Surface polishing device for die steel
By introducing water spray cooling and protective cover design into the mold steel surface grinding device, the problems of frictional heat and metal dust are solved, and a safe and efficient grinding effect is achieved.
Patent Information
- Application Number
- CN202423308881.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing die steel surface grinding devices generate a large amount of metal dust and shavings during use, which can cause harm to workers. Frictional heat also affects the grinding quality and surface properties.
A mold steel surface grinding device was designed, which included a protective cover, a water spray cooling system, a limit assembly and a water collecting tank. Water spraying was used to cool the mold steel surface, while the protective cover was used to isolate metal dust and the water collecting tank was used to collect waste liquid, thus realizing resource recycling.
It effectively avoids damage to the mold steel surface caused by frictional heat, reduces the potential risk of metal dust harming workers, and ensures the grinding effect and safety.
Smart Images

Figure CN223477225U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold steel processing technology, and in particular to a surface grinding device for mold steel. Background Technology
[0002] Surface grinding is an indispensable part of mold steel processing, aiming to remove surface defects and improve its smoothness and precision to meet the needs of subsequent processing or use. However, existing mold steel surface grinding equipment has the following drawbacks during use: First, a large amount of metal dust is generated during mold steel grinding, which can easily spread in the air and cause injury to workers. Second, the high-speed friction between the mold steel surface and the grinding tool generates a lot of heat, causing the temperature of the grinding area to rise, which will affect the grinding quality and have an adverse effect on the surface properties of the mold steel. Utility Model Content
[0003] In order to overcome the shortcomings of the prior art, the present invention provides a surface grinding device for mold steel.
[0004] The technical solution is as follows: A surface grinding device for mold steel includes a base frame, a protective cover on the top of the base frame, a grinding mechanism inside the top of the protective cover, a grinding rod, a spray pipe on one side of the grinding rod for spraying water to cool the grinding rod, a water tank fixedly connected to the top of the protective cover for providing water supply to the spray pipe, a water collection tank fixedly connected to the bottom of the base frame, a through groove connected to the inside of the water collection tank in the middle of the top of the base frame for collecting waste liquid, a slide table for supporting the mold steel slidably connected to the top of the base frame, an electric push rod for driving the slide table to slide laterally installed at the bottom of the base frame, an opening for the slide table to pass through on the right side of the protective cover, a first limiting component on the slide table for lateral limiting of the mold steel, and a second limiting component on the top of the base frame for longitudinal limiting of the mold steel.
[0005] More preferably, the grinding mechanism includes an electric slide rail, which is horizontally installed at the top inside the protective cover. A cylinder is installed at the output end of the electric slide rail, and a U-shaped frame is connected to the output end of the cylinder. The grinding rod is rotatably connected inside the U-shaped frame, and a motor is installed on the outer side of the U-shaped frame. The output shaft of the motor is connected to the grinding rod for transmission.
[0006] More preferably, the first limiting component includes a movable baffle and a fixed baffle. The fixed baffle is fixedly connected to the right side of the top of the slide table. A slide groove is opened on the left side of the slide table. A guide rod is fixedly connected in the slide groove. The lower end of the movable baffle is slidably connected to the guide rod. An elastic element for providing lateral clamping force is sleeved on the guide rod.
[0007] More preferably, the second limiting component includes two clamping plates, which are symmetrically distributed on the top of the base frame. Two fixing plates are symmetrically fixed to the top of the base frame, and the two fixing plates are adjacent to the opposite side of the two clamping plates. A guide rod II is fixed to the opposite side of each clamping plate, and the guide rod II is slidably connected to the fixing plate on the same side. An elastic element II for providing longitudinal clamping force is sleeved on the guide rod II. The right end of each clamping plate has a bent portion, and the bent portions of the two clamping plates are bent in a direction away from each other.
[0008] More preferably, a pump is installed on the top of the protective cover. The inlet of the pump is connected to the bottom of the water storage tank through a water pipe, and the outlet of the pump is connected to the inside of the spray pipe through a telescopic hose.
[0009] More preferably, a filter screen is slidably connected inside the water collection tank, and a second pump is installed on the top of the protective cover. The inlet of the second pump is connected to the bottom of the water collection tank through a water pipe, and the outlet of the second pump is connected to the top of the water storage tank through a water pipe.
[0010] More preferably, an elastic insulating strip is connected inside the opening.
[0011] More preferably, transparent viewing windows are provided on both the front and back sides of the protective cover.
[0012] Compared with the prior art, this utility model has the following advantages: by setting a spray pipe to spray water to cool the grinding rod, damage to the mold steel surface caused by frictional heat is effectively avoided, ensuring the grinding effect; by setting a protective cover and elastic isolation belt, the metal dust generated during the grinding process is effectively isolated, reducing the potential risk of injury to workers. Attached Figure Description
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0014] Figure 2 This is a schematic diagram of the installation structure of the first limiting component and the second limiting component of this utility model.
[0015] Figure 3 This is a cross-sectional view of the internal structure of the protective cover of this utility model.
[0016] Figure 4 This is a three-dimensional structural cross-sectional view of the base frame and water collection tank of this utility model.
[0017] Figure 5 This is a three-dimensional structural diagram of the grinding mechanism of this utility model.
[0018] The meanings of the reference numerals in the attached diagram are as follows: 1-Base frame, 101-Through groove, 2-Protective cover, 201-Through opening, 3-Grinding mechanism, 301-Grinding rod, 302-Electric slide rail, 303-Cylinder, 304-U-shaped frame, 305-Motor, 4-Spray nozzle, 5-Water storage tank, 6-Water collection tank, 7-Slide table, 701-Slide groove, 8-Electric push rod, 901-Moving baffle, 902-Fixed baffle, 903-Guide rod one, 904-Elastic component one, 1001-Clamping plate, 1002-Bending part, 1003-Fixed plate, 1004-Guide rod two, 1005-Elastic component two, 11-Pump one, 12-Filter screen, 13-Pump two, 14-Elastic isolation belt, 15-Transparent window. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] like Figures 1-5 As shown, a surface grinding device for mold steel includes a base frame 1. A protective cover 2 is provided on the top of the base frame 1 to isolate dust and debris generated during grinding and protect workers. A grinding mechanism 3 is installed inside the top of the protective cover 2. The grinding mechanism 3 includes a grinding rod 301. A spray pipe 4 is provided on one side of the grinding rod 301 to spray water and cool it. A water tank 5 is fixedly connected to the top of the protective cover 2 to provide water to the spray pipe 4. A water collection tank 6 is fixedly connected to the bottom of the base frame 1. A through groove 101, communicating with the inside of the water collection tank 6, is opened in the middle of the top of the base frame 1. Waste liquid generated during grinding flows through the through groove 101 under its own gravity. 01. The mold steel is collected in the water collection tank 6. The top of the base frame 1 is slidably connected to a slide table 7 for supporting the mold steel. An electric push rod 8 is installed at the bottom of the base frame 1. The left side of the slide table 7 is slidably connected to the through groove 101. The telescopic rod of the electric push rod 8 is pointing to the left and passes through the right side of the water collection tank 6 and finally connects to the left side of the slide table 7. The extension and retraction of the telescopic rod of the electric push rod 8 can drive the slide table 7 to slide laterally along the through groove 101. The right side of the protective cover 2 has an opening 201 for the slide table 7 to pass through. The slide table 7 is provided with a first limiting component, which is used to limit the mold steel laterally. The top of the base frame 1 is provided with a second limiting component, which is used to limit the mold steel longitudinally.
[0021] The grinding mechanism 3 includes an electric slide rail 302, which is horizontally installed at the top inside the protective cover 2. A cylinder 303 is installed at the output end of the electric slide rail 302, and a U-shaped frame 304 is connected to the output end of the cylinder 303. The grinding rod 301 is rotatably connected inside the U-shaped frame 304. A motor 305 is installed on the outer side of the U-shaped frame 304, and the output shaft of the motor 305 is connected to the grinding rod 301 in a transmission connection.
[0022] The first limiting component includes a movable baffle 901 and a fixed baffle 902. The fixed baffle 902 is fixedly connected to the top right side of the slide table 7. A slide groove 701 is opened on the left side of the slide table 7. A guide rod 903 is fixedly connected in the slide groove 701. The lower end of the movable baffle 901 is slidably connected to the guide rod 903. An elastic element 904 is sleeved on the guide rod 903. The two ends of the elastic element 904 are respectively connected to the right side of the slide groove 701 and the right side of the movable baffle 901. The elastic element 904 is used to provide lateral clamping force.
[0023] The second limiting component includes two clamping plates 1001, which are symmetrically distributed on the top of the base frame 1. Two fixing plates 1003 are symmetrically fixed to the top of the base frame 1. The two fixing plates 1003 are adjacent to the opposite side of the two clamping plates 1001. A guide rod 1004 is fixed to the opposite side of the two clamping plates 1001. The guide rod 1004 is slidably connected to the fixing plate 1003 on the same side. An elastic element 1005 is sleeved on the guide rod 1004. The two ends of the elastic element 1005 are connected to the fixing plate 1003 and the clamping plate 1001, respectively. The elastic element 1005 is used to provide longitudinal clamping force. The right end of the two clamping plates 1001 has a bent portion 1002. The bent portions 1002 of the two clamping plates 1001 are bent in the direction away from each other. This design facilitates pushing the two clamping plates 1001 away from each other when the mold steel enters the protective cover 2.
[0024] Pump 11 is installed on the top of the outer cover 2. The inlet of pump 11 is connected to the bottom of the water storage tank 5 through a water pipe. The outlet of pump 11 is connected to the inside of the nozzle 4 through a telescopic hose. The design of the telescopic hose can accommodate the moving grinding rod 301 in the grinding mechanism 3, ensuring stable water supply support for the nozzle 4.
[0025] A filter screen 12 is slidably connected inside the water collection tank 6 for easy replacement. A second pump 13 is installed on the top of the protective cover 2. The inlet of the second pump 13 is connected to the bottom of the water collection tank 6 through a water pipe, and the outlet of the second pump 13 is connected to the top of the water storage tank 5 through a water pipe. The second pump 13 pumps the waste liquid after the impurities are filtered out by the filter screen 12 into the water storage tank 5 to realize the recycling of water resources.
[0026] An elastic isolation strip 14 is connected inside the through-hole 201. The elastic isolation strip 14 can enhance the sealing of the protective cover 2 while allowing the slide table 7 and the mold steel to freely enter and exit the protective cover 2 through the through-hole 201, preventing the leakage of splashed dust.
[0027] Transparent windows 15 are provided on both the front and back sides of the protective cover 2 to facilitate staff to observe the polishing process and ensure polishing quality and safety.
[0028] Working principle: Initially, the slide table 7 is located on the right side outside the protective cover 2. During use, the mold steel to be ground is placed on the slide table 7 between the moving baffle 901 and the fixed baffle 902. The elastic element 904 provides a lateral clamping force for the mold steel to the moving baffle 901 and the fixed baffle 902. Then, the slide table 7 is driven to move to the left by the electric push rod 8, passing through the through hole 201 and entering the interior of the protective cover 2. During this process, the front and rear sides of the mold steel will respectively meet the bending parts 10 of the two clamping plates 1001. The two clamping plates 1001 come into contact with each other, thus applying a force that moves them away from each other until both the front and rear sides of the mold steel are clamped by the two clamping plates 1001. The elastic element 904 provides a longitudinal clamping force for the mold steel by the two clamping plates 1001, so that the mold steel can be stably clamped below the grinding mechanism 3. Then, the cylinder 303 drives the U-shaped frame 304 and the grinding rod 301 on it to move above the mold steel until the grinding rod 301 touches the upper surface of the mold steel. When in contact, the grinding rod 301 is driven to rotate by the motor 305, and the cylinder 303 and the grinding rod 301 are driven by the output end of the electric slide rail 302 to perform transverse and comprehensive grinding on the surface of the mold steel. During the grinding process, the water in the water storage tank 5 is pumped to the spray pipe 4 by the pump 11 to spray water to cool the grinding rod 301. The waste liquid generated during the grinding process flows into the water collection tank 6 through the channel 101. After being filtered by the filter screen 12, it is pumped by the pump 2 13 and sent back to the water storage tank 5 to realize the recycling of water resources. The protective cover 2 and the elastic isolation belt 14 effectively prevent the sparks and splashes generated during the grinding process from harming the operators and the surrounding environment. At the same time, the transparent window 15 allows the operators to observe the grinding process, ensuring grinding quality and safety. After the grinding is completed, the slide table 7 is driven to move to the right through the through hole 201 and move out to the left side of the protective cover 2 by the electric push rod 8, so that the workers can directly take out the ground mold steel.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A surface grinding device for mold steel, characterized in that: The system includes a base frame (1), a protective cover (2) on top of the base frame (1), a grinding mechanism (3) inside the top of the protective cover (2), a grinding rod (301) including a grinding rod (301), a spray pipe (4) on one side of the grinding rod (301) for spraying water to cool the grinding rod (301), a water tank (5) fixedly connected to the top of the protective cover (2) for providing water to the spray pipe (4), a water collection tank (6) fixedly connected to the bottom of the base frame (1), and an opening in the middle of the top of the base frame (1) connected to the water collection tank (6). The internally connected through groove (101) is used to collect waste liquid. The top of the base frame (1) is slidably connected to a slide table (7) for supporting mold steel. The bottom of the base frame (1) is equipped with an electric push rod (8) for driving the slide table (7) to slide laterally. The right side of the protective cover (2) has a through hole (201) for the slide table (7) to pass through. The slide table (7) is provided with a first limiting component, which is used to limit the mold steel laterally. The top of the base frame (1) is provided with a second limiting component, which is used to limit the mold steel longitudinally.
2. The surface grinding device for mold steel according to claim 1, characterized in that: The grinding mechanism (3) includes an electric slide rail (302), which is horizontally installed on the top of the protective cover (2). A cylinder (303) is installed at the output end of the electric slide rail (302), and a U-shaped frame (304) is connected to the output end of the cylinder (303). The grinding rod (301) is rotatably connected inside the U-shaped frame (304). A motor (305) is installed on the outer side of the U-shaped frame (304), and the output shaft of the motor (305) is connected to the grinding rod (301) in a transmission connection.
3. The surface grinding device for mold steel according to claim 2, characterized in that: The first limiting component includes a movable baffle (901) and a fixed baffle (902). The fixed baffle (902) is fixedly connected to the top right side of the slide table (7). The slide table (7) has a slide groove (701) on its left side. A guide rod (903) is fixedly connected in the slide groove (701). The lower end of the movable baffle (901) is slidably connected to the guide rod (903). An elastic element (904) for providing lateral clamping force is sleeved on the guide rod (903).
4. The surface grinding device for mold steel according to claim 3, characterized in that: The second limiting component includes two clamping plates (1001), which are symmetrically distributed on the top of the base frame (1). Two fixing plates (1003) are symmetrically fixed to the top of the base frame (1). The two fixing plates (1003) are adjacent to the side of the two clamping plates (1001) that are far away from each other. A guide rod (1004) is fixed to the side of the two clamping plates (1001) that is far away from each other. The guide rod (1004) is slidably connected to the fixing plate (1003) on the same side. An elastic element (1005) for providing longitudinal clamping force is sleeved on the guide rod (1004). The right end of the two clamping plates (1001) has a bent portion (1002). The bent portions (1002) of the two clamping plates (1001) are bent in a direction away from each other.
5. A surface grinding device for mold steel according to claim 4, characterized in that: A pump (11) is installed on the top of the outer side of the protective cover (2). The inlet of the pump (11) is connected to the bottom of the water storage tank (5) through a water pipe. The outlet of the pump (11) is connected to the inside of the nozzle (4) through a telescopic hose.
6. A surface grinding device for mold steel according to claim 5, characterized in that: A filter screen (12) is slidably connected inside the water collection tank (6). A second pump (13) is installed on the top of the outer side of the protective cover (2). The inlet of the second pump (13) is connected to the bottom of the water collection tank (6) through a water pipe. The outlet of the second pump (13) is connected to the top of the water storage tank (5) through a water pipe.
7. A surface grinding device for mold steel according to claim 6, characterized in that: An elastic isolation strip (14) is connected inside the opening (201).
8. A surface grinding device for mold steel according to claim 7, characterized in that: The protective cover (2) has transparent windows (15) on both the front and back sides.