Floor cotton compacting device

Abstract

The utility model discloses a ground cotton compacting device which comprises a supporting mechanism, a bagging mechanism is installed on the upper side in the supporting mechanism, a compacting mechanism is fixedly connected to the upper side of the supporting mechanism, a discharging mechanism is installed on the right side of the compacting mechanism, and a control panel is fixedly connected to the corner of the right side in front of the compacting mechanism. The supporting mechanism comprises a supporting bottom plate, a supporting hydraulic rod and a mounting groove, the bagging mechanism comprises a compression bottom plate, a supporting rod and a fixing ring, and the compacting mechanism comprises a compression cylinder, a compression platform, a funnel, a supporting column, a mounting plate, a stabilizing rod, a compression hydraulic rod, a first feeding baffle, a compacting plate and a fixing groove. The discharging mechanism comprises a supporting plate, a feeding platform, an alignment baffle, a second feeding baffle, a feeding plate and a feeding hydraulic rod. By means of the structure, fluffy falling cotton can be compacted, and a warehouse can store more falling cotton.

Description

Technical Field

[0001] This utility model relates to the field of cotton compaction technology, and in particular to a ground-based cotton compaction device. Background Technology

[0002] Fallen cotton, commonly known as fallen yarn, is typically left in the fields after cotton harvesting. Because it wasn't fully collected, this cotton can be recycled for various uses, such as papermaking, partition making, or mushroom cultivation. These scraps not only take up warehouse space and affect raw material inventory, but can also increase processing difficulties due to moisture and other issues. However, through technological innovation, some companies are further processing these "scraps," turning waste into treasure, for example, by producing refined cotton for use in the manufacture of RMB banknote paper or high-value products like medical cotton. This reuse not only solves the processing problem but also creates economic value, demonstrating the practical application of sustainable development principles.

[0003] Because fallen cotton is in a dispersed and fluffy state, it occupies a lot of space during recycling and bagging, resulting in wasted space and preventing warehouses from storing more fallen cotton. Therefore, we propose a fallen cotton compaction device to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a device for compacting cotton that has fallen to the ground. The supporting mechanism can support various mechanisms and support the upper mechanism after compression, which facilitates the replacement of the bagging mechanism. The bagging mechanism can bag the cotton that has fallen to the ground and provides a lower compression plate. The compaction mechanism can compact the cotton that has fallen to the ground and facilitate the unloading of the cotton that has fallen to the ground. The feeding mechanism can put the cotton that has fallen to the ground into the compaction mechanism, making the feeding more convenient.

[0005] To achieve the above objectives, a cotton compaction device is provided, including a support mechanism, a bagging mechanism installed on the upper side inside the support mechanism, a compaction mechanism fixedly connected to the upper side of the support mechanism, a material dispensing mechanism installed on the right side of the compaction mechanism, and a control panel fixedly connected to the right corner in front of the compaction mechanism.

[0006] Preferably, the support mechanism includes a support base plate, a support hydraulic rod, and a mounting groove. The mounting groove is located in the middle of the upper side of the support base plate, and the support hydraulic rod is fixedly connected to the four corners of the support base plate.

[0007] Preferably, the bagging mechanism includes a compression base plate, a support rod, and a fixing ring. The compression base plate is snapped into the mounting groove, the support rod is fixedly connected to the upper edge of the compression base plate, and the fixing ring is fixedly connected to the upper side of the support rod.

[0008] Preferably, the compaction mechanism includes a compression cylinder, a compression platform, a funnel, a support column, a mounting plate, a stabilizing rod, a compression hydraulic rod, a first feed baffle, a compaction plate, and a fixing groove. The compression platform is fixedly connected to the upper side of the support hydraulic rod at a corner, the compression cylinder is fixedly connected to the groove in the middle of the compression platform, and the funnel is fixedly connected to the upper side of the compression cylinder.

[0009] Preferably, the first feed baffle is fixedly connected to the front side of the funnel, the support column is fixedly connected to the upper corner of the compression platform, the mounting plate is fixedly connected to the upper side of the support column, the compression hydraulic rod is fixedly connected to the middle of the mounting plate, the stabilizing rod is fixedly connected between the mounting plate and the compression hydraulic rod, the compaction plate is fixedly connected to the telescopic end of the compression hydraulic rod, and the fixing groove is provided on the lower side of the compression platform.

[0010] Preferably, the feeding mechanism includes a support plate, a feeding platform, an alignment baffle, a second feeding baffle, a feeding plate, and a feeding hydraulic rod, wherein the alignment baffle is disposed below the first feeding baffle in the compression platform.

[0011] Preferably, the feeding platform is fixedly connected to the right side of the alignment baffle, the second feeding baffle is fixedly connected to the upper right edge of the feeding platform and aligned with the first feeding baffle, the support plate is fixedly connected to the lower side of the feeding platform, the feeding hydraulic rod is fixedly connected to the upper rear side of the feeding platform, the feeding plate is fixedly connected to the left side of the feeding hydraulic rod, and the feeding plate is slidably connected between the second feeding baffle and the first feeding baffle.

[0012] The beneficial effects of this utility model are as follows: the support mechanism can support each mechanism and support the upper mechanism after compression, which facilitates the replacement of the bagging mechanism. The bagging mechanism can bag the cotton that has fallen to the ground and provides a lower compression plate. The compaction mechanism can compact the cotton that has fallen to the ground and make it easy to unload it. The feeding mechanism can put the cotton that has fallen to the ground into the compaction mechanism, making feeding more convenient. The control panel can control the start and stop of all hydraulic rods, which is convenient for employees to operate.

[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0015] Figure 1 This is a perspective view of a ground-level cotton compaction device according to the present invention;

[0016] Figure 2 This is a schematic diagram of the support mechanism structure of a ground-mounted cotton compaction device according to the present invention;

[0017] Figure 3 This is a schematic diagram of the bagging mechanism of a cotton compaction device for flooring according to the present invention;

[0018] Figure 4 This is a schematic diagram of the upper compaction mechanism of a ground-level cotton compaction device according to the present invention;

[0019] Figure 5 This is a schematic diagram of the lower compaction mechanism of a ground-level cotton compaction device according to the present invention;

[0020] Figure 6 This is a schematic diagram of the material feeding mechanism of a ground-level cotton compaction device according to the present invention;

[0021] Legend:

[0022] 1. Support mechanism; 101. Support base plate; 102. Support hydraulic rod; 103. Mounting groove; 2. Bagging mechanism; 201. Compression base plate; 202. Support rod; 203. Fixing ring; 3. Compaction mechanism; 301. Compression cylinder; 302. Compression platform; 303. Funnel; 304. Support column; 305. Mounting plate; 306. Stabilizing rod; 307. Compression hydraulic rod; 308. First feed baffle; 309. Compaction plate; 310. Fixing groove; 4. Discharge mechanism; 401. Support plate; 402. Feeding platform; 403. Alignment baffle; 404. Second feed baffle; 405. Feeding plate; 406. Feeding hydraulic rod; 5. Control panel. Detailed Implementation

[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0024] Example:

[0025] Reference Figures 1 to 6This utility model discloses a device for compacting fallen cotton, comprising a support mechanism 1, a bagging mechanism 2 installed on the upper side inside the support mechanism 1, a compaction mechanism 3 fixedly connected to the upper side of the support mechanism 1, a discharging mechanism 4 installed on the right side of the compaction mechanism 3, and a control panel 5 fixedly connected to the right corner of the front of the compaction mechanism 3. The support mechanism 1 supports all mechanisms and, after compression, supports the upper mechanism, facilitating the replacement of the bagging mechanism 2. The bagging mechanism 2 can bag the fallen cotton and provides a lower compression plate. The compaction mechanism 3 can compact the fallen cotton and facilitate its removal. The discharging mechanism 4 can place the fallen cotton into the compaction mechanism 3, making feeding more convenient. The control panel 5 can control the start and stop of all hydraulic rods, facilitating employee operation.

[0026] The support mechanism 1 includes a support base plate 101, a support hydraulic rod 102, and a mounting groove 103. The mounting groove 103 is located in the middle of the upper side of the support base plate 101, and the support hydraulic rod 102 is fixedly connected to the four corners of the support base plate 101. The support base plate 101 and the mounting groove 103 are used to install the bagging mechanism 2, and the support hydraulic rod 102 can move the compaction mechanism 3 up and down and provide support.

[0027] The bagging mechanism 2 includes a compression base plate 201, a support rod 202, and a fixing ring 203. The compression base plate 201 is snapped into the mounting groove 103, the support rod 202 is fixedly connected to the upper edge of the compression base plate 201, and the fixing ring 203 is fixedly connected to the upper side of the support rod 202. The recycling bag is installed into the bagging mechanism 2, so that the bag opening is snapped into the outside of the fixing ring 203, and the compression base plate 201 provides support for compression.

[0028] The compaction mechanism 3 includes a compression cylinder 301, a compression platform 302, a funnel 303, a support column 304, a mounting plate 305, a stabilizing rod 306, a compression hydraulic rod 307, a first feed baffle 308, a compaction plate 309, and a fixing groove 310. The compression platform 302 is fixedly connected to the upper side of the support hydraulic rod 102 at a corner. The compression cylinder 301 is fixedly connected to the groove in the middle of the compression platform 302. The funnel 303 is fixedly connected to the upper side of the compression cylinder 301. The first feed baffle 308 is fixedly connected to the front side of the funnel 303. The support column 304 is fixedly connected to the upper corner of the compression platform 302. The mounting plate 305 is fixedly connected to the upper side of the support column 304. The compression hydraulic rod 307 is fixedly connected to the middle of the mounting plate 305. The stabilizing rod 306 is fixedly connected between the mounting plate 305 and the compression hydraulic rod 307. The compaction plate 309 is fixedly connected to the telescopic end of the compression hydraulic rod 307. The fixing groove 310 is set on the lower side of the compression platform 302. When the compression hydraulic rod 307 is activated, the compaction plate 309 falls down, compacting the fallen cotton. After the compression hydraulic rod 307 is activated, the funnel 303 and the first feed baffle 308 facilitate feeding. The fixing groove 310 prevents the recycling bag from easily falling off. The compression cylinder 301 provides the compression position.

[0029] The feeding mechanism 4 includes a support plate 401, a feeding platform 402, an alignment baffle 403, a second feeding baffle 404, a feeding plate 405, and a feeding hydraulic rod 406. The alignment baffle 403 is located below the first feeding baffle 308 in the compression platform 302. The feeding platform 402 is fixedly connected to the right side of the alignment baffle 403. The second feeding baffle 404 is fixedly connected to the upper right edge of the feeding platform 402 and aligned with the first feeding baffle 308. The support plate 401 is fixedly connected to the lower side of the feeding platform 402. The feeding hydraulic rod 406 is fixedly connected to the upper rear side of the feeding platform 402. The feeding plate 405 is fixedly connected to the left side of the feeding hydraulic rod 406 and is slidably connected between the second feeding baffle 404 and the first feeding baffle 308. Place the fallen cotton into the second feed baffle 404 and start the feed hydraulic rod 406. The feed plate 405 pushes the fallen cotton into the funnel 303, and the feed hydraulic rod 406 retracts.

[0030] Working principle: In use, first, install the recycling bag into the bagging mechanism 2, ensuring the bag opening is secured to the outside of the fixing ring 203. Then, activate the supporting hydraulic rod 102 to lift the compaction mechanism 3, placing the bagging mechanism 2 with the recycling bag installed into the mounting groove 103, securing the compression base plate 201 in the mounting groove 103. Activate the supporting hydraulic rod 102 to lower the compaction mechanism 3, allowing the compression cylinder 301 to be installed into the recycling bag. The fixing ring 203 is then secured in the fixing groove 310, allowing the bag to fall to the ground. Cotton is placed into the second feed baffle 404, and the feed hydraulic rod 406 is activated. The feed plate 405 pushes the fallen cotton into the funnel 303. The feed hydraulic rod 406 retracts, and the compression hydraulic rod 307 is activated. The compression hydraulic rod 307 causes the compaction plate 309 to fall and compact the fallen cotton. The compression base plate 201 provides support for compression. Then, the compression hydraulic rod 307 rises, and the fallen cotton is placed back into the second feed baffle 404. The above process is repeated until the fallen cotton completely fills the compression cylinder 301. Then, the support hydraulic rod 102 is activated to support the compaction mechanism 3, and the compression cylinder 301 exits from the recycling bag. The compaction plate 309 presses down on the fallen cotton to prevent it from rising. The fallen cotton is then loaded into the recycling bag. After that, the full bagging mechanism 2 is removed and replaced with an empty bagging mechanism 2.

[0031] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A ground-level cotton compaction device, comprising a support mechanism (1), characterized in that, The upper side of the support mechanism (1) is equipped with a bagging mechanism (2), the upper side of the support mechanism (1) is fixedly connected with a compaction mechanism (3), the right side of the compaction mechanism (3) is equipped with a material feeding mechanism (4), and the right corner of the compaction mechanism (3) is fixedly connected with a control panel (5).

2. The ground-level cotton compaction device according to claim 1, characterized in that, The support mechanism (1) includes a support base plate (101), a support hydraulic rod (102), and a mounting groove (103). The mounting groove (103) is located in the middle of the upper side of the support base plate (101), and the support hydraulic rod (102) is fixedly connected to the four corners of the support base plate (101).

3. The ground-level cotton compaction device according to claim 2, characterized in that, The bagging mechanism (2) includes a compression base plate (201), a support rod (202), and a fixing ring (203). The compression base plate (201) is snapped into the mounting groove (103). The support rod (202) is fixedly connected to the upper edge of the compression base plate (201). The fixing ring (203) is fixedly connected to the upper side of the support rod (202).

4. The ground-level cotton compaction device according to claim 2, characterized in that, The compaction mechanism (3) includes a compression cylinder (301), a compression platform (302), a funnel (303), a support column (304), a mounting plate (305), a stabilizing rod (306), a compression hydraulic rod (307), a first feed baffle (308), a compaction plate (309), and a fixing groove (310). The compression platform (302) is fixedly connected to the upper side of the support hydraulic rod (102) at a corner. The compression cylinder (301) is fixedly connected to the groove in the middle of the compression platform (302). The funnel (303) is fixedly connected to the upper side of the compression cylinder (301).

5. The ground-level cotton compaction device according to claim 4, characterized in that, The first feed baffle (308) is fixedly connected to the front side of the funnel (303), the support column (304) is fixedly connected to the upper corner of the compression platform (302), the mounting plate (305) is fixedly connected to the upper side of the support column (304), the compression hydraulic rod (307) is fixedly connected to the middle of the mounting plate (305), the stabilizing rod (306) is fixedly connected between the mounting plate (305) and the compression hydraulic rod (307), the compaction plate (309) is fixedly connected to the telescopic end of the compression hydraulic rod (307), and the fixing groove (310) is set on the lower side of the compression platform (302).

6. The ground-level cotton compaction device according to claim 4, characterized in that, The feeding mechanism (4) includes a support plate (401), a feeding platform (402), an alignment baffle (403), a second feeding baffle (404), a feeding plate (405), and a feeding hydraulic rod (406). The alignment baffle (403) is located below the first feeding baffle (308) in the compression platform (302).

7. A cotton compaction device according to claim 6, characterized in that, The feeding platform (402) is fixedly connected to the right side of the alignment baffle (403). The second feeding baffle (404) is fixedly connected to the upper right edge of the feeding platform (402) and aligned with the first feeding baffle (308). The support plate (401) is fixedly connected to the lower side of the feeding platform (402). The feeding hydraulic rod (406) is fixedly connected to the upper rear side of the feeding platform (402). The feeding plate (405) is fixedly connected to the left side of the feeding hydraulic rod (406). The feeding plate (405) is slidably connected between the second feeding baffle (404) and the first feeding baffle (308).

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