Workpiece machining dust falling device

Abstract

The utility model belongs to the technical field of milling cutter machining, and particularly relates to a workpiece machining dust falling device which comprises a conveying pipe, five spraying heads are installed on the bottom side of the conveying pipe at equal intervals, a connecting pipe is installed on the top side of the tail end of the conveying pipe, a water adding barrel is connected to the top end of the connecting pipe, and a water inlet pipe is connected to one side of the bottom end of the water adding barrel. A piston plate is slidably mounted in the water adding barrel, an acting rod is mounted at the acting end of the air cylinder, and one end of the connecting plate is mounted on the top side of the acting rod. The air cylinder is started, the acting end of the air cylinder drives the connecting plate to move up and down, the connecting rod drives the piston plate to slide up and down in the water adding barrel, when the piston plate moves upwards, the water inlet pipe valve is opened, the connecting pipe valve is closed, when the piston plate moves downwards, the water inlet pipe valve is closed, the connecting pipe valve is opened, and water is pressed into the connecting pipe and enters the conveying pipe. And finally, the water is sprayed out from the five spraying heads, water is supplied to the conveying pipe and the spraying heads intermittently, and the sprayed water makes contact with dust generated in the machining process, so that the dust is settled.

Description

Technical Field

[0001] This utility model relates to the field of milling cutter processing technology, specifically a dust reduction device for workpiece processing. Background Technology

[0002] During the drilling process of a circular milling cutter, the material of the workpiece is stripped from the cutter body. These stripped material particles are of different sizes, and the small particles will disperse into the air as dust. Therefore, a dust suppression device is needed to improve the processing environment.

[0003] A Chinese patent with authorization announcement number CN220971623U discloses a dust removal mechanism for a milling machine, including a dust removal box with a control box containing a built-in dust collection power device on the outer wall of the dust removal box; a second dust removal device, which is laid above and around the base of the milling machine; and a second dust removal device connected to the dust collection power device in the control box via a connecting pipe. This utility model, by setting up a dust removal mechanism with a first dust removal device and a second dust removal device, can quickly adjust the position of the dust removal device according to the height and position of the milling machine during processing, and can quickly blow off and clean up the debris generated during milling, thereby improving the dust removal effect.

[0004] However, the above-mentioned device still has some problems. In practical applications, the drill bit will splash in all directions when it rotates at high speed. If there is no water spray to suppress dust, the dust will spread with the air flow in the workshop and pollute a wider working environment. Therefore, a dust suppression device for workpiece processing is proposed to address the above problems. Summary of the Invention

[0005] In order to overcome the shortcomings of the existing technology and solve the problems mentioned in the background technology, this utility model proposes a dust reduction device for workpiece processing.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The dust reduction device for workpiece processing of this utility model includes a workbench, a fixed frame installed at one end of the top side of the workbench, a conveying pipe assembled on the top side of the fixed frame, five spray heads equidistantly installed on the bottom side of the conveying pipe, a connecting pipe installed on the top side of the end of the conveying pipe, a water filling cylinder connected to the top of the connecting pipe, a water inlet pipe connected to one side of the bottom of the water filling cylinder, valves installed inside the water inlet pipe and the piston plate slidably installed inside the water filling cylinder above the water inlet pipe, a connecting rod installed on the top side of the piston plate, a connecting plate installed on the top of the connecting rod, a cylinder installed on the top side of the fixed frame, an actuating rod installed on the working end of the cylinder, and one end of the connecting plate installed on the top side of the actuating rod, realizing intermittent water supply to the conveying pipe and spray heads, effectively reducing dust generated during processing and maintaining a clean working environment.

[0007] Preferably, a servo motor is installed on the top side of the fixed frame, and a threaded rod is installed on the output end of the servo motor. A sliding groove is opened on the inner side of the fixed frame, and a sliding block is slidably installed inside the sliding groove. A threaded hole is opened inside the sliding block, and one end of the threaded rod passes through the threaded hole and is rotatably installed inside the bottom side of the fixed frame, so as to realize the precise adjustment of the vertical position of the milling cutter and facilitate different processing needs.

[0008] Preferably, a mounting cavity is installed on one side of the sliding block, a drive motor is installed on the inner wall of the mounting cavity, a turntable is installed on the working end of the drive motor, two arc-shaped grooves are equally spaced inside the turntable, and a sliding rod is slidably installed inside each arc-shaped groove. A moving block is fixedly connected to one end of each sliding rod. Two rectangular grooves are equally spaced inside one side of the mounting cavity, and the moving block is slidably installed inside the rectangular groove. A fixing clamp is fixedly connected to one side of each moving block, which is fixed according to the size of the milling cutter to ensure the stability and safety of the milling cutter during the machining process.

[0009] Preferably, a side plate is fixedly connected to the top side of the fixed frame, a support column is installed on the top side of the fixed frame, a stepper motor is installed at the top of the support column, a gear is installed at the output end of the stepper motor, two slide rails are symmetrically arranged around the central axis inside the side plate, a slider is slidably installed inside the slide rail, a rack is fixedly connected to one side of each slider, the rack meshes with the top and bottom sides of the gear respectively, a protective door is fixedly connected to the other side of each slider, two slide tracks are opened on the top side of the worktable, a movable block is fixedly connected to the bottom side of the protective door, the movable block is slidably installed inside the slide track, and the protective door is driven to open and close by a gear and rack mechanism, effectively preventing the splashing of waste chips during processing.

[0010] Preferably, a water collection cavity is provided inside the workbench below the fixed frame, and several through holes are provided at equal intervals inside the fixed frame. The through holes are connected to the water collection cavity to ensure that the water flowing out during the processing can be collected and treated in a centralized manner to avoid environmental pollution.

[0011] Preferably, a support plate is installed at the other end of the top side of the workbench, a hydraulic cylinder is installed on one side of the support plate, a mounting frame is installed at the working end of the hydraulic cylinder, a drilling motor is installed in the mounting frame, and a drill bit is installed at the output end of the drilling motor, enabling the milling cutter to perform precise drilling operations.

[0012] The utility model is beneficial in that:

[0013] 1. The cylinder of this utility model starts, and its working end drives the connecting plate to move up and down through the working rod, so that the connecting rod drives the piston plate to slide up and down in the water filling cylinder. When the piston plate moves upward, the valve in the water inlet pipe opens and the valve in the connecting pipe closes. When the piston plate moves downward, the valve in the water inlet pipe closes and the valve in the connecting pipe opens. Water is forced into the connecting pipe and enters the delivery pipe, and finally sprayed out from five spray heads, realizing intermittent water supply to the delivery pipe and spray heads. The sprayed water comes into contact with the dust generated during the processing, causing the dust to settle.

[0014] 2. When the stepper motor of this utility model starts, its output end drives the gear to rotate. Since the rack meshes with the top and bottom sides of the gear respectively, the rotation of the gear will cause the two racks to make linear motion in opposite or opposite directions, thereby driving the protective door to slide in the slide rail through the movable block, realizing the opening and closing action of the protective door, effectively preventing the splashing of waste chips during the processing. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the intermediate axis side view of the present invention;

[0017] Figure 2 Schematic diagram of the main structure of the dust reduction device for workpiece processing;

[0018] Figure 3 Schematic diagram of an intermittent water spray dust suppression structure in a dust suppression device for workpiece processing;

[0019] Figure 4 This is a schematic diagram of the workpiece clamping assembly structure;

[0020] Figure 5 A partial cross-sectional view of the dust suppression device for workpiece processing.

[0021] In the diagram: 1. Workbench; 2. Fixed frame; 3. Delivery pipe; 4. Spray head; 5. Connecting pipe; 6. Water filling cylinder; 7. Water inlet pipe; 8. Valve; 9. Piston plate; 10. Connecting rod; 11. Connecting plate; 12. Cylinder; 13. Actuating rod; 14. Servo motor; 15. Threaded rod; 16. Slide groove; 17. Sliding block; 18. Mounting cavity; 19. Drive motor; 20. Turntable; 21. Arc groove; 2 2. Slide rod; 23. Moving block; 24. Rectangular groove; 25. Fixed clamping plate; 26. Side plate; 27. Support column; 28. Stepper motor; 29. ​​Gear; 30. Slide rail; 31. Slider; 32. Rack; 33. Protective door; 34. Slide track; 35. Movable block; 36. Water collection chamber; 37. Through hole; 38. Support plate; 39. Hydraulic cylinder; 40. Mounting frame; 41. Drilling motor; 42. Drill bit. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] Please see Figure 1 , 2 As shown in Figures 3 and 5, a dust suppression device for workpiece processing includes a workbench 1. A fixed frame 2 is installed at one end of the top side of the workbench 1. A conveying pipe 3 is assembled on the top side of the fixed frame 2. Five spray nozzles 4 are equidistantly installed on the bottom side of the conveying pipe 3. A connecting pipe 5 is installed on the top side of the end of the conveying pipe 3. A water filling cylinder 6 is connected to the top of the connecting pipe 5. A water inlet pipe 7 is connected to one side of the bottom end of the water filling cylinder 6. Valves 8 are installed inside both the water inlet pipe 7 and the connecting pipe 5. A piston plate 9 is slidably installed inside the water filling cylinder 6 above the water inlet pipe 7. A connecting rod 10 is installed on the top side of the piston plate 9. A connecting plate 11 is installed on the top of the connecting rod 10. A cylinder 12 is installed on the top side of the fixed frame 2. An actuating rod 13 is installed on the working end of the cylinder 12. One end of the connecting plate 11 is installed on the top side of the actuating rod 13.

[0024] A side plate 26 is fixedly connected to the top side of the fixed frame 2. A support column 27 is installed on the top side of the fixed frame 2. A stepper motor 28 is installed at the top of the support column 27. A gear 29 is installed at the output end of the stepper motor 28. Two slide rails 30 are symmetrically arranged inside the side plate 26 along the central axis. A slider 31 is slidably installed inside the slide rail 30. A rack 32 is fixedly connected to one side of each slider 31. The rack 32 meshes with the top and bottom sides of the gear 29, respectively. A protective door 33 is fixedly connected to the other side of each slider 31. Two slide tracks 34 are opened on the top side of the workbench 1. A movable block 35 is fixedly connected to the bottom side of the protective door 33. The movable block 35 is slidably installed inside the slide track 34.

[0025] The workbench 1 has a water collection cavity 36 located below the fixed frame 2. The fixed frame 2 has several through holes 37 equidistantly arranged inside, and the through holes 37 are connected to the water collection cavity 36. During operation, in practical applications, the drill bit 42 will splash in all directions under high-speed rotation. If there is no water spray to suppress dust, the dust will spread with the air flow in the workshop, polluting a wider working environment. After the milling cutter is fixed, the stepper motor 28 starts, and its output end drives the gear 29 to rotate. Since the rack 32 meshes with the top and bottom sides of the gear 29 respectively, the rotation of the gear 29 will cause the two racks 32 to make linear movements in opposite or opposite directions, thereby driving the protective door 33 to slide in the slide rail 34 through the movable block 35, realizing the opening and closing action of the protective door 33. When the protective door 33 is closed, a rectangular hole is reserved between the two, which facilitates the installation frame 40 to enter the interior of the fixed frame 2, effectively preventing the splashing of waste chips during processing.

[0026] During drilling, cylinder 12 is activated, and its working end drives connecting plate 11 to move up and down via actuating rod 13. This causes connecting rod 10 to drive piston plate 9 to slide up and down inside water filling cylinder 6. When piston plate 9 moves upward, the lower space inside water filling cylinder 6 increases. At this time, valve 8 in water inlet pipe 7 opens, and valve 8 in connecting pipe 5 closes, allowing water to be drawn into water filling cylinder 6. When piston plate 9 moves downward, the lower space inside water filling cylinder 6 decreases. Valve 8 in water inlet pipe 7 closes, and valve 8 in connecting pipe 5 opens, allowing water to be forced into connecting pipe 5 and into conveying pipe 3. Finally, water is sprayed out from five spray nozzles 4, achieving intermittent water supply to conveying pipe 3 and spray nozzles. The sprayed water comes into contact with dust generated during processing, causing the dust to settle. The sprayed water flows into water collection chamber 36 through through hole 37, ensuring that the water flowing out during processing can be collected and treated in a centralized manner, avoiding environmental pollution.

[0027] Please see Figure 1 , 2As shown in Figures 4 and 5, a servo motor 14 is installed on the top side of the fixed frame 2, a threaded rod 15 is installed on the output end of the servo motor 14, a sliding groove 16 is opened on the inner side of the fixed frame 2, a sliding block 17 is slidably installed inside the sliding groove 16, a screw hole is opened inside the sliding block 17, and one end of the threaded rod 15 passes through the screw hole and is rotatably installed inside the bottom side of the fixed frame 2.

[0028] A mounting cavity 18 is installed on one side of the sliding block 17. A drive motor 19 is installed on the inner wall of the mounting cavity 18. A turntable 20 is installed on the working end of the drive motor 19. Two arc-shaped grooves 21 are equally spaced inside the turntable 20. A slide rod 22 is slidably installed inside each arc-shaped groove 21. A moving block 23 is fixedly connected to one end of each slide rod 22. Two rectangular grooves 24 are equally spaced inside one side of the mounting cavity 18. The moving block 23 is slidably installed inside the rectangular grooves 24. A fixing clamp 25 is fixedly connected to one side of each moving block 23.

[0029] A support plate 38 is installed at the other end of the top side of the workbench 1. A hydraulic cylinder 39 is installed on one side of the support plate 38. A mounting frame 40 is installed at the working end of the hydraulic cylinder 39. A drilling motor 41 is installed inside the mounting frame 40. A drill bit 42 is installed at the output end of the drilling motor 41. During operation, in order to stably complete the drilling operation of the milling cutter, the milling cutter is first placed between the fixed clamping plates 25. The drive motor 19 is started, which drives the turntable 20 to rotate. When the turntable 20 rotates, the slide rod 22 pushes the moving block 23 to move closer or further away from each other, thereby driving the fixed clamping plate 25 to clamp or release the milling cutter to adapt to milling cutters of different sizes and ensure its stability during the processing. Then, the servo motor 14 is started, and its output end drives the threaded rod 15 to rotate, which causes the sliding block 17 to move up and down along the slide groove 16, thereby realizing the precise adjustment of the vertical position of the milling cutter, so that the position where the milling cutter needs to be drilled is on the same horizontal line as the drill bit 42, to meet different processing requirements.

[0030] Finally, the hydraulic cylinder 39 operates, and its working end pushes the mounting frame 40 to move, so that the drilling motor 41 and the drill bit 42 at its output end in the mounting frame 40 reach the appropriate processing position. The drilling motor 41 starts and drives the drill bit 42 to rotate, performing precise drilling operations on the workpiece.

[0031] Working principle: First, the milling cutter is placed between the fixed clamping plates 25. The drive motor 19 is started, which drives the turntable 20 to rotate. When the turntable 20 rotates, the slide bar 22 pushes the moving block 23 to move closer or further away from each other, thereby driving the fixed clamping plate 25 to clamp or release the milling cutter to accommodate milling cutters of different sizes and ensure their stability during processing. Then, the servo motor 14 is started, and its output end drives the threaded rod 15 to rotate, which causes the sliding block 17 to move up and down along the slide groove 16, thereby realizing the precise adjustment of the vertical position of the milling cutter, so that the position where the milling cutter needs to drill is on the same horizontal line as the drill bit 42, to meet different processing requirements.

[0032] After the milling cutter is fixed, the stepper motor 28 starts, and its output drives the gear 29 to rotate. Since the rack 32 meshes with the top and bottom sides of the gear 29 respectively, the rotation of the gear 29 will cause the two racks 32 to make linear motion in opposite or opposite directions, thereby driving the protective door 33 to slide in the slide rail 34 through the movable block 35, realizing the opening and closing action of the protective door 33. When the protective door 33 is closed, a rectangular hole is reserved between the two, which makes it easy for the mounting frame 40 to enter the interior of the fixed frame 2, effectively preventing the splashing of waste chips during the processing.

[0033] When drilling is performed, cylinder 12 is activated, and its working end drives connecting plate 11 to move up and down through rod 13. This causes connecting rod 10 to drive piston plate 9 to slide up and down inside water cylinder 6. When piston plate 9 moves upward, the lower space inside water cylinder 6 increases. At this time, valve 8 in water inlet pipe 7 opens and valve 8 in connecting pipe 5 closes, and water is drawn into water cylinder 6. When piston plate 9 moves downward, the lower space inside water cylinder 6 decreases. Valve 8 in water inlet pipe 7 closes and valve 8 in connecting pipe 5 opens, and water is forced into connecting pipe 5 and into delivery pipe 3. Finally, water is sprayed out from five spray nozzles 4, achieving intermittent water supply to delivery pipe 3 and spray nozzles. The sprayed water comes into contact with dust generated during processing, causing the dust to settle. The sprayed water flows into water collection chamber 36 through through hole 37, ensuring that the water flowing out during processing can be collected and treated in a centralized manner to avoid environmental pollution.

[0034] Finally, the hydraulic cylinder 39 operates, and its working end pushes the mounting frame 40 to move, so that the drilling motor 41 and the drill bit 42 at its output end in the mounting frame 40 reach the appropriate processing position. The drilling motor 41 starts and drives the drill bit 42 to rotate, performing precise drilling operations on the workpiece.

[0035] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A dust suppression device for workpiece processing, characterized in that: The system includes a workbench (1), a fixed frame (2) is installed on one end of the top side of the workbench (1), a conveying pipe (3) is assembled on the top side of the fixed frame (2), five spray heads (4) are installed at equal intervals on the bottom side of the conveying pipe (3), a connecting pipe (5) is installed on the top side of the end of the conveying pipe (3), a water filling cylinder (6) is connected to the top of the connecting pipe (5), a water inlet pipe (7) is connected to one side of the bottom end of the water filling cylinder (6), valves (8) are installed inside the water inlet pipe (7) and the connecting pipe (5), a piston plate (9) is slidably installed inside the water filling cylinder (6) above the water inlet pipe (7), a connecting rod (10) is installed on the top side of the piston plate (9), a connecting plate (11) is installed on the top of the connecting rod (10), a cylinder (12) is installed on the top side of the fixed frame (2), an action rod (13) is installed on the action end of the cylinder (12), and one end of the connecting plate (11) is installed on the top side of the action rod (13).

2. The dust suppression device for workpiece processing according to claim 1, characterized in that: A servo motor (14) is installed on the top side of the fixed frame (2). A threaded rod (15) is installed at the output end of the servo motor (14). A sliding groove (16) is opened on the inner side of the fixed frame (2). A sliding block (17) is slidably installed inside the sliding groove (16). A screw hole is opened inside the sliding block (17). One end of the threaded rod (15) passes through the screw hole and is rotatably installed inside the bottom side of the fixed frame (2).

3. The dust suppression device for workpiece processing according to claim 2, characterized in that: The sliding block (17) has an installation cavity (18) installed on one side. The inner wall of the installation cavity (18) is equipped with a drive motor (19). The working end of the drive motor (19) is equipped with a turntable (20). The turntable (20) has two arc-shaped grooves (21) equidistantly opened inside. The arc-shaped grooves (21) are each slidably installed with a slide rod (22). One end of the slide rod (22) is fixedly connected to a moving block (23). The installation cavity (18) has two rectangular grooves (24) equidistantly opened on one side. The moving block (23) is slidably installed inside the rectangular groove (24). The moving block (23) is fixedly connected to a fixing clamp (25) on one side.

4. The dust suppression device for workpiece processing according to claim 3, characterized in that: A side plate (26) is fixedly connected to the top side of the fixed frame (2). A support column (27) is installed on the top side of the fixed frame (2). A stepper motor (28) is installed at the top of the support column (27). A gear (29) is installed at the output end of the stepper motor (28). Two slide rails (30) are symmetrically arranged on the central axis inside the side plate (26). A slider (31) is slidably installed inside the slide rail (30). A rack (32) is fixedly connected to one side of the slider (31). The rack (32) meshes with the top and bottom sides of the gear (29) respectively. A protective door (33) is fixedly connected to the other side of the slider (31). Two slide rails (34) are opened on the top side of the workbench (1). A movable block (35) is fixedly connected to the bottom side of the protective door (33). The movable block (35) is slidably installed inside the slide rail (34).

5. The dust suppression device for workpiece processing according to claim 4, characterized in that: The workbench (1) has a water collection cavity (36) located below the fixed frame (2) inside. The fixed frame (2) has several through holes (37) equidistantly arranged inside. The through holes (37) are connected to the water collection cavity (36).

6. The dust suppression device for workpiece processing according to claim 5, characterized in that: A support plate (38) is installed on the other end of the top side of the workbench (1). A hydraulic cylinder (39) is installed on one side of the support plate (38). A mounting frame (40) is installed on the working end of the hydraulic cylinder (39). A drilling motor (41) is installed inside the mounting frame (40). A drill bit (42) is installed on the output end of the drilling motor (41).

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