective cover mounted on the upper surface of the worktable, a control assembly mounted on one side of the protective cover, and a feeder mounted on the upper surface of the worktable. Two sets of feeders are provided, one set of which has a cutting machine mounted on one side, and the other set of feeders has a punching machine mounted above it. The punching machine is fixedly connected to the upper surface of the worktable, and a mold is fixedly connected to the output end of the punching machine. A servo positioning machine is located next to the cutting machine, and a gripper is located on one side of the servo positioning machine. The gripper is fixedly mounted on the upper surface of the worktable.

[0006] Preferably, the feeding assembly includes a placement frame, which is fixedly installed on one side of the workbench. An installation frame is installed on the upper surface of the placement frame. A reel is provided at the upper end of the installation frame. A copper strip wound into a disc shape is placed on the reel. A motor is installed at the lower end of the reel.

[0007] It is used to conveniently install the copper strip coil to be processed into the designated position, facilitating subsequent processing operations.

[0008] Preferably, the sensing component includes a sensing frame, which is installed on one side of the workbench. A sensing rod is rotatably mounted on one side of the sensing frame, and a sensing roller is installed at one end of the sensing rod.

[0009] It is used to monitor the speed of the copper strip in real time, so that the control assembly can issue corresponding commands to control its operation.

[0010] Preferably, the workbench is provided with heat dissipation holes;

[0011] This is to facilitate air circulation inside the workbench, thereby ensuring that the components inside the workbench can function properly.

[0012] Preferably, an alarm light is fixedly connected to the upper surface of the protective cover, and the control assembly is electrically connected to the alarm light;

[0013] This is used to send a signal to the alarm light through the control assembly when a problem occurs in the operation of the device, thereby notifying the operator to stop the loss in time.

[0014] Preferably, the feeder includes a feeding frame, which is fixedly connected to the upper surface of the workbench. A cylinder is installed on the upper end of the workbench. Two sets of cylinders are arranged symmetrically. A roller A is installed on one side of the cylinder body, and a roller B is installed below roller A. Roller B is installed inside the feeding frame. A guide roller is installed on one side of the feeding frame, and a material channel is provided between the two sets of feeding frames.

[0015] Used to facilitate the transport of copper strips that require drilling operations, and to ensure that the copper strips do not shift during transport.

[0016] Preferably, a limiting roller is fixedly connected to one side of the sensing frame, and two sets of limiting rollers are provided, with the sensing rod disposed between the two sets of limiting rollers;

[0017] Used to limit the range of motion of the sensor rod.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] This utility model proposes an electrode copper strip positioning and punching mechanism for a power socket. By setting up a microcomputer-controlled punching component, the copper strip to be punched is placed on a feeder and transported to the punching machine for punching. Because of the setting of a material channel, roller A and roller B, the copper strip can not only be guided but also corrected to ensure that it does not deform during the punching process. Afterwards, the copper strip is cut according to the spacing and hole positions of the power socket. The automatically punched copper strip is convenient for subsequent processing. Attached Figure Description

[0020] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a partial overall structural diagram of the punching assembly of this utility model;

[0022] Figure 3 This is a schematic diagram of the overall structure of the feeding assembly of this utility model;

[0023] Figure 4 This is a schematic diagram of the overall structure of the sensing component of this utility model;

[0024] Figure 5 This is a schematic diagram of the overall structure of the feeder of this utility model;

[0025] Legend:

[0026] 1. Punching assembly; 11. Workbench; 111. Heat dissipation hole; 12. Protective cover; 121. Alarm light; 13. Control assembly; 14. Feeder; 141. Feeding rack; 142. Cylinder; 143. Roller A; 144. Roller B; 145. Guide roller; 146. Material channel; 15. Punching machine; 16. Mold; 17. Cutting machine; 18. Servo positioning machine; 19. Gripper; 2. Unloading assembly; 21. Placement rack; 22. Mounting rack; 23. Reel; 231. Copper strip; 24. Motor; 3. Sensing assembly; 31. Sensing frame; 311. Limit roller; 32. Sensing rod; 33. Sensing roller. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0029] Reference Figure 1-5 This utility model provides an embodiment of a copper strip positioning punching mechanism for a power socket, including a punching assembly 1. The punching assembly 1 is controlled by a microcomputer, and a feeding assembly 2 is installed on one side of the punching assembly 1. A sensing assembly 3 is provided on one side of the punching assembly 1. The punching assembly 1 includes a workbench 11, and a protective cover 12 is installed on the upper surface of the workbench 11 to prevent the debris generated during the punching operation from splashing. This not only makes it inconvenient for subsequent cleaning operations, but the splashing debris may also injure the material handlers. Furthermore, doors are installed on both the front and back sides of the protective cover 12. A control assembly 13 is installed on one side of the protective cover 12. The control assembly 13 is electrically connected to an alarm light 121, a punching machine 15, a cutting machine 17, a servo positioning machine 18, a gripper 19, a motor 24, and a sensing roller 33, thereby enabling the entire device to perform the punching operation normally.

[0030] A feeder 14 is installed on the upper surface of the workbench 11. There are two sets of feeders 14. One set of feeders 14 has a cutter 17 installed on one side. The cutter 17 is pneumatically operated to cut the copper strip 231. The other set of feeders 14 has a punching machine 15 installed above it. The size of the punching hole is determined according to the diameter of the rivet. After completing multiple punching operations on the copper strip 231, it automatically cuts the material according to the length of the power strip. A collection frame is also installed below the punching machine 15 to collect the copper pieces generated during punching. The punching machine 15 is fixedly connected to the upper surface of the workbench 11. The output end of the punching machine 15 is fixedly connected to a mold 16 to control the size of the punching hole in the copper strip 231. A servo positioning machine 18 is installed next to the cutter 17 to detect the length of the copper strip 231 movement and whether it is in the set position, so as to facilitate subsequent processing operations. A gripper 19 is installed on one side of the servo positioning machine 18 and is fixedly installed on the upper surface of the workbench 11.

[0031] The feeding assembly 2 includes a placement frame 21, which is fixedly installed on one side of the workbench 11. An installation frame 22 is installed on the upper surface of the placement frame 21. A reel 23 is provided at the upper end of the installation frame 22. A copper strip 231 wound into a disc shape is placed on the reel. A motor 24 is installed at the lower end of the reel 23, which facilitates the operator to wind and install the copper strip 231 to be processed onto the reel 23. One end of the copper strip 231 is fed into the feed port of the sensing component and is facilitated by the motor 24 for subsequent conveying operations.

[0032] The sensing component 3 includes a sensing frame 31, which is installed on one side of the workbench 11. A sensing rod 32 is rotatably mounted on one side of the sensing frame 31. A sensing roller 33 is installed at one end of the sensing rod 32. While pressing down on the copper strip 231 to give it tension, the signal collected by the sensing roller 33 is transmitted to the control assembly 13. The control assembly 13 then transmits the signal to the feeder 14 and the motor 24, thereby controlling the conveying speed of the copper strip 231.

[0033] The workbench 11 is provided with heat dissipation holes 111 to facilitate air circulation inside the workbench 11, allowing the electrical components installed inside the workbench 11 to operate normally. An alarm light 121 is fixedly connected to the upper surface of the protective cover 12, and the control assembly 13 is electrically connected to the alarm light 121. The feeder 14 includes a feed rack 141, which is fixedly connected to the upper surface of the workbench 11. A cylinder 142 is installed at the upper end of the workbench 11, driving roller A143 to move up and down, thereby adjusting the distance between roller A143 and roller B144, thus achieving the straightening operation of copper strips 231 of different specifications. The cylinder 142 is provided with two... The two sets of feeding frames are symmetrically arranged. A roller A143 is installed on one side of the cylinder body of the cylinder 142, and a roller B144 is installed below the roller A143. The roller B144 is installed inside the feeding frame 141. A guide roller 145 is installed on one side of the feeding frame 141 to guide the copper strip 231 while straightening it. A material channel 146 is provided between the two sets of feeding frames 141 to provide support for the copper strip 231, thereby preventing the copper strip 231 from deforming during the conveying process. A limit roller 311 is fixedly connected to one side of the sensing frame 31. Two sets of limit rollers 311 are provided. The sensing rod 32 is located between the two sets of limit rollers 311 to limit the movement range of the sensing rod 32.

[0034] Working principle: First, the copper strip 231 to be processed is installed on the reel 23. Then, the copper strip 231 is manually pulled out from the reel 23 and placed below the induction roller 33. Finally, the copper strip 231 is placed on the feeder 14, so that the movement speed of the copper strip 231 can be easily obtained through the induction roller 33. This allows the control assembly 13 to send signals to the feeder 14 and the motor 24, thereby informing the feeder 14 and the motor 24 of the conveying speed of the copper strip 231. The cylinder 142 then raises the roller A143, causing rollers A143 and B144 to clamp the copper strip 231, preventing it from slipping. Deformation will occur, and roller A143 is an electric roller. Then, the copper strip 231 is conveyed to the bottom of the punching machine 15 and punched with the mold 16. Then, the cutting machine 17 cuts the copper strip 231 according to the set value. Then, the servo positioning machine 18 detects the position of the copper strip 231 in real time and transmits the signal to the control assembly 13. The control assembly 13 transmits the signal to the gripper 19. While the servo gripper 192 inserts the rivet into the punched hole, it applies a downward force to the rivet to cause a slight deformation, thereby ensuring that the rivet will not fall off the copper strip 231.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A copper strip positioning punching mechanism for a power socket, comprising a punching assembly (1), the punching assembly (1) being controlled by a microcomputer, a feeding assembly (2) being mounted on one side of the punching assembly (1), and a sensing assembly (3) being provided on one side of the punching assembly (1), characterized in that: The punching assembly (1) includes a workbench (11), a protective cover (12) is installed on the upper surface of the workbench (11), a control assembly (13) is installed on one side of the protective cover (12), a feeder (14) is installed on the upper surface of the workbench (11), and there are two sets of feeders (14). One set of feeders (14) has a cutter (17) installed on one side, and a punch (15) is installed above the other set of feeders (14). The punch (15) is fixedly connected to the upper surface of the workbench (11), and a mold (16) is fixedly connected to the output end of the punch (15). A servo positioning machine (18) is installed next to the cutter (17), and a gripper (19) is installed on one side of the servo positioning machine (18). The gripper (19) is fixedly installed on the upper surface of the workbench (11).

2. The electrode copper strip positioning punching mechanism for a power socket according to claim 1, characterized in that: The feeding assembly (2) includes a placement frame (21), which is fixedly installed on one side of the workbench (11). A mounting frame (22) is installed on the upper surface of the placement frame (21). A reel (23) is provided at the upper end of the mounting frame (22). A copper strip (231) wound into a disc shape is placed on the reel. A motor (24) is installed at the lower end of the reel (23).

3. The electrode copper strip positioning and punching mechanism for a power socket according to claim 1, characterized in that: The sensing component (3) includes a sensing frame (31), which is installed on one side of the workbench (11). A sensing rod (32) is rotatably installed on one side of the sensing frame (31), and a sensing roller (33) is installed at one end of the sensing rod (32).

4. The electrode copper strip positioning and punching mechanism for a power socket according to claim 1, characterized in that: The workbench (11) is provided with heat dissipation holes (111).

5. The electrode copper strip positioning punching mechanism for a power socket according to claim 1, characterized in that: An alarm light (121) is fixedly connected to the upper surface of the protective cover (12), and the control assembly (13) is electrically connected to the alarm light (121).

6. The electrode copper strip positioning punching mechanism for a power socket according to claim 1, characterized in that: The feeder (14) includes a feeder frame (141), which is fixedly connected to the upper surface of the workbench (11). A cylinder (142) is installed on the upper end of the workbench (11). There are two sets of cylinders (142) arranged symmetrically. A roller A (143) is installed on one side of the cylinder body of the cylinder (142). A roller B (144) is installed below the roller A (143). The roller B (144) is installed inside the feeder frame (141). A guide roller (145) is installed on one side of the feeder frame (141). A material channel (146) is provided between the two sets of feeders (141).

7. The electrode copper strip positioning and punching mechanism for a power socket according to claim 3, characterized in that: The sensing frame (31) is fixedly connected to a limiting roller (311) on one side. There are two sets of limiting rollers (311), and the sensing rod (32) is located between the two sets of limiting rollers (311).

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