Hole opening device for end socket machining

Abstract

The tapping device comprises a workbench, supporting legs are arranged at the four corners of the lower end face of the workbench, a controller is arranged on the front side of the lower end face of the workbench, a drilling mechanism is arranged on the workbench in a sliding mode, and first limiting plates are arranged on the front side and the rear side of the upper end face of the workbench in a sliding mode. Adjusting grooves are formed in the left side and the right side of the upper end face of the workbench correspondingly, adjusting bases are slidably arranged in the two adjusting grooves correspondingly, second limiting plates are arranged on the upper end faces of the two adjusting bases correspondingly, guide rods are symmetrically arranged in the two adjusting grooves correspondingly, and guide holes corresponding to the multiple guide rods are formed in the two adjusting bases correspondingly. Two suction pipes are symmetrically arranged on the upper end face of the workbench in a penetrating mode, suction cups are arranged on the upper end faces of the two suction pipes, air suction mechanisms corresponding to the two suction pipes are arranged on the lower end face of the workbench, through the design of an adjusting base, end sockets of different sizes can be conveniently installed and limited, and practicability is improved.

Description

Technical Field

[0001] This utility model relates to the field of end cap processing technology, and more specifically, it relates to an opening device for end cap processing. Background Technology

[0002] Pressure vessels are closed systems that hold gases or liquids and withstand a certain pressure. They are widely used in petrochemical, energy, scientific research, and military industries. Pressure vessels generally consist of a shell, heads, flanges, and nozzles. The head is a major pressure-bearing component. Based on their geometric shape, heads can be classified as spherical, elliptical, dished, and crown-shaped, among others. Head processing requires a drilling device for opening holes. Existing drilling devices have limited adjustment ranges for the limiting mechanisms used when processing different head models, hindering their practicality. Furthermore, the simple clamping and limiting installation method of these devices results in poor installation stability, lacking suitable reinforced limiting mechanisms. Additionally, the drilling operation typically involves a robotic arm moving the drill bit to a suitable position, but the fixed position of the robotic arm limits drilling position adjustment, further compromising practicality. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the problems existing in the prior art, this utility model provides an opening device for end cap processing, thereby solving the technical problem mentioned in the background art where the adjustment range of the processing limit mechanism is limited and its practicality needs to be improved when processing end caps of different models.

[0005] (2) Technical solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a hole-opening device for end cap processing, comprising a worktable, with legs provided at the four corners of the lower end face of the worktable, a controller provided on the front side of the lower end face of the worktable, a drilling mechanism slidably provided on the worktable, first limiting plates slidably provided on the front and rear sides of the upper end face of the worktable, adjustment grooves provided on the left and right sides of the upper end face of the worktable, adjustment seats slidably provided inside the two adjustment grooves, second limiting plates provided on the upper end faces of the two adjustment seats, guide rods symmetrically provided inside the two adjustment grooves, guide holes provided on the two adjustment seats corresponding to the multiple guide rods, a suction tube penetrating the upper end face of the worktable, two suction tubes symmetrically arranged, a suction cup provided on the upper end face of the two suction tubes, and a suction mechanism provided on the lower end face of the worktable corresponding to the two suction tubes.

[0007] The present invention is further configured such that the drilling mechanism includes a bracket and a robotic arm, the bracket is slidably mounted on the worktable, the rear end face of the worktable is provided with a groove corresponding to the bracket, the robotic arm is slidably mounted on the bracket, and the top end of the robotic arm is provided with a sliding seat corresponding to the bracket to facilitate the adjustment of the drilling position.

[0008] The present invention is further configured such that a first locking hole is provided at the bottom end of the workbench corresponding to the groove, and a second locking hole is provided on the bracket corresponding to the first locking hole. Multiple second locking holes are provided at intervals. The first locking hole and the second locking hole are connected by bolts, and the bracket is locked after adjustment.

[0009] The present invention is further configured such that the upper end of the slide is symmetrically provided with first connecting holes, and the bracket is provided with second connecting holes corresponding to the two first connecting holes. Multiple sets of second connecting holes are provided at intervals. The first connecting holes and the second connecting holes are connected by bolts and locked after the robotic arm is adjusted.

[0010] The present invention is further configured such that a sliding groove is formed on the upper surface of the worktable corresponding to the two first limiting plates, and an adjusting rod is rotatably provided on the worktable corresponding to the sliding groove. The adjusting rod is threadedly connected to the first limiting plate, and an adjusting motor is connected to the front end of the adjusting rod. The adjusting motor is electrically connected to the controller to facilitate the adjustment of the position of the first limiting plate.

[0011] The present invention is further configured such that a first limiting hole is provided at the front end of each of the two adjusting seats, and a second limiting hole is provided on each of the two guide rods on the front side. Multiple second limiting holes are provided at intervals. The first limiting holes and the second limiting holes are connected by bolts to lock the adjusting seats.

[0012] The present invention is further configured such that the suction mechanism includes a vacuum pump, a conduit, and a hose. The vacuum pump is installed at the bottom of the workbench, the conduit is installed on the vacuum pump, and two hoses are provided. Both hoses are connected between the conduit and the suction tube. The vacuum pump and the controller are electrically connected to drive the adsorption.

[0013] The present invention is further configured such that a support plate is connected between the two straws, and an electric push rod is connected between the support plate and the worktable. The electric push rod is electrically connected to the controller to drive the lifting and lowering adjustment of the straws.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, the present invention provides an opening device for end cap processing, which has the following beneficial effects:

[0016] 1. Through the design of the adjusting seat, the adjusting seat slides relative to the adjusting groove for adjustment. The guide rod and guide hole cooperate to guide. The first limit hole and the second limit hole are locked together by bolts, which facilitates locking after adjusting the position of the adjusting seat, facilitates the adjustment of the position of the second limit plate, facilitates the installation and limiting of end caps of different sizes, and improves practicality.

[0017] 2. Through the design of the drilling mechanism, the support of the drilling mechanism slides and adjusts relative to the groove, and the slide drives the mechanical arm to slide and adjust relative to the support. The first locking hole and the second locking hole are locked together by bolts, and the first connecting hole and the second connecting hole are locked together by bolts, which facilitates the adjustment of the drilling position, increases the adjustment range, and improves practicality.

[0018] 3. Through the design of the adsorption mechanism and suction cup, the electric push rod extends and retracts, driving the suction tube to rise and fall relative to the worktable. The vacuum pump of the adsorption mechanism, through the guide tube, hose, suction tube and suction cup, stably adsorbs the end cap after the limit installation, improving the installation stability. Attached Figure Description

[0019] Figure 1 A schematic diagram of the preferred overall structure of a hole-opening device for head processing;

[0020] Figure 2 A schematic diagram of the overall structure of a preferred opening device for end cap processing, without the installation of a bracket and adjusting seat;

[0021] Figure 3 A schematic diagram of the preferred structure of the adjusting seat and the second limiting plate for a hole-opening device used in head processing;

[0022] Figure 4 A schematic diagram of a preferred support structure for an opening device used in head processing;

[0023] Figure 5 A schematic diagram of a preferred mechanical arm and slide body assembly structure for a hole-opening device used in head processing.

[0024] In the diagram: 1. Workbench; 2. Support leg; 3. Controller; 4. First limiting plate; 5. Adjustment groove; 6. Adjustment seat; 7. Second limiting plate; 8. Guide rod; 9. Guide hole; 10. Suction tube; 11. Suction cup; 12. Bracket; 13. Robotic arm; 14. Groove; 15. Slide seat; 16. First locking hole; 17. Second locking hole; 18. First connecting hole; 19. Second connecting hole; 20. Slide groove; 21. Adjustment rod; 22. Adjustment motor; 23. First limiting hole; 24. Second limiting hole; 25. Vacuum pump; 26. Conduit; 27. Hose; 28. Support plate; 29. ​​Electric push rod. Detailed Implementation

[0025] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0026] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0027] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0028] See also Figures 1-3 A hole-opening device for end cap processing includes a worktable 1, with support legs 2 at each of the four corners of the lower end face of the worktable 1, a controller 3 on the front side of the lower end face of the worktable 1, a drilling mechanism slidingly mounted on the worktable 1, first limiting plates 4 slidingly mounted on both the front and rear sides of the upper end face of the worktable 1, adjustment grooves 5 on both the left and right sides of the upper end face of the worktable 1, adjustment seats 6 slidingly mounted inside each of the two adjustment grooves 5, second limiting plates 7 on the upper end face of each of the two adjustment seats 6, guide rods 8 symmetrically mounted inside each of the two adjustment grooves 5, guide holes 9 corresponding to multiple guide rods 8 on each of the two adjustment seats 6, a suction tube 10 penetrating through the upper end face of the worktable 1, two suction tubes 10 symmetrically arranged, a suction cup 11 on the upper end face of each of the two suction tubes 10, and a suction mechanism corresponding to the two suction tubes 10 mounted on the lower end face of the worktable 1.

[0029] In this embodiment, when the smaller end cap is installed and limited, the first limiting plate 4 slides relative to it to limit the installation of the smaller end cap, the adjusting seat 6 slides relative to the adjusting groove 5 for adjustment, the guide rod 8 and the guide hole 9 cooperate to guide, and the adjusting seat 6 drives the second limiting plate 7 to adjust to a suitable position to limit the installation of the larger end cap.

[0030] More specifically, the drilling mechanism is adjusted relative to the worktable 1 to adjust the position of the opening, which facilitates the opening operation of larger end caps. The suction mechanism, through the cooperation of the suction pipe 10 and the suction cup 11, achieves stable adsorption for the installation of the end caps.

[0031] See also Figure 1 , Figure 2 , Figure 4 and Figure 5As one embodiment of the drilling mechanism: the drilling mechanism includes a support 12 and a robotic arm 13. The support 12 is slidably mounted on the worktable 1. The rear end face of the worktable 1 has a groove 14 corresponding to the support 12. The robotic arm 13 is slidably mounted on the support 12. The top end of the robotic arm 13 has a slide 15 corresponding to the support 12. The bottom end of the worktable 1 has a first locking hole 16 corresponding to the groove 14. The support 12 has a second locking hole 17 corresponding to the first locking hole 16. Multiple second locking holes 17 are spaced apart. The first locking hole 16 and the second locking hole 17 are connected by bolts. The upper end of the slide 15 has symmetrical first connecting holes 18. The support 12 has a second connecting hole 19 corresponding to each of the two first connecting holes 18. Multiple sets of second connecting holes 19 are spaced apart. The first connecting holes 18 and the second connecting holes 19 are connected by bolts.

[0032] Specifically, the bracket 12 slides and adjusts relative to the groove 14 of the worktable 1. When it slides to a suitable position, the first locking hole 16 and the suitable second locking hole 17 are aligned, and the bolt is passed through and tightened. The slide block 15 drives the robotic arm 13 to slide relative to the bracket 12. After the robotic arm 13 is adjusted to a suitable position, the first connecting hole 18 and the suitable second connecting hole 19 are aligned, and the bolt is passed through and tightened.

[0033] See also Figure 1 As one embodiment of the first limiting plate 4: the upper surface of the workbench 1 is provided with a sliding groove 20 corresponding to the two first limiting plates 4, and an adjusting rod 21 is rotatably provided on the workbench 1 corresponding to the sliding groove 20. The adjusting rod 21 is threadedly connected to the first limiting plate 4, and an adjusting motor 22 is connected to the front end of the adjusting rod 21. The adjusting motor 22 is electrically connected to the controller 3.

[0034] Specifically, the controller 3 starts the adjusting motor 22, which drives the adjusting rod 21 to rotate. The adjusting rod 21 and the first limiting plate 4 are threaded together. The internal threads of the two first limiting plates 4 are set in opposite directions, and the first limiting plates 4 slide relative to the slide groove 20 for adjustment.

[0035] See also Figure 1 and Figure 3 As one embodiment of the adjusting seat 6: a first limiting hole 23 is provided at the front end of each of the two adjusting seats 6, and a second limiting hole 24 is provided on each of the two guide rods 8 on the front side. Multiple second limiting holes 24 are provided at intervals, and the first limiting holes 23 and the second limiting holes 24 are connected by bolts.

[0036] Specifically, after the adjusting seat 6 is slid to the appropriate position, the first limiting hole 23 and the second limiting hole 24 are aligned, and the bolt is passed through and tightened to fix it.

[0037] See also Figure 1 and Figure 2As one embodiment of the suction mechanism: the suction mechanism includes a vacuum pump 25, a conduit 26 and a hose 27. The vacuum pump 25 is installed at the bottom of the workbench 1, the conduit 26 is installed on the vacuum pump 25, and there are two hoses 27. Both hoses 27 are connected between the conduit 26 and the suction tube 10. The vacuum pump 25 is electrically connected to the controller 3. A support plate 28 is connected between the two suction tubes 10. An electric push rod 29 is connected between the support plate 28 and the workbench 1. The electric push rod 29 is electrically connected to the controller 3.

[0038] Specifically, the controller 3 starts the vacuum pump 25. The vacuum pump 25 adsorbs the end cap through the conduit 26, hose 27, suction tube 10 and suction cup 11. Before adsorption, the electric push rod 29 is started. The electric push rod 29 extends and retracts, driving the support plate 28 to rise and fall, thereby adjusting the suction tube 10 up and down and adjusting the position of the suction cup 11.

[0039] In summary, the overall equipment is in use:

[0040] When in the pre-limit adjustment state, if a smaller end cap needs to be installed, the controller 3 is operated to start the adjustment motor 22. The adjustment motor 22 drives the adjustment rod 21 to rotate. The adjustment rod 21 and the first limit plate 4 are threaded together. The first limit plate 4 slides relative to the slide groove 20 to achieve the limit installation of the end cap. When a larger end cap needs to be installed, the adjustment seat 6 slides relative to the adjustment groove 5 to adjust to the appropriate position. The bolt passes through the first limit hole 23 and the second limit hole 24 and is tightened to fix it. The second limit plate 7 limits the installation. The first limit plate 4 slides to the innermost position to avoid installation conflicts.

[0041] When the enhanced adsorption state is activated, the controller 3 starts the electric push rod 29. The electric push rod 29 extends and retracts, driving the support plate 28 to rise and fall. The support plate 28 drives the suction tube 10 and suction cup 11 to rise and fall. When adjusted to a suitable height, the vacuum pump 25 starts. Through the guide tube 26, hose 27, suction tube 10 and suction cup 11, enhanced adsorption is achieved for the installation.

[0042] When in the drilling state, the drilling mechanism is adjusted according to the drilling position requirements. The bracket 12 slides relative to the groove 14 and is adjusted to a suitable position. The bolt passes through the first locking hole 16 and the second locking hole 17 and is tightened and fixed. The slide 15 drives the robotic arm 13 to slide to a suitable position. The bolt passes through the first connecting hole 18 and the second connecting hole 19 and is tightened and fixed. After the position of the robotic arm 13 is adjusted, the robotic arm 13 drives the head end drill bit to rotate and drill at the suitable position.

[0043] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A hole-opening device for end cap processing, comprising a worktable (1), wherein each of the four corners of the lower end face of the worktable (1) is provided with a support leg (2), and a controller (3) is provided on the front side of the lower end face of the worktable (1), characterized in that: The workbench (1) is slidably provided with a drilling mechanism. The upper end face of the workbench (1) is slidably provided with a first limiting plate (4) on both the front and rear sides. The upper end face of the workbench (1) is provided with an adjustment groove (5) on both the left and right sides. The two adjustment grooves (5) are slidably provided with an adjustment seat (6). The upper end face of the two adjustment seats (6) is provided with a second limiting plate (7). The two adjustment grooves (5) are symmetrically provided with guide rods (8). The two adjustment seats (6) are provided with guide holes (9) corresponding to multiple guide rods (8). The upper end face of the workbench (1) is provided with a suction tube (10). There are two suction tubes (10) symmetrically arranged. The upper end face of the two suction tubes (10) is provided with a suction cup (11). The lower end face of the workbench (1) is provided with a suction mechanism corresponding to the two suction tubes (10).

2. The opening device for end cap processing according to claim 1, characterized in that: The drilling mechanism includes a bracket (12) and a robotic arm (13). The bracket (12) is slidably mounted on the worktable (1). The rear end face of the worktable (1) is provided with a groove (14) corresponding to the bracket (12). The robotic arm (13) is slidably mounted on the bracket (12). The top end of the robotic arm (13) is provided with a slide (15) corresponding to the bracket (12).

3. The opening device for head processing according to claim 2, characterized in that: The bottom end of the workbench (1) is provided with a first locking hole (16) corresponding to the groove (14), and the bracket (12) is provided with a second locking hole (17) corresponding to the first locking hole (16). Multiple second locking holes (17) are provided at intervals, and the first locking hole (16) and the second locking hole (17) are connected by bolts.

4. The opening device for end cap processing according to claim 2, characterized in that: The upper end of the slide (15) is symmetrically provided with first connecting holes (18), and the bracket (12) is provided with second connecting holes (19) corresponding to the two first connecting holes (18). Multiple sets of second connecting holes (19) are provided at intervals. The first connecting holes (18) and the second connecting holes (19) are connected by bolts.

5. The opening device for head processing according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with a sliding groove (20) corresponding to the two first limiting plates (4). An adjusting rod (21) is rotatably provided on the workbench (1) corresponding to the sliding groove (20). The adjusting rod (21) is threadedly connected to the first limiting plate (4). An adjusting motor (22) is connected to the front end of the adjusting rod (21). The adjusting motor (22) is electrically connected to the controller (3).

6. The opening device for end cap processing according to claim 1, characterized in that: The two adjusting seats (6) are provided with a first limiting hole (23) at their front ends, and the two guide rods (8) on the front side are provided with a second limiting hole (24). Multiple second limiting holes (24) are provided at intervals. The first limiting hole (23) and the second limiting hole (24) are connected by bolts.

7. The opening device for head processing according to claim 1, characterized in that: The suction mechanism includes a vacuum pump (25), a conduit (26) and a hose (27). The vacuum pump (25) is installed at the bottom of the workbench (1). The conduit (26) is installed on the vacuum pump (25). There are two hoses (27). Both hoses (27) are connected between the conduit (26) and the suction tube (10). The vacuum pump (25) and the controller (3) are electrically connected.

8. The opening device for head processing according to claim 7, characterized in that: A support plate (28) is provided between the two straws (10), and an electric push rod (29) is provided between the support plate (28) and the worktable (1). The electric push rod (29) is electrically connected to the controller (3).

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