Multi-layer synchronous feeding machine for rubber vulcanization

Abstract

The utility model provides a multi-layer synchronous feeding machine for rubber vulcanization, and belongs to the field of automation. The problem of manual auxiliary feeding of an existing vulcanizing machine is solved. The rubber vulcanization multi-layer synchronous feeding machine comprises a control system, a rack and a conveying belt, a feeding device and a strip cutting device are arranged at the two ends of the rack respectively and located on the two end sides of the conveying belt respectively, and the feeding device comprises a movable truss, two feeding mechanisms and a synchronizing mechanism. The slitting device comprises a supporting frame, a roller mechanism, a slitting mechanism and a feeding mechanism, a weighing mechanism is further arranged between the feeding mechanism and the slitting mechanism, and the roller mechanism, the slitting mechanism, the weighing mechanism and the feeding mechanism are sequentially installed in the supporting frame at intervals. The strip cutting device, the conveying belt and the strip cutting device are controlled by the control system to form automatic operation of cutting the roll material into strips and feeding the roll material into the vulcanizing machine. The strip cutting and feeding device has the advantage of high-efficiency strip cutting and feeding.

Description

Technical Field

[0001] This utility model belongs to the field of automation and relates to a feeding machine, particularly a multi-layer synchronous feeding machine for rubber vulcanization. Background Technology

[0002] Rubber products require vulcanization equipment, such as vulcanizing machines, during the production process. A vulcanizing machine is a machine used to vulcanize various rubber and plastic products.

[0003] Existing rubber vulcanizing machines vulcanize rubber products by closing the upper and lower molds. A blowing device is installed on the side of the vulcanizing machine away from the feeding machine. When the upper and lower molds are demolded, the blowing device blows the formed product out of the mold, completing the production process. The feeding process requires manual assistance, with manual cutting of rubber sheets and feeding into the vulcanizing machine. This results in a large investment of human resources and labor intensity, slow feeding efficiency, and potential safety hazards. Summary of the Invention

[0004] The purpose of this invention is to address the aforementioned problems in the existing technology by providing a multi-layer synchronous feeding machine for rubber vulcanization, thereby solving these problems.

[0005] The purpose of this utility model can be achieved through the following technical solution: a rubber vulcanization multi-layer synchronous feeding machine, including a control system, a frame and a conveyor belt for conveying and storing vulcanized rubber strips, characterized in that a feeding device for automatic feeding and a cutting device for automatic cutting of rubber strips are respectively provided at both ends of the frame;

[0006] The feeding device and the cutting device are located at both ends of the conveyor belt, respectively.

[0007] The feeding device includes a movable truss, two feeding mechanisms arranged vertically, and a synchronization mechanism for driving the feeding mechanisms to move synchronously.

[0008] The slitting device includes a support frame for support, a roller mechanism for driving the movement of the rolled material, a slitting mechanism for cutting the rolled material into strips, and a feeding mechanism for feeding the strips.

[0009] A weighing mechanism is also provided between the feeding mechanism and the cutting mechanism, wherein the weighing mechanism is used to weigh the rolled material after it is cut into strips;

[0010] The roller mechanism, cutting mechanism, weighing mechanism and feeding mechanism are installed sequentially and at intervals in the support frame. Under the control of the control system, the cutting device, conveyor belt and cutting device form an automated operation of cutting the roll material into strips and feeding them into the vulcanizing machine.

[0011] In the aforementioned rubber vulcanizing multi-layer synchronous feeding machine, the support frame is equipped with a trimming mechanism for trimming the edges of the roll material. The trimming mechanism includes two trimming wheels for trimming the edges of the roll material, a rotating shaft for mounting the trimming wheels and driving them to rotate, and a drive motor for driving the rotating shaft to move.

[0012] In the aforementioned rubber vulcanizing multi-layer synchronous feeding machine, the trimming mechanism is located in front of the roll mechanism and is used for trimming and cutting the roll material.

[0013] In the above-mentioned rubber vulcanizing multi-layer synchronous feeding machine, the two feeding mechanisms are movably installed on the movable truss in an up-down structure and are driven to move synchronously by the synchronous mechanism, and there is a gap between the feeding mechanisms.

[0014] In the aforementioned rubber vulcanizing multi-layer synchronous feeding machine, the feeding mechanism includes a feeding plate for feeding and conveying rubber sheets, a guide rail seat for movably mounting the feeding plate, a drive unit for driving the feeding plate to move and feed materials, and a valve assembly for unloading the rubber sheets into the vulcanizing machine.

[0015] In the aforementioned rubber vulcanizing multi-layer synchronous feeding machine, the feeding plate achieves relative movement and feeding motion through the transmission and cooperation of the drive unit, air valve assembly, moving truss and synchronous mechanism structure.

[0016] In the aforementioned rubber vulcanizing multi-layer synchronous feeding machine, the synchronous mechanism includes two synchronous seats located on both sides of a movable truss, a movable plate laid on the synchronous seats and movably installed on the movable truss, and drive components for driving the synchronous seats to move laterally and the movable plate to move longitudinally, respectively.

[0017] In the aforementioned rubber vulcanizing multi-layer synchronous feeding machine, the driving components are all servo motors and ball screw drives that work together to drive the relative movement of the moving truss.

[0018] Compared with existing technologies, this multi-layer synchronous feeding machine for rubber vulcanization has the following advantages:

[0019] 1. The entire process of rolling, trimming, cutting, weighing and feeding is completed in a fully automated manner, and the connection between each process is orderly and smooth. This makes the feeding process of the rubber vulcanizing multi-layer synchronous feeder orderly, which greatly improves work efficiency and saves labor costs for manual feeding.

[0020] 2. By utilizing the combined structure of the cutting device, conveyor belt, and feeding device, the rolled material can be effectively cut into strips and fed into the vulcanizing machine in an orderly and rapid manner, saving feeding time and achieving high feeding efficiency. Attached Figure Description

[0021] Figure 1This is a three-dimensional structural diagram of the multi-layer synchronous feeding machine for rubber vulcanization.

[0022] Figure 2 This is a three-dimensional structural diagram of the strip cutting device of the multi-layer synchronous feeding machine for rubber vulcanization.

[0023] Figure 3 This is a side view of the strip cutting device of the multi-layer synchronous feeding machine for rubber vulcanization.

[0024] Figure 4 This is a partial three-dimensional structural diagram of the cutting device of the multi-layer synchronous feeding machine for rubber vulcanization.

[0025] Figure 5 This is a partial three-dimensional structural diagram of the cutting device of the multi-layer synchronous feeding machine for rubber vulcanization.

[0026] In the diagram, 1 is the frame; 2 is the conveyor belt; 3 is the moving truss; 4 is the support frame; 5 is the roller mechanism; 6 is the cutting mechanism; 7 is the feeding mechanism; 8 is the trimming wheel; 9 is the rotating shaft; 10 is the loading plate; 11 is the guide rail seat; 12 is the drive unit; 13 is the air valve assembly; 14 is the synchronization seat; 15 is the moving plate; and 16 is the drive assembly. Detailed Implementation

[0027] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, this rubber vulcanizing multi-layer synchronous feeding machine includes a control system, a frame 1, and a conveyor belt 2 for conveying and storing vulcanized rubber strips. At both ends of the frame 1 are a feeding device for automatic feeding and a cutting device for automatic cutting of the rubber strips. The feeding device and the cutting device are located at both ends of the conveyor belt 2. The feeding device includes a movable truss 3, two feeding mechanisms arranged vertically, and a synchronization mechanism for driving the feeding mechanisms to move synchronously. The cutting device includes a support frame for support. 4. A roller mechanism 5 for driving the movement of the coil, a cutting mechanism 6 for cutting the coil into strips, and a feeding mechanism 7 for feeding the strips. A weighing mechanism is also provided between the feeding mechanism 7 and the cutting mechanism 6. The weighing mechanism is used to weigh the coil after it is cut into strips. The roller mechanism 5, the cutting mechanism 6, the weighing mechanism and the feeding mechanism 7 are installed in the support frame 4 in sequence at intervals. The cutting device, the conveyor belt 2 and the cutting device form an automated operation of cutting the coil into strips and feeding them into the vulcanizing machine under the control of the control system.

[0029] The entire process of rolling, trimming, cutting, weighing, and feeding is fully automated, with smooth and orderly connections between each process. This ensures that the feeding process of the multi-layer synchronous feeder for rubber vulcanization is orderly, greatly improving work efficiency and saving labor costs associated with manual feeding. At the same time, by utilizing the coordinated structure of the cutting device, conveyor belt 2, and feeding device, the rolled material can be effectively cut into strips and fed into the vulcanizing machine in an orderly and rapid manner, saving feeding time and achieving high-efficiency feeding.

[0030] Work steps

[0031] S1: The rolled material is trimmed and cut by the trimming mechanism;

[0032] S2: The roll mechanism conveys the trimmed roll material to the area below the strip cutting mechanism 6;

[0033] S3: The feeding mechanism 7 fixes the coil material located below the cutting mechanism 6 and cuts it into strips;

[0034] S4: The cut rubber strips are moved onto the conveyor belt 2 by the feeding mechanism 7 and conveyed to the loading device;

[0035] S5: The rubber strips are fed into the vulcanizing machine synchronously and alternately through two feeding mechanisms.

[0036] To elaborate further, in order to facilitate the automatic trimming of the rolled material and its feeding to the cutting mechanism 6 below, the support frame 4 is equipped with a trimming mechanism for trimming the rolled material. The trimming mechanism includes two trimming wheels 8 for trimming the rolled material, a rotating shaft 9 for mounting the trimming wheels 8 and driving them to rotate, and a drive motor for driving the rotating shaft 9. The trimming mechanism is located on the front side of the roll mechanism and is used for trimming and cutting the rolled material.

[0037] To elaborate further, in order to achieve synchronous and staggered feeding into the vulcanizing machine, two feeding mechanisms are movably mounted on the movable truss 3 in an upper and lower structure, and are driven to move synchronously by a synchronization mechanism. There is a gap between the feeding mechanisms. The feeding mechanism includes a feeding plate 10 for feeding and conveying film, a guide rail seat 11 for movably mounting the feeding plate 10, a drive unit 12 for driving the feeding plate 10 to move and feed material, and a valve assembly 13 for unloading film into the vulcanizing machine. The feeding plate 10 achieves relative moving feeding motion through the transmission and cooperation of the drive unit 12, the valve assembly 13, the movable truss 3 and the synchronization mechanism.

[0038] Preferably, the synchronization mechanism includes two synchronization seats 14 located on both sides of the movable truss 3, a movable plate 15 laid on the synchronization seats 14 and for the movable truss 3 to be movably installed, and drive components 16 for driving the synchronization seats 14 to move laterally and the movable plate 15 to move longitudinally. The drive components 16 are all driven by a servo motor and a ball screw transmission to drive the movable truss 3 to move relative to each other.

[0039] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

[0040] Although this document frequently uses terms such as frame 1, conveyor belt 2, moving truss 3, support frame 4, roller mechanism 5, cutting mechanism 6, feeding mechanism 7, trimming wheel 8, rotating shaft 9, loading plate 10, guide rail seat 11, drive unit 12, air valve assembly 13, synchronization seat 14, moving plate 15, and drive assembly 16, the possibility of using other terms is not excluded. These terms are used merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.

Claims

1. A multi-layer synchronous feeding machine for rubber vulcanization, comprising a control system, a frame (1), and a conveyor belt (2) for conveying and storing vulcanized rubber strips, characterized in that, A feeding device for automatic feeding and a cutting device for automatic cutting of rubber are respectively provided at both ends of the frame (1); The feeding device and the cutting device are located at both ends of the conveyor belt (2); The feeding device includes a movable truss (3), two feeding mechanisms arranged in an upper and lower structure, and a synchronization mechanism for driving the feeding mechanisms to move synchronously. The strip cutting device includes a support frame (4) for support, a roller mechanism (5) for driving the movement of the roll, a strip cutting mechanism (6) for cutting the roll into strips, and a feeding mechanism (7) for feeding the strips. A weighing mechanism is also provided between the feeding mechanism (7) and the cutting mechanism (6), wherein the weighing mechanism is used to weigh the rolled material after it is cut into strips; The roller mechanism (5), the cutting mechanism (6), the weighing mechanism and the feeding mechanism (7) are installed in the support frame (4) in sequence at intervals. The cutting device, the conveyor belt (2) and the cutting device form an automated operation of cutting the roll material into strips and feeding it into the vulcanizing machine under the control of the control system.

2. The multi-layer synchronous feeding machine for rubber vulcanization according to claim 1, characterized in that, The support frame (4) is equipped with a trimming mechanism for trimming the edges of the rolled material. The trimming mechanism includes two trimming wheels (8) for trimming the edges of the rolled material, a rotating shaft (9) for mounting the trimming wheels (8) and driving them to rotate, and a drive motor for driving the rotating shaft (9) to move.

3. The multi-layer synchronous feeding machine for rubber vulcanization according to claim 2, characterized in that, The trimming mechanism is located in front of the roll mechanism and is used for trimming and cutting the rolled material.

4. The multi-layer synchronous feeding machine for rubber vulcanization according to claim 1, characterized in that, The two feeding mechanisms are movably mounted on the movable truss (3) in an up-down structure and are driven to move synchronously by a synchronization mechanism. There is a gap between the feeding mechanisms. The feeding mechanism includes a feeding plate (10) for feeding and conveying film, a guide rail seat (11) for movably mounting the feeding plate (10), a drive unit (12) for driving the feeding plate (10) to move and feed material, and a valve assembly (13) for unloading film into the vulcanizing machine.

5. The multi-layer synchronous feeding machine for rubber vulcanization according to claim 4, characterized in that, The feeding plate (10) achieves relative movement and feeding motion through the transmission and cooperation of the drive unit (12), the air valve assembly (13), the moving truss (3) and the synchronous mechanism.

6. The multi-layer synchronous feeding machine for rubber vulcanization according to claim 1, characterized in that, The synchronization mechanism includes two synchronization seats (14) located on both sides of the movable truss (3), a movable plate (15) laid on the synchronization seats (14) and movably installed on the movable truss (3), and drive components (16) for driving the synchronization seats (14) to move laterally and the movable plate (15) to move longitudinally.

7. The multi-layer synchronous feeding machine for rubber vulcanization according to claim 6, characterized in that, The drive components (16) are all servo motors and ball screws that work together to drive the relative movement of the moving truss (3).

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