Slitter edge collecting device for splitting machine

By designing the frame, drive mechanism, and positioning support structure on the slitting machine, the problems of cantilever shaft deformation and mechanical failure caused by the increased length of the receiving roller were solved, achieving greater practicality.

CN223477825UActive Publication Date: 2025-10-28XIONGXIAN LONGDA PACK MATERIAL CO LTD
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Patent Information

Application Number
CN202422200212.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-10-28
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

In existing technologies, increasing the length of the waste edge receiving roller increases the probability of deformation and mechanical failure of the cantilever shaft, resulting in poor practicality.

Method used

A waste edge collection device for a slitting machine was designed, including a frame, a drive mechanism and a positioning support mechanism. The cantilever extension and support structure position and support the receiving roller, reducing the probability of deformation and mechanical failure.

Benefits of technology

This effectively reduces the deformation and mechanical failures of the cantilever shaft when the length of the receiving roller is increased, thus improving the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a slitter edge collecting device for a splitting machine. The slitter edge collecting device comprises a rack, a driving mechanism and a positioning and supporting mechanism. According to the slitter edge collecting device for the splitting machine, the rack is arranged, and the driving mechanism and the positioning and supporting mechanism can be borne. And the driving mechanism is arranged, so that the receiving roller can be arranged in a sleeving manner through the cantilever extending part extending out in the horizontal direction, and the receiving roller rotates along with the cantilever extending part. The positioning and supporting mechanism is arranged, a length-adjustable mounting position can be jointly formed by the positioning structure, the cantilever extending part and the rack, and the cantilever extending part can be supported through the supporting structure arranged at the extending end of the cantilever extending part. And positioning can be conducted through the positioning structure when the length of the material collecting roller is increased, the cantilever extending part can be supported through the supporting structure, the probability of deformation and mechanical faults is reduced, and practicability is good.
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Description

Technical Field

[0001] This utility model belongs to the field of auxiliary production technology for slitting machines, and specifically relates to a waste edge collection device for slitting machines. Background Art

[0002] A slitting machine is a mechanical device used to cut wide materials such as paper, film, and non-woven fabric into narrow rolls. It is widely used in industries such as papermaking, printing and packaging, and wire and cable manufacturing. The working principle of a slitting machine mainly relies on a magnetic powder clutch as a resistance device. The resistance generated by the magnetic powder clutch is adjusted by controlling the output DC voltage of the system, thereby achieving precise control of the material tension. This design ensures stable operation of the equipment under high-speed conditions. During the operation of the slitting machine, excess waste edges are generated when the wide rolls of material are cut into multiple narrow rolls. These waste edges need to be recycled to prevent them from becoming entangled inside the slitting machine and causing mechanical failure.

[0003] In the current technology, waste edge collection rollers are generally installed on cantilever shafts. In continuous production, in order to connect and recycle waste edges, the length of the collection roller is increased. However, the weight of the collection roller is also increased by the length of the collection roller, and the cantilever shaft will bear a large torque, which will increase the probability of deformation and mechanical failure, resulting in poor practicality. Utility Model Content

[0004] This utility model provides a waste edge collection device for a slitting machine, which aims to solve the problem that the probability of deformation and mechanical failure of the cantilever shaft increases after the length of the existing receiving roller is extended.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is: to provide a waste edge collection device for a slitting machine, comprising:

[0006] frame;

[0007] The drive mechanism, mounted on the frame, has a cantilever extension that extends horizontally and is fitted onto the take-up roller, wherein the rotation axis of the cantilever extension is horizontally positioned.

[0008] The positioning support mechanism has a positioning structure and a support structure. The positioning structure is sleeved on the cantilever extension. The positioning structure, the cantilever extension, and the frame together form an adjustable length mounting position. One end of the support structure is set on the frame, and the other end is connected to the extension end of the cantilever extension to support the cantilever extension.

[0009] In one possible implementation, the drive mechanism includes:

[0010] A cantilever shaft is rotatably mounted on the frame, with the axis of rotation being horizontally positioned. The cantilever shaft is the cantilever extension.

[0011] A drive motor is used to drive the cantilever shaft to rotate.

[0012] In one possible implementation, the positioning structure includes:

[0013] A sliding top plate is slidably sleeved on the cantilever shaft and abuts against the side of the take-up roller sleeved on the cantilever shaft near the extended end of the cantilever shaft. The sliding top plate, the cantilever shaft, and the frame together constitute the mounting position.

[0014] A threaded ring is sleeved on the cantilever shaft and threadedly connected to the cantilever shaft. The threaded ring is spaced apart from the sliding top plate, and the sliding top plate is disposed between the threaded ring and the take-up roller.

[0015] A spring, disposed between the sliding top plate and the threaded ring, is used to ensure that the sliding top plate always has a tendency to move toward the take-up roller;

[0016] The extended end of the cantilever shaft is provided with an external thread for the threaded ring to be threaded.

[0017] In one possible implementation, the positioning structure includes:

[0018] A fixing block is fixed on the frame and located below the extended end of the cantilever shaft;

[0019] The articulated cantilever has one end hinged to the fixed block and the other end extending outward. The hinge axis of the articulated cantilever is parallel to the axis of the cantilever shaft.

[0020] A support locking assembly is provided at the extended end of the articulated cantilever for connecting to the cantilever shaft and locking the connection relationship with the cantilever shaft.

[0021] In one possible implementation, the support locking component includes:

[0022] A fixed semi-circular ring is fixedly mounted on the extended end of the articulated cantilever and integrally connected with the articulated cantilever. The axis of the fixed semi-circular ring is collinear with the axis of the cantilever shaft. The fixed semi-circular ring is provided with a first notch for the cantilever shaft to be inserted into.

[0023] A rotating semi-annular ring is rotatably mounted on the fixed semi-annular ring, with the axis of rotation being collinear with the axis of the fixed semi-annular ring. The rotating semi-annular ring is provided with a second notch for the cantilever shaft to be engaged.

[0024] In one possible implementation, the waste edge collection device for the slitting machine preferably includes a guiding mechanism, which is disposed on the frame and spaced apart from the direction perpendicular to and horizontally arranged in the direction of the receiving roller axis. The guiding mechanism includes:

[0025] A fixed frame is fixed on the machine frame and is spaced apart from the take-up roller in a direction that is perpendicular to and horizontal to the direction of the take-up roller axis.

[0026] A rodless motor is slidably mounted on the fixed frame along the axial direction of the take-up roller, and the rodless motor has a sliding end that is slidably mounted in the axial direction of the take-up roller.

[0027] A guide structure, fixed on the sliding end of the rodless motor, has a guide end extending toward the take-up roller, the guide end always abutting against the take-up roller, for guiding the waste edge;

[0028] The fixed frame is equipped with a slide rail for the rodless motor to slide on.

[0029] In one possible implementation, the guiding structure includes:

[0030] The guide seat is fixed on the sliding end of the rodless motor and slides with the sliding end;

[0031] The guide rod has one end hinged to the guide seat, with the hinge axis set along the sliding direction of the sliding end, and the other end of the guide rod extends outward.

[0032] A guide block is provided at the extended end of the guide rod, and the guide block is provided with a guide notch for the waste edge to pass through. The guide block is the guide end.

[0033] A torsion spring is disposed on the guide seat and connected to the guide seat and the guide rod, for ensuring that the guide rod always abuts against the take-up roller.

[0034] In one possible implementation, the waste edge collection device for the slitting machine further includes auxiliary rollers, and multiple auxiliary rollers are provided. The multiple auxiliary rollers are rotatably mounted on the frame, and the rotation axis of each auxiliary roller is parallel to the rotation axis of the cantilever extension. The multiple auxiliary rollers are used to transport the waste edge from the production line to the guide structure in a serpentine manner.

[0035] In this implementation, compared to existing technologies, a frame is provided to support the drive mechanism and the positioning support mechanism. The drive mechanism includes a horizontally extending cantilever for the take-up roller to mount, allowing the take-up roller to rotate with the cantilever. The positioning support mechanism, together with the cantilever and the frame, forms an adjustable-length mounting position. A support structure at the extended end of the cantilever supports the cantilever. This design allows for positioning of the take-up roller as its length increases, and supports the cantilever, reducing the probability of deformation and mechanical failure, thus improving practicality. Attached Figure Description

[0036] Figure 1 A schematic diagram of the waste edge collection device for a slitting machine provided in an embodiment of this utility model;

[0037] Figure 2 for Figure 1 An enlarged structural diagram of point A in the provided structural schematic diagram of the waste edge collection device for the slitting machine;

[0038] Figure 3 for Figure 1 An enlarged structural diagram of point B in the provided structural schematic diagram of the waste edge collection device for the slitting machine;

[0039] Figure 4 This is a schematic diagram of the main structure of the waste edge collection device for a slitting machine provided in an embodiment of the present invention;

[0040] Explanation of reference numerals in the attached figures:

[0041] 10. Frame; 20. Drive mechanism; 21. Cantilever shaft; 22. Drive motor; 30. Positioning support mechanism; 31. Positioning structure; 311. Sliding top plate; 312. Threaded ring; 313. Spring; 32. Support structure; 321. Fixing block; 322. Hinge cantilever; 323. Support locking assembly; 3231. Fixed semi-circular ring; 3232. Rotating semi-circular ring; 40. Guide mechanism; 41. Fixing frame; 42. Rodless motor; 43. Guide structure; 431. Guide seat; 432. Guide rod; 433. Guide block; 434. Torsion spring; 50. Auxiliary roller. Detailed Implementation

[0042] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0043] Please refer to the following: Figures 1 to 4The waste edge collection device for a slitting machine provided by this utility model will now be described. The waste edge collection device for a slitting machine includes a frame 10, a drive mechanism 20, and a positioning support mechanism 30. The drive mechanism 20 is mounted on the frame 10 and has a cantilever extension that extends horizontally and is fitted onto a receiving roller. The rotation axis of the cantilever extension is horizontally positioned. The positioning support mechanism 30 has a positioning structure 31 and a support structure 32. The positioning structure 31 is fitted onto the cantilever extension, and the positioning structure 31, the cantilever extension, and the frame 10 together form an adjustable-length mounting position. One end of the support structure 32 is mounted on the frame 10, and the other end is connected to the extended end of the cantilever extension, providing support for the cantilever extension.

[0044] The waste edge collection device for slitting machines provided in this embodiment, compared with the prior art, features a frame 10 that can support the drive mechanism 20 and the positioning support mechanism 30. The drive mechanism 20 has a horizontally extending cantilever for the receiving roller to be fitted, allowing the receiving roller to rotate with the cantilever. The positioning support mechanism 30, through a positioning structure 31, together with the cantilever and frame 10, forms an adjustable-length mounting position. The cantilever is supported by a support structure 32 located at its extended end. The positioning structure 31 allows for positioning of the receiving roller as its length increases, and the support structure 32 supports the cantilever, reducing the probability of deformation and mechanical failure, thus improving practicality.

[0045] In some embodiments, the drive mechanism 20 described above may employ, for example... Figure 1 , Figure 4 The structure shown. See also Figure 1 , Figure 4 The drive mechanism 20 includes a cantilever shaft 21 and a drive motor 22. The cantilever shaft 21 is rotatably mounted on the frame 10, with its rotation axis horizontally positioned, and the cantilever shaft 21 is a cantilever extension. The drive motor 22 is used to drive the cantilever shaft 21 to rotate.

[0046] The cantilever shaft 21 can be understood as a motor-driven rotating shaft mounted on the frame 10, with the rotation axis of the shaft set horizontally. The drive motor 22 can be a servo motor. A servo motor is a high-precision motor control system that is widely used in applications requiring precise control of position, speed, and acceleration. Servo motors are existing technology and will not be discussed in detail here.

[0047] In some embodiments, the positioning structure 31 described above can be as follows: Figure 1 , Figure 2 The structure shown. See also Figure 1 , Figure 2The positioning structure 31 includes a sliding top plate 311, a threaded ring 312, and a spring 313. The sliding top plate 311 is slidably sleeved on the cantilever shaft 21 and abuts against the side of the take-up roller sleeved on the cantilever shaft 21 near the extended end of the cantilever shaft 21. The sliding top plate 311, the cantilever shaft 21, and the frame 10 together form the mounting position. The threaded ring 312 is sleeved on the cantilever shaft 21 and threadedly connected to it. The threaded ring 312 and the sliding top plate 311 are spaced apart, with the sliding top plate 311 positioned between the threaded ring 312 and the take-up roller. The spring 313 is positioned between the sliding top plate 311 and the threaded ring 312 to ensure that the sliding top plate 311 always has a tendency to move towards the take-up roller.

[0048] The extended end of the cantilever shaft 21 is provided with an external thread for threaded connection of the threaded ring 312.

[0049] A spring 313 is provided between the sliding top plate 311 and the threaded ring 312. The threaded ring 312 is threadedly connected to the cantilever shaft 21. The sliding top plate 311 is located between the threaded ring 312 and the take-up roller. Under the action of the spring 313, the sliding top plate 311 always tends to move towards the take-up roller and press against the take-up roller.

[0050] In some embodiments, the positioning structure 31 described above can be as follows: Figure 1 , Figure 2 The structure shown. See also Figure 2 , Figure 4 The positioning structure 31 includes a fixing block 321, a hinged cantilever 322, and a support and locking assembly 323. The fixing block 321 is fixed to the frame 10 and located below the extended end of the cantilever shaft 21. One end of the hinged cantilever 322 is hinged to the fixing block 321, and the other end extends outward. The hinge axis of the hinged cantilever 322 is parallel to the axis of the cantilever shaft 21. The support and locking assembly 323 is located at the extended end of the hinged cantilever 322 and is used to connect to the cantilever shaft 21 and lock the connection with the cantilever shaft 21.

[0051] The fixed block 321 is located below the extended end of the cantilever shaft 21. The hinged cantilever 322 is hinged to the fixed block 321 and can rotate on the fixed block 321. When the take-up roller is being replaced, the hinged cantilever 322 is in a horizontal state. When the take-up roller is working, the hinged cantilever 322 is in a vertical state. The extended end of the cantilever shaft 21 is locked and supported by the support locking component 323 provided at the extended end.

[0052] In some embodiments, the aforementioned support locking component 323 may employ, as follows: Figure 1 , Figure 2 The structure shown. See also Figure 1 , Figure 2The support locking assembly 323 includes a fixed semi-annular ring 3231 and a rotating semi-annular ring 3232. The fixed semi-annular ring 3231 is fixedly mounted on the extended end of the hinged cantilever 322 and integrally connected with the hinged cantilever 322. The axis of the fixed semi-annular ring 3231 is collinear with the axis of the cantilever shaft 21, and the fixed semi-annular ring 3231 has a first notch for the cantilever shaft 21 to be engaged. The rotating semi-annular ring 3232 is rotatably mounted on the fixed semi-annular ring 3231, and its rotation axis is collinear with the axis of the fixed semi-annular ring 3231. The rotating semi-annular ring 3232 has a second notch for the cantilever shaft 21 to be engaged.

[0053] The fixed semi-annular ring 3231 can be understood as a C-shaped block fixed on the extended end of the hinged cantilever 322. The rotating semi-annular ring 3232 can be understood as the C-shaped block rotatably connected to the fixed semi-annular ring 3231. When the take-up roller is replaced, the rotating semi-annular ring 3232 is rotated to open the notch of the fixed semi-annular ring 3231, so that the hinged cantilever 322 and the cantilever shaft 21 are in contact and connected. When the take-up roller is working, the cantilever shaft 21 enters the notch of the fixed semi-annular ring 3231, and the rotating semi-annular ring 3232 locks the cantilever shaft 21 in the notch.

[0054] In some embodiments, the waste edge collection device for the slitting machine described above can adopt, for example... Figure 1 , Figure 3 , Figure 4 The structure shown. See also Figure 1 , Figure 3 , Figure 4 The waste edge collection device for the slitting machine includes a guiding mechanism 40, which is mounted on the frame 10 and spaced apart from the direction perpendicular to and horizontally aligned with the take-up roller axis. The guiding mechanism 40 includes a fixed frame 41, a rodless motor 42, and a guiding structure 43. The fixed frame 41 is fixed to the frame 10 and spaced apart from the take-up roller axis, which is perpendicular to and horizontally aligned with the take-up roller axis. The rodless motor 42 is slidably mounted on the fixed frame 41 along the take-up roller axis and has a sliding end that slides along the take-up roller axis. The guiding structure 43 is fixed to the sliding end of the rodless motor 42 and has a guide end extending toward the take-up roller, which always abuts against the take-up roller to guide the waste edge.

[0055] The fixed frame 41 is equipped with a slide rail for the rodless motor 42 to slide on.

[0056] In some embodiments, the guide structure 43 described above may adopt the following... Figure 1 , Figure 3 , Figure 4 The structure shown. See also Figure 1 , Figure 3 , Figure 4The guide structure 43 includes: a guide seat 431, a guide rod 432, a guide block 433, and a torsion spring 434. The guide seat 431 is fixed to the sliding end of the rodless motor 42 and slides with the sliding end. One end of the guide rod 432 is hinged to the guide seat 431, with the hinge axis along the sliding direction of the sliding end; the other end of the guide rod 432 extends outward. The guide block 433 is located at the extended end of the guide rod 432, and has a guide notch for waste edges to pass through; the guide block 433 serves as the guide end. The torsion spring 434 is located on the guide seat 431 and connected to both the guide seat 431 and the guide rod 432, ensuring that the guide rod 432 always abuts against the take-up roller.

[0057] In some embodiments, the waste edge collection device for the slitting machine described above can adopt, for example... Figure 1 , Figure 4 The structure shown. See also Figure 1 , Figure 4 The waste edge collection device for the slitting machine also includes auxiliary rollers 50. Multiple auxiliary rollers 50 are provided, and all multiple auxiliary rollers 50 are rotatably mounted on the frame 10. The rotation axis of each auxiliary roller 50 is parallel to the rotation axis of the cantilever extension. The multiple auxiliary rollers 50 are used to transport the waste edge from the production line to the guide structure 43 in a serpentine manner.

[0058] Multiple auxiliary rollers 50 can transport the waste edge from the production line in a serpentine manner to the guide structure 43, and can tension the transported waste edge.

[0059] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A waste edge collection device for a slitting machine, characterized in that, include: frame; The drive mechanism, mounted on the frame, has a cantilever extension that extends horizontally and is fitted onto the take-up roller, wherein the rotation axis of the cantilever extension is horizontally positioned. The positioning support mechanism has a positioning structure and a support structure. The positioning structure is sleeved on the cantilever extension. The positioning structure, the cantilever extension, and the frame together form an adjustable length mounting position. One end of the support structure is set on the frame, and the other end is connected to the extension end of the cantilever extension to support the cantilever extension.

2. The waste edge collection device for a slitting machine as described in claim 1, characterized in that, The drive mechanism includes: A cantilever shaft is rotatably mounted on the frame, with the axis of rotation being horizontally positioned. The cantilever shaft is the cantilever extension. A drive motor is used to drive the cantilever shaft to rotate.

3. The waste edge collection device for a slitting machine as described in claim 2, characterized in that, The positioning structure includes: A sliding top plate is slidably sleeved on the cantilever shaft and abuts against the side of the take-up roller sleeved on the cantilever shaft near the extended end of the cantilever shaft. The sliding top plate, the cantilever shaft, and the frame together constitute the mounting position. A threaded ring is sleeved on the cantilever shaft and threadedly connected to the cantilever shaft. The threaded ring is spaced apart from the sliding top plate, and the sliding top plate is disposed between the threaded ring and the take-up roller. A spring, disposed between the sliding top plate and the threaded ring, is used to ensure that the sliding top plate always has a tendency to move toward the take-up roller; The extended end of the cantilever shaft is provided with an external thread for the threaded ring to be threaded.

4. The waste edge collection device for a slitting machine as described in claim 2, characterized in that, The positioning structure includes: A fixing block is fixed on the frame and located below the extended end of the cantilever shaft; The articulated cantilever has one end hinged to the fixed block and the other end extending outward. The hinge axis of the articulated cantilever is parallel to the axis of the cantilever shaft. A support locking assembly is provided at the extended end of the articulated cantilever for connecting to the cantilever shaft and locking the connection relationship with the cantilever shaft.

5. The waste edge collection device for a slitting machine as described in claim 4, characterized in that, The support locking component includes: A fixed semi-circular ring is fixedly mounted on the extended end of the articulated cantilever and integrally connected with the articulated cantilever. The axis of the fixed semi-circular ring is collinear with the axis of the cantilever shaft. The fixed semi-circular ring is provided with a first notch for the cantilever shaft to be inserted into. A rotating semi-annular ring is rotatably mounted on the fixed semi-annular ring, with the axis of rotation being collinear with the axis of the fixed semi-annular ring. The rotating semi-annular ring is provided with a second notch for the cantilever shaft to be engaged.

6. The waste edge collection device for a slitting machine as described in claim 1, characterized in that, The waste edge collection device for the slitting machine preferably includes a guiding mechanism, which is disposed on the frame and spaced apart from the direction perpendicular to and horizontal to the axis of the receiving roller. The guiding mechanism includes: A fixed frame is fixed on the machine frame and is spaced apart from the take-up roller in a direction that is perpendicular to and horizontal to the direction of the take-up roller axis. A rodless motor is slidably mounted on the fixed frame along the axial direction of the take-up roller, and the rodless motor has a sliding end that is slidably mounted in the axial direction of the take-up roller. A guide structure, fixed on the sliding end of the rodless motor, has a guide end extending toward the take-up roller, the guide end always abutting against the take-up roller, for guiding the waste edge; The fixed frame is equipped with a slide rail for the rodless motor to slide on.

7. The waste edge collection device for a slitting machine as described in claim 6, characterized in that, The guiding structure includes: The guide seat is fixed on the sliding end of the rodless motor and slides with the sliding end; The guide rod has one end hinged to the guide seat, with the hinge axis set along the sliding direction of the sliding end, and the other end of the guide rod extends outward. A guide block is provided at the extended end of the guide rod, and the guide block is provided with a guide notch for the waste edge to pass through. The guide block is the guide end. A torsion spring is disposed on the guide seat and connected to the guide seat and the guide rod, for ensuring that the guide rod always abuts against the take-up roller.

8. The waste edge collection device for a slitting machine as described in claim 6, characterized in that, The waste edge collection device for the slitting machine also includes auxiliary rollers. Multiple auxiliary rollers are provided, and all of the multiple auxiliary rollers are rotatably mounted on the frame. The rotation axis of each auxiliary roller is parallel to the rotation axis of the cantilever extension. The multiple auxiliary rollers are used to transport the waste edge from the production line to the guide structure in a serpentine manner.