Bamboo curtain gum dipping device

By designing the moving mechanism and sufficient pressing mechanism of the bamboo curtain impregnation device, the problem of insufficient bamboo curtain impregnation is solved, the bamboo curtain is fully impregnated with glue, and the strength and service life of the bamboo board are improved.

CN223477910UActive Publication Date: 2025-10-28FUJIAN YONGQING CONTAINER NEW MATERIALS CO LTD +1
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Patent Information

Application Number
CN202422762841.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-28
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

Traditional bamboo curtain impregnation equipment is slow and difficult to fully impregnate, resulting in glue deficiency inside the bamboo curtain, affecting the strength and service life of the bamboo board.

Method used

A bamboo curtain glue dipping device is designed, which includes a glue dipping pool, a moving mechanism and a full pressing mechanism. Through the coordinated action of the lifting component, the displacement component and the full contact component, the bamboo curtain can be fully dipped in glue to avoid the glue shortage phenomenon.

Benefits of technology

The efficiency of bamboo curtain impregnation is improved, ensuring that the glue inside the bamboo curtain fully penetrates, enhancing the strength of the bamboo board and preventing the appearance of gaps after hot pressing, thus extending the service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a bamboo curtain gum dipping device which comprises a gum dipping pool, moving mechanisms and a sufficient pressing and holding mechanism, the moving mechanisms are oppositely arranged on the two sides of the gum dipping pool, and the moving mechanisms are both connected with the sufficient pressing and holding mechanism; when the bamboo curtain needs to be impregnated in the actual bamboo plate manufacturing process, the bamboo curtain can be put into the impregnation pool, then the displacement assembly is operated to drive the pressing and holding assembly to move to the position above the impregnation pool, then the lifting assembly is operated to drive the pressing and holding assembly to descend, and then the bamboo curtain is pressed into the impregnation pool through the pressing and holding assembly; and meanwhile, the full contact assembly is operated to repeatedly hammer and press the bamboo curtain and fully dip the bamboo curtain, so that the bamboo curtain can be better dipped with glue, the bamboo curtain can be more fully dipped with glue, the phenomenon that glue lacks in the bamboo curtain is avoided, gaps of the bamboo curtain after hot pressing of a board are prevented, and the strength of the bamboo board is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of bamboo board processing, and in particular to a bamboo curtain impregnation device. Background Technology

[0002] In the production of bamboo panels, bamboo strips are first woven into bamboo curtains and mats. Then, the bamboo curtains, mats, wood veneers, and film-coated paper are assembled and formed by hot pressing. When making bamboo panels, the bamboo curtains, mats, wood veneers, and film-coated paper are usually impregnated with glue and dried before being used to produce the bamboo panels.

[0003] Traditional bamboo curtain impregnation equipment is slow in impregnating bamboo curtains and makes it difficult to fully impregnate them. This often results in insufficient glue inside the bamboo curtain after impregnation, causing gaps after the bamboo curtain is pressed into the hot pressing plate. This leads to lower strength of the bamboo board and shortens its service life. Utility Model Content

[0004] (1) Technical issues to be resolved

[0005] To address the aforementioned problems in the prior art, this utility model provides a bamboo curtain impregnation device, which can better impregnate the bamboo curtain and ensure more thorough impregnation, avoiding any lack of adhesive inside the bamboo curtain, preventing gaps from appearing after the bamboo curtain is hot-pressed, and ensuring the strength of the bamboo board.

[0006] (2) Technical solution

[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:

[0008] A bamboo curtain impregnation device includes an impregnation tank, a moving mechanism, and a fully pressing mechanism. The moving mechanism is arranged opposite to each other on both sides of the impregnation tank, and each moving mechanism is connected to the fully pressing mechanism.

[0009] The upper part of the impregnation tank is provided with an opening;

[0010] The moving mechanism includes a lifting component and a displacement component. A lifting component is fixedly installed on both sides of the impregnation tank. One lifting component is linearly driven to a displacement component. The displacement components are all connected to the fully pressing mechanism.

[0011] The fully pressing mechanism includes a pressing component and a fully contacting component. All displacement components are connected to the pressing component, and a plurality of fully contacting components are provided at the lower part of the pressing component.

[0012] Furthermore, the lifting assembly includes a mounting bracket and a first linear drive component, the first linear drive component being mounted on the outer surface of the impregnation tank via the mounting bracket, and the first linear drive component being linearly driven connected to the displacement assembly.

[0013] Furthermore, the displacement assembly includes a track, a rotation drive, a lead screw, and a slide. The first linear drive is connected to the lower surface of the track. A groove is provided on the upper part of the track. The lead screw is rotatably connected to the groove. The rotation drive is rotatably driven by the lead screw. The lower part of the slide is connected to the lead screw and is also slidably connected to the groove. The upper part of the slide is connected to the pressing assembly.

[0014] Furthermore, it also includes reinforcing ribs, which are fixedly connected to the connection between the track and the first linear drive member.

[0015] Furthermore, the pressing assembly includes a movable plate, a second linear drive member, and a pressure plate. The two sides of the movable plate are respectively fixedly connected to the upper part of the slide table. The second linear drive member is installed on the movable plate. The pressure plate is disposed below the movable plate. The second linear drive member is linearly driven connected to the upper surface of the pressure plate. A plurality of fully contacting components are installed on the lower surface of the pressure plate.

[0016] Furthermore, the pressure plate is evenly provided with a number of drainage holes.

[0017] Furthermore, the fully contacted assembly includes a third linear drive member and a pressure hammer. The top of the third linear drive member is fixedly connected to the lower surface of the pressure plate, and the bottom of the third linear drive member is linearly driven connected to the pressure hammer.

[0018] Furthermore, a glue discharge port is provided at the lower part of the glue impregnation tank, and a glue discharge pipe is fixedly connected to the glue discharge port.

[0019] Furthermore, a filter screen is provided on the glue discharge port.

[0020] Furthermore, it also includes a controller, which is electrically connected to both the moving mechanism and the fully pressing mechanism.

[0021] (3) Beneficial effects

[0022] The beneficial effects of this utility model are as follows: In the actual bamboo board manufacturing process, when it is necessary to impregnate the bamboo curtain with glue, the bamboo curtain can be put into the impregnation tank. Then, the displacement component is operated, which moves the pressing component above the impregnation tank. Then, the lifting component is operated, which moves the pressing component down. Then, the pressing component presses the bamboo curtain into the impregnation tank. At the same time, the full contact component is operated, which repeatedly hammers and presses the bamboo curtain, so that the bamboo curtain is fully impregnated with glue. This can better impregnate the bamboo curtain and make it more fully impregnated, avoiding the phenomenon of insufficient glue inside the bamboo curtain, preventing gaps in the bamboo curtain after hot pressing, and ensuring the strength of the bamboo board. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the bamboo curtain impregnation device according to an embodiment of the present invention.

[0024] Figure 2 This is a front view of the overall structure of the bamboo curtain impregnation device according to an embodiment of the present invention.

[0025] Figure 3 This is a side view of the overall structure of the bamboo curtain impregnation device according to an embodiment of the present utility model;

[0026] [Explanation of Labels in the Attached Image]

[0027] 1. Moving plate; 2. Slide table; 3. Track; 4. Lead screw; 5. Mounting bracket; 6. First linear drive component; 7. Rotary drive component; 8. Glue dipping tank; 9. Glue discharge pipe; 10. Holding hammer; 11. Pressure plate; 12. Slide rod; 13. Second linear drive component; 14. Third linear drive component; 15. Reinforcing rib. Detailed Implementation

[0028] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.

[0029] Please refer to Figures 1 to 3 As shown, a bamboo curtain impregnation device of the present invention includes an impregnation tank 8, a moving mechanism and a fully pressing mechanism. The moving mechanism is arranged on both sides of the impregnation tank 8, and the moving mechanism is connected to the fully pressing mechanism.

[0030] The upper part of the impregnation tank 8 is provided with an opening;

[0031] The moving mechanism includes a lifting component and a displacement component. A lifting component is fixedly installed on both sides of the impregnation tank 8. One lifting component is linearly driven to a displacement component. The displacement components are all connected to the fully pressing mechanism.

[0032] The fully pressing mechanism includes a pressing component and a fully contacting component. All displacement components are connected to the pressing component, and a plurality of fully contacting components are provided at the lower part of the pressing component.

[0033] The working principle of this utility model is as follows: In the actual bamboo board production process, when it is necessary to impregnate the bamboo curtain with glue, the bamboo curtain can be put into the impregnation tank 8. Then, the displacement component is operated, which drives the pressing component to move above the impregnation tank 8. Then, the lifting component is operated, which drives the pressing component to descend. Then, the pressing component presses the bamboo curtain into the impregnation tank 8. At the same time, the full contact component is operated, which repeatedly hammers and presses the bamboo curtain, so that the bamboo curtain is fully impregnated with glue.

[0034] Furthermore, the lifting assembly includes a mounting frame 5 and a first linear drive component 6. The first linear drive component 6 is mounted on the outer surface of the impregnation tank 8 via the mounting frame 5, and the first linear drive component 6 is linearly driven connected to the displacement assembly.

[0035] As can be seen from the above description, it is advantageous to operate the first linear drive 6 when it is necessary to raise or lower the displacement component, so that the first linear drive 6 can drive the displacement component to raise or lower.

[0036] Furthermore, the displacement assembly includes a track 3, a rotation drive 7, a lead screw 4, and a slide 2. The first linear drive 6 is connected to the lower surface of the track 3. The upper part of the track 3 is provided with a sliding groove. The lead screw 4 is rotatably connected to the sliding groove. The rotation drive 7 is rotatably driven connected to the lead screw 4. The lower part of the slide 2 is connected to the lead screw 4. The lower part of the slide 2 is also slidably connected to the sliding groove. The upper part of the slide 2 is connected to the pressing assembly.

[0037] As can be seen from the above description, it is advantageous to operate the rotation drive 7 when it is necessary to move the pressing component, so that the rotation drive 7 drives the lead screw 4 to rotate, and the lead screw 4 drives the slide table 2 to move in the slide groove, while the slide table 2 drives the pressing component to move.

[0038] Furthermore, it also includes a reinforcing rib 15, which is fixedly connected to the connection between the track 3 and the first linear drive member 6.

[0039] As can be seen from the above description, it is beneficial to improve the compressive strength of track 3.

[0040] Furthermore, the pressing assembly includes a movable plate 1, a second linear drive member 13, and a pressure plate 11. The two sides of the movable plate 1 are respectively fixedly connected to the upper part of a slide table 2. The second linear drive member 13 is installed on the movable plate 1. The pressure plate 11 is disposed below the movable plate 1. The second linear drive member 13 is linearly driven connected to the upper surface of the pressure plate 11. A plurality of fully contacting components are installed on the lower surface of the pressure plate 11.

[0041] As can be seen from the above description, when it is necessary to press the bamboo curtain, the second linear drive 13 can be operated to drive the pressure plate 11 to press down and press the bamboo curtain into the glue impregnation tank 8. At the same time, the bamboo curtain is hammered and pressed by the fully contact component.

[0042] Furthermore, the pressure plate 11 is evenly provided with a plurality of drainage holes.

[0043] As can be seen from the above description, it is beneficial to discharge glue to the top of the pressure plate 11 through the drainage hole when the pressure plate 11 presses down on the bamboo curtain.

[0044] Furthermore, the fully contacted assembly includes a third linear drive member 14 and a pressure hammer. The top of the third linear drive member 14 is fixedly connected to the lower surface of the pressure plate 11, and the bottom of the third linear drive member 14 is linearly driven connected to the pressure hammer.

[0045] As can be seen from the above description, when it is necessary to hammer the bamboo curtain, the third linear drive 14 can be operated to drive the pressing hammer to reciprocate linearly and repeatedly hammer the bamboo curtain.

[0046] Furthermore, the lower part of the impregnation tank 8 is provided with a glue discharge port, and a glue discharge pipe is fixedly connected to the glue discharge port.

[0047] As can be seen from the above description, it is beneficial to discharge glue through the glue discharge port and glue discharge pipe.

[0048] Furthermore, a filter screen is provided on the glue discharge port.

[0049] As can be seen from the above description, it is beneficial to perform simple filtration of the glue when discharging it.

[0050] Furthermore, it also includes a controller, which is electrically connected to both the moving mechanism and the fully pressing mechanism.

[0051] As can be seen from the above description, it makes it more convenient for users to control the overall device.

[0052] Example 1

[0053] Please refer to Figures 1 to 3A bamboo curtain impregnation device includes an impregnation tank 8, a moving mechanism, and a fully pressing mechanism. The moving mechanism is arranged on both sides of the impregnation tank 8, and each moving mechanism is connected to the fully pressing mechanism.

[0054] The upper part of the impregnation tank 8 is provided with an opening;

[0055] The length and width of the opening are both greater than the length and width of the pressure plate 11;

[0056] The moving mechanism includes a lifting component and a displacement component. A lifting component is fixedly installed on both sides of the impregnation tank 8. One lifting component is linearly driven to a displacement component. The displacement components are all connected to the fully pressing mechanism.

[0057] The fully pressing mechanism includes a pressing component and a fully contacting component. All displacement components are connected to the pressing component, and a plurality of fully contacting components are provided at the lower part of the pressing component.

[0058] The lifting assembly includes a mounting frame 5 and a first linear drive component 6. The first linear drive component 6 is mounted on the outer surface of the impregnation tank 8 via the mounting frame 5, and the first linear drive component 6 is linearly driven connected to the displacement assembly.

[0059] The first linear drive component 6 is a hydraulic cylinder;

[0060] The mounting frame 5 is welded to the outer surface of the impregnation tank 8;

[0061] The displacement assembly includes a track 3, a rotation drive 7, a lead screw 4, and a slide 2. The first linear drive 6 is connected to the lower surface of the track 3. The upper part of the track 3 is provided with a sliding groove. The lead screw 4 is rotatably connected to the sliding groove. The rotation drive 7 is rotatably driven connected to the lead screw 4. The lower part of the slide 2 is connected to the lead screw 4. The lower part of the slide 2 is also slidably connected to the sliding groove. The upper part of the slide 2 is connected to the pressing assembly.

[0062] The lower part of the slide table 2 is provided with a threaded hole, and the lead screw 4 passes through the threaded hole and meshes with it.

[0063] The rotation drive component 7 is a stepper motor;

[0064] It also includes a reinforcing rib 15, which is fixedly connected to the connection between the track 3 and the first linear drive member 6 by welding;

[0065] The pressing assembly includes a movable plate 1, a second linear drive 13, and a pressure plate 11. The two sides of the movable plate 1 are respectively fixedly connected to the upper part of a slide table 2. The second linear drive 13 is installed on the movable plate 1. The pressure plate 11 is disposed below the movable plate 1. The second linear drive 13 is linearly driven connected to the upper surface of the pressure plate 11. A plurality of fully contacting components are installed on the lower surface of the pressure plate 11.

[0066] The second linear drive component 13 is an electric cylinder;

[0067] It also includes a slide rod 12. A slide rod 12 is provided on both sides of the second linear drive member 13. One side of the slide rod 12 is fixedly connected to the pressure plate 11, and the other side of the slide rod 12 is slidably connected to the movable plate 1.

[0068] The pressure plate 11 is evenly provided with a plurality of drainage holes;

[0069] The fully contact assembly includes a third linear drive member 14 and a pressure hammer. The top of the third linear drive member 14 is fixedly connected to the lower surface of the pressure plate 11, and the bottom of the third linear drive member 14 is linearly driven connected to the pressure hammer.

[0070] The third linear drive component 14 is a telescopic motor;

[0071] The pressure hammer is made of rubber, which has good toughness and wear resistance;

[0072] The lower part of the impregnation tank 8 is provided with a glue discharge port, and a glue discharge pipe is fixedly connected to the glue discharge port;

[0073] A filter screen is provided on the glue discharge port;

[0074] It also includes a controller, which is electrically connected to both the moving mechanism and the fully pressing mechanism;

[0075] The controller is model DATA-7311, and it is electrically connected to the first linear drive 6, the second linear drive 13, the third linear drive 14, and the rotary drive 7, respectively.

[0076] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0077] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A bamboo curtain impregnation device, characterized in that: It includes an impregnation tank, a moving mechanism, and a fully pressing mechanism. The moving mechanism is arranged on both sides of the impregnation tank, and each moving mechanism is connected to the fully pressing mechanism. The upper part of the impregnation tank is provided with an opening; The moving mechanism includes a lifting component and a displacement component. A lifting component is fixedly installed on both sides of the impregnation tank. One lifting component is linearly driven to a displacement component. The displacement components are all connected to the fully pressing mechanism. The fully pressing mechanism includes a pressing component and a fully contacting component. All displacement components are connected to the pressing component, and a plurality of fully contacting components are provided at the lower part of the pressing component.

2. The bamboo curtain impregnation device as described in claim 1, characterized in that: The lifting assembly includes a mounting frame and a first linear drive component. The first linear drive component is mounted on the outer surface of the impregnation tank via the mounting frame, and the first linear drive component is linearly driven connected to the displacement assembly.

3. The bamboo curtain impregnation device as described in claim 2, characterized in that: The displacement assembly includes a track, a rotary drive, a lead screw, and a slide. The first linear drive is connected to the lower surface of the track. The upper part of the track is provided with a sliding groove. The lead screw is rotatably connected to the sliding groove. The rotary drive is rotatably driven by the lead screw. The lower part of the slide is connected to the lead screw and is also slidably connected to the sliding groove. The upper part of the slide is connected to the pressing assembly.

4. The bamboo curtain impregnation device as described in claim 3, characterized in that: It also includes reinforcing ribs, which are fixedly connected to the connection between the track and the first linear drive member.

5. The bamboo curtain impregnation device as described in claim 3, characterized in that: The pressing assembly includes a movable plate, a second linear drive, and a pressure plate. The two sides of the movable plate are respectively fixedly connected to the upper part of the slide table. The second linear drive is installed on the movable plate. The pressure plate is disposed below the movable plate. The second linear drive is linearly driven connected to the upper surface of the pressure plate. A plurality of fully contacting components are installed on the lower surface of the pressure plate.

6. The bamboo curtain impregnation device as described in claim 5, characterized in that: The pressure plate is evenly provided with several drainage holes.

7. The bamboo curtain impregnation device as described in claim 6, characterized in that: The fully contact assembly includes a third linear drive and a pressure hammer. The top of the third linear drive is fixedly connected to the lower surface of the pressure plate, and the bottom of the third linear drive is linearly driven connected to the pressure hammer.

8. The bamboo curtain impregnation device as described in claim 1, characterized in that: The lower part of the impregnation tank is provided with a glue discharge port, and a glue discharge pipe is fixedly connected to the glue discharge port.

9. The bamboo curtain impregnation device as described in claim 8, characterized in that: A filter screen is installed on the glue discharge port.

10. The bamboo curtain impregnation device as described in claim 1, characterized in that: It also includes a controller, which is electrically connected to both the moving mechanism and the fully pressing mechanism.