Novel fitting, bending and assembling jig

By designing a new type of fitting bending assembly fixture and adopting an upper and lower mold pressing structure to realize multi-process automated assembly, the problems of low efficiency and manual dependence in traditional die cutting and hardware assembly are solved, and production efficiency and product quality are improved.

CN223478375UActive Publication Date: 2025-10-28SUZHOU BAI RUIXING IND CO LTD
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Patent Information

Application Number
CN202423074093.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-28
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Traditional die-cutting and hardware assembly processes require multiple steps and staff collaboration, resulting in low efficiency, high costs, and a tendency for poor fit.

Method used

A new type of fitting and bending assembly fixture is designed, including a bottom plate, a lower mold forming plate, an upper mold forming plate and a guide pin. The multi-process automated assembly is achieved by pressing the upper and lower molds together, and the guide pin and spring structure are used to ensure uniform fitting and accurate bending of the product.

Benefits of technology

It realizes efficient assembly of multiple processes with one person operating, reduces labor requirements, improves production efficiency and product quality, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel fitting, bending and assembling jig. The novel fitting, bending and assembling jig comprises a lower base plate, a lower die forming plate, an upper die forming plate and guide columns. The lower die forming plate is arranged on the lower base plate; the upper die forming plate is arranged above the lower die forming plate; the guide column penetrates through the lower die forming plate and the upper die forming plate and is connected with the upper die forming plate. A plurality of lower fitting grooves and upper fitting grooves are correspondingly formed in the lower die forming plate and the upper die forming plate respectively; a fitting cavity is formed between the fitting lower groove and the fitting upper groove; a lower die forming insert and an upper die forming insert are correspondingly arranged on the side edge of the lower attaching groove and the side edge of the upper attaching groove respectively, and a bending groove is further formed in the side of the upper die forming insert. The lower die forming insert is fixed on the lower backing plate through a bending insert; the lower die forming insert, the upper die forming insert and the bending groove are matched to complete product bending. The device is simple in structure and reasonable in design, through up-down pressing and bending forming of the upper forming die and the lower forming die, the workload of workers is reduced, and the traditional die cutting and bending assembling attaching mode is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of manufacturing, and specifically relates to a novel bonding, bending and assembly fixture. Background Technology

[0002] In the die-cutting and hardware assembly fields, traditional assembly, bonding, and bending processes face many problems. One person cannot perform multiple assembly, bonding, and bending processes; assembly requires the assistance of two or more workers. This labor-intensive approach is not only inefficient but also highly dependent on manual labor, leading to increased production costs.

[0003] At the same time, because the assembly process requires multiple steps and the collaboration of multiple workers, it not only increases the workload but may also lead to problems such as poor fit, making it difficult to meet the current market demand for high efficiency.

[0004] Therefore, existing die-cutting and hardware assembly fixtures urgently need improvement. Utility Model Content

[0005] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide a new type of bonding and bending assembly fixture with a simple structure and reasonable design. It can be formed by pressing and bending the upper and lower forming molds. Multiple products can be completed in each pressing, which can effectively save labor and reduce the workload of workers. It fundamentally improves the bonding method of traditional die-cutting and bending assembly.

[0006] Technical Solution: To achieve the above objectives, this utility model provides a novel bonding and bending assembly fixture, including a lower pad, a lower die forming plate, an upper die forming plate, and a set of guide pillars. The lower die forming plate is disposed on the lower pad; the upper die forming plate is disposed above the lower die forming plate; the guide pillars pass through the lower die forming plate and are connected to the upper die forming plate; the lower die forming plate and the upper die forming plate are respectively provided with a plurality of bonding lower grooves and bonding upper grooves; a bonding cavity is formed between the bonding lower grooves and the bonding upper grooves; the sides of the bonding lower grooves and the bonding upper grooves are respectively provided with lower die forming blocks and upper die forming blocks, and a bending groove is also provided on the side of the upper die forming block; the lower die forming block is fixed to the lower pad by a bending insert; the lower die forming block, the upper die forming block, and the bending groove cooperate to complete the product bending. By pressing the lower die forming plate and the upper die forming plate together, the bonding of the entire product can be more uniform and the bending dimensions more accurate.

[0007] Furthermore, the fitting cavity is equipped with eight sets, which can effectively improve the assembly efficiency and reduce the slow efficiency of putting in less and taking out more.

[0008] Furthermore, during pressing, the bending insert ensures that the lower die forming block protrudes from the lower die forming plate and combines with the upper die forming plate, thereby achieving the bending effect.

[0009] Furthermore, a number of auxiliary guide posts are provided between the lower mold forming plate and the lower pad plate; a number of sleeves are provided on the lower pad plate; the lower end of the auxiliary guide post is located inside the sleeve, and the upper end is connected to the lower mold forming plate.

[0010] Furthermore, several springs are provided between the lower mold forming plate and the lower pad plate.

[0011] Furthermore, the lower mold forming plate and the lower pad are opened by springs. After the lower mold forming block is opened by springs, the lower mold forming block retracts into the lower mold forming plate. After the springs are pressed together, the lower mold forming block is guided into the bending groove, and the product is formed.

[0012] Furthermore, the lower mold forming plate is provided with guide post through holes, and the guide post passes through the guide post through holes; when the lower end of the guide post abuts against the lower pad plate, there is only a gap of one product thickness between the lower mold forming plate and the upper mold forming plate, and the spring is in a compressed state at this time.

[0013] Furthermore, the upper groove of the bonding surface is provided with several clearance grooves; the upper groove of the bonding surface is provided with several positioning protrusions. The clearance grooves prevent damage to the product periphery during the pressing process; the positioning protrusions guide and position the product during the slow pressing process.

[0014] Furthermore, the lower groove is provided with a fitting groove. The fitting groove provides positioning for product placement.

[0015] Furthermore, the upper mold forming plate is provided with several product upper end positioning grooves between the upper grooves. The product upper end positioning grooves provide positioning and protection for the bending structure at the upper end of the product, preventing product damage.

[0016] As can be seen from the above technical solution, this utility model has the following beneficial effects:

[0017] 1. This utility model provides a novel bonding and bending assembly fixture, in which the product is placed inside the bonding cavity, enabling the entire product to be bonded with higher quality.

[0018] 2. This utility model provides a novel bonding and bending assembly fixture with a simple structure and reasonable design. The upper and lower forming templates clamp the product, and the upper and lower driving mechanism is connected to an external pressing machine. Multiple sets of products can be completed at one time, which effectively saves labor, reduces the workload of workers, and better meets the needs of production. Attached Figure Description

[0019] Figure 1 This is a structural schematic diagram of a novel bonding and bending assembly fixture according to the present invention;

[0020] Figure 2This is a schematic diagram of the bending insert and auxiliary guide post in a novel bonding bending assembly fixture according to this utility model;

[0021] Figure 3 This is a partial structural diagram of the lower die forming plate in a novel bonding bending assembly fixture according to this utility model;

[0022] Figure 4 This is a partial structural diagram of the upper mold forming plate in a novel bonding and bending assembly fixture according to this utility model;

[0023] In the picture:

[0024] 1-Lower pad; 11-Auxiliary guide post; 12-Sleeve; 13-Spring;

[0025] 2-Lower mold forming plate; 21-Fitting lower groove; 22-Lower mold forming insert; 23-Bending insert; 24-Guide post through hole;

[0026] 211 - Fitting groove;

[0027] 3-Upper mold forming plate; 31-Fitting upper groove; 32-Upper mold forming insert; 33-Bending groove; 34-Product upper positioning groove;

[0028] 311 - Alignment groove; 312 - Positioning protrusion;

[0029] 4-Guide post. Detailed Implementation

[0030] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model. Example

[0031] In this embodiment, as Figures 1 to 4This utility model discloses a novel bonding and bending assembly fixture, comprising a lower pad 1, a lower die forming plate 2, an upper die forming plate 3, and a set of guide pillars 4; the lower die forming plate 2 is disposed on the lower pad 1; the upper die forming plate 3 is disposed above the lower die forming plate 2; the guide pillars 4 pass through the lower die forming plate 2 and are disposed and connected to the upper die forming plate 3; the lower die forming plate 2 and the upper die forming plate 3 are respectively provided with a plurality of bonding grooves 21 and bonding grooves 22. The upper groove 31 is closed; a fitting cavity is formed between the lower groove 21 and the upper groove 31; the lower groove 21 and the upper groove 31 are respectively provided with a lower mold forming block 22 and an upper mold forming block 32 on their sides, and a bending groove 33 is also provided on the side of the upper mold forming block 32; the lower mold forming block 22 is fixed to the lower pad 1 by a bending insert 23; the lower mold forming block 22, the upper mold forming block 32 and the bending groove 33 cooperate to complete the product bending.

[0032] Specifically, eight sets of grooves are provided between the lower mold forming plate 2 and the upper mold forming plate 3, and the eight sets of grooves are evenly distributed in two columns and four rows between the lower mold forming plate 2 and the upper mold forming plate 3.

[0033] In this embodiment, as Figure 2 A plurality of auxiliary guide posts 11 are provided between the lower mold forming plate 2 and the lower pad plate 1; a plurality of sleeves 12 are provided on the lower pad plate 1; the lower end of the auxiliary guide post 11 is located inside the sleeve 12, and the upper end is connected to the lower mold forming plate 2.

[0034] In this embodiment, as Figure 1 Several springs 13 are also provided between the lower mold forming plate 2 and the lower pad plate 1.

[0035] Specifically, the lower die forming plate 2 and the lower pad plate 1 are opened by the spring 13. After the lower die forming block 22 is opened by the spring 13, the lower die forming block 22 retracts into the lower die forming plate 2. After the spring 13 presses it closed, the lower die forming block 22 is guided into the bending groove 33 of the upper die forming plate 3. Together with the upper die forming block 32, the product bending is completed.

[0036] In this embodiment, as Figure 3 The lower mold forming plate 2 is provided with guide post through holes 24, and the guide post 4 passes through the guide post through holes 24; when the lower end of the guide post 4 abuts against the lower pad plate 1, there is only a gap of one product thickness between the lower mold forming plate 2 and the upper mold forming plate 3, and at this time the spring 13 is in a compressed state.

[0037] Specifically, the guide post 4 is inserted into the lower mold forming plate 2. When the lower end of the guide post 4 abuts against the lower pad plate 1, the gap between the lower mold forming plate 2 and the upper mold forming plate 3 is within 0.02 mm, which is used to ensure the bending accuracy of the product.

[0038] In this embodiment, as Figure 4The upper groove 31 is provided with several clearance grooves 311 around its periphery; the upper groove 31 is provided with several positioning protrusions 312 inside its interior.

[0039] Specifically, the clearance groove 311 is back-milled to a depth of 6.0 mm.

[0040] In this embodiment, as Figure 3 The lower groove 21 is provided with a fitting groove 211.

[0041] Specifically, the fitting groove 211 is back-milled to a depth of 2.65 mm with a tolerance of +0.02 mm. After the milling is completed, the perimeter of the milled area needs to be cleaned.

[0042] In this embodiment, as Figure 4 Several product upper positioning grooves 34 are also provided between the upper mold forming plate 3 and the upper groove 31.

[0043] Specifically, the upper positioning groove 34 of the product is machined by back milling, with a milling depth of 28 mm.

[0044] The working principle of the above embodiments is as follows:

[0045] This utility model discloses a novel bonding and bending assembly fixture. The product and PC parts are stably placed in the bonding lower groove 21 and positioned by the bonding groove 211. At the same time, the part to be bent is placed on the lower mold forming block 22, and the upper end of the product that has been bent is located below the upper positioning groove 34 of the product.

[0046] When the operation begins, the external press releases pressure and slowly presses the upper mold forming plate 3 and the lower mold forming plate 2 together. The upper end of the product, which has been bent, extends into the upper positioning groove 34 of the product. At the same time, it works with several positioning protrusions 312 to complete the positioning. The lower mold forming block 22, the upper mold forming block 32 and the bending groove 33 work together to complete the partial bending of the product until the lower end of the guide post 4 abuts against the lower pad plate 1. At this time, the spring 13 is compressed.

[0047] After the operation is completed, the pressure of the external press is removed, and spring 13 lifts the lower mold forming plate 2. At this time, the processed product can be taken out.

[0048] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.

Claims

1. A novel fitting and bending assembly fixture, characterized in that: include: The lower pad (1) and the lower mold forming plate (2) are provided on the lower pad (1); Upper mold forming plate (3), which is located above the lower mold forming plate (2); A set of guide pillars (4) are provided through the lower mold forming plate (2) and the upper mold forming plate (3), and are connected to the upper mold forming plate (3); The lower mold forming plate (2) and the upper mold forming plate (3) are respectively provided with a plurality of lower fitting grooves (21) and upper fitting grooves (31); a fitting cavity is formed between the lower fitting grooves (21) and the upper fitting grooves (31); The sides of the lower fitting groove (21) and the upper fitting groove (31) are respectively provided with a lower mold forming block (22) and an upper mold forming block (32), and a bending groove (33) is also provided on the side of the upper mold forming block (32); the lower mold forming block (22) is fixed to the lower pad (1) by bending insert (23); The lower die forming block (22), the upper die forming block (32), and the bending groove (33) work together to complete the product bending.

2. The novel bonding and bending assembly fixture according to claim 1, characterized in that: A number of auxiliary guide posts (11) are provided between the lower mold forming plate (2) and the lower pad plate (1); a number of sleeves (12) are provided on the lower pad plate (1); the lower end of the auxiliary guide post (11) is located inside the sleeve (12), and the upper end is connected to the lower mold forming plate (2).

3. The novel bonding and bending assembly fixture according to claim 1, characterized in that: Several springs (13) are also provided between the lower mold forming plate (2) and the lower pad plate (1).

4. The novel bonding and bending assembly fixture according to claim 1, characterized in that: The lower mold forming plate (2) is provided with a guide post through hole (24), and the guide post (4) passes through the guide post through hole (24); when the lower end of the guide post (4) abuts against the lower pad plate (1), there is only a product thickness gap between the lower mold forming plate (2) and the upper mold forming plate (3), and the spring (13) is in a compressed state at this time.

5. The novel bonding and bending assembly fixture according to claim 1, characterized in that: The upper groove (31) of the fitting is provided with several clearance grooves (311) around its periphery; the upper groove (31) of the fitting is provided with several positioning protrusions (312).

6. The novel bonding and bending assembly fixture according to claim 1, characterized in that: The lower groove (21) is provided with a fitting groove (211).

7. The novel bonding and bending assembly fixture according to claim 1, characterized in that: Several product upper positioning grooves (34) are also provided between the upper mold forming plate (3) and the upper groove (31).