Embossing machine
By employing a magnetic ring and magnetic plate design in the embossing machine, the embossing strips can be individually disassembled and replaced, solving the problem of high cost of replacing the entire pressure roller due to deformation of the embossing protrusion, reducing operating costs and improving equipment flexibility.
Patent Information
- Application Number
- CN202422580270.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-25
AI Technical Summary
In existing embossing devices, the raised embossing parts are prone to deformation after long-term use, resulting in high replacement costs for the entire pressure roller.
An embossing machine was designed. By embedding embossing strips and smooth strips on the outside of the receiving roller and the pressure roller, and utilizing the principle of like magnetic pole repulsion between the magnetic ring and the magnetic plate, the embossing strips can be disassembled and replaced individually, avoiding the need to replace the entire pressure roller.
It reduces usage costs, simplifies the disassembly process of embossing strips, meets the needs of different embossing densities, and improves the flexibility and economy of the equipment.
Smart Images

Figure CN223478468U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of paper production equipment technology, and in particular to an embossing machine. Background Art
[0002] Embossing machines are equipment used for surface processing of paper products. Embossing can enhance the aesthetics and decorative effects of products, thereby improving their quality. Embossing machines are often used to emboss when producing art cardstock.
[0003] For example, the patent with application number 202321652941.4 discloses an embossing device for anti-counterfeiting cardboard. Currently used embossing devices have embossing protrusions that are directly integrated onto the pressure roller and cannot be disassembled. After long-term use, these embossing protrusions are prone to deformation due to compression, requiring replacement. However, when replacing them, the entire pressure roller must be replaced, increasing the cost of use. Summary of the Invention
[0004] This utility model provides an embossing machine in which, when the raised part on the embossing strip is deformed and needs to be replaced, there is no need to replace the pressure roller and the receiving roller. Only the embossing strip needs to be disassembled and replaced separately. Moreover, the disassembly operation is very inconvenient, effectively reducing the cost of use.
[0005] In a first aspect, this disclosure provides an embossing machine, specifically including: a mounting base;
[0006] A receiving roller is rotatably mounted inside the mounting base; a pressure roller is also rotatably mounted inside the mounting base; six embossed strips are embedded on the outer sides of both the receiving roller and the pressure roller; six smooth strips are also embedded on the outer sides of both the receiving roller and the pressure roller; a strip positioning ring is slidably mounted on the outer sides of both the left and right ends of both the receiving roller and the pressure roller; twelve positioning rods are arranged in a ring on one side of each strip positioning ring.
[0007] In at least some embodiments, the card strip positioning ring is a magnetic ring, and a magnetic plate is also provided at both ends of the receiving roller and the pressure roller, and the adjacent magnetic poles of the card strip positioning ring and the magnetic plates at both ends of the receiving roller and the pressure roller are the same magnetic poles.
[0008] In at least some embodiments, the outer sides of both the receiving roller and the pressure roller are provided with twelve elongated grooves arranged in a ring, and the dimensions of the embossed strips and the smooth strips are equal to the dimensions of these elongated grooves.
[0009] In at least some embodiments, the annular grooves at both ends of the receiving roller and the pressure roller are also provided with twelve circular holes of the same size as the positioning rods, and after the positioning ring of the clip is rotated 15°, the positioning rod on one side can be inserted into the circular holes on one side of the annular grooves at both ends of the receiving roller and the pressure roller.
[0010] In at least some embodiments, an annular groove is provided on the outer sides of both ends of the receiving roller and the pressure roller, and the positioning ring of the clip can slide left and right in this annular groove, and the outer diameter of the positioning ring of the clip is equal to the outer diameter of the main body of the receiving roller and the pressure roller.
[0011] In at least some embodiments, a layer of rubber can be pasted in the elongated groove on the outer side of the receiving roller and the pressure roller, and a layer of rubber can also be wrapped on the outer side wall of the embossed strip and the smooth strip that contact the inner wall of the elongated groove.
[0012] In at least some embodiments, both the left and right ends of the embossed strip and the smooth strip are provided with a circular hole of the same size as the positioning rod, and after the embossed strip and the smooth strip are installed, the positioning rod can be inserted into the circular holes at both ends.
[0013] This utility model provides an embossing machine, which has the following beneficial effects:
[0014] In this invention, both the embossing strip and the smooth strip are installed in the grooves on the outside of the receiving roller and the pressure roller. Moreover, after the smooth strip is installed, the density of the embossing can be adjusted to meet different embossing requirements. When the protrusion on the embossing strip is deformed and needs to be replaced, there is no need to replace the pressure roller and the receiving roller. The embossing strip can be disassembled and replaced separately. Moreover, the disassembly operation is very inconvenient, which effectively reduces the cost of use. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.
[0016] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.
[0017] In the attached diagram:
[0018] Figure 1 A schematic diagram of the overall structure of this application from the main axis side is shown;
[0019] Figure 2 This application shows a schematic diagram of the main shaft side after all the outer retaining strips of the pressure roller are installed;
[0020] Figure 3 This application shows a schematic diagram of the axial side of the pressure roller after it has been cut.
[0021] Figure 4 A schematic diagram of the axial side of the pressure roller in this application is shown;
[0022] Figure 5 This invention illustrates the structure of the outer retaining strip of the pressure roller during disassembly.
[0023] Figure 6 This invention provides a partial structural schematic diagram of the card bar positioning ring after rotational adjustment.
[0024] List of reference numerals
[0025] 1. Mounting base; 2. Receiving roller; 3. Pressure roller; 4. Embossed retaining strip; 5. Smooth retaining strip; 6. Retaining strip positioning ring; 7. Positioning rod. DETAILED DESCRIPTION
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0027] Example 1: Please refer to Figures 1 to 6 :
[0028] This utility model proposes an embossing machine, including: a mounting base 1;
[0029] A receiving roller 2 is rotatably mounted inside the mounting base 1. The mounting base 1 supports the rotation of the receiving roller 2 and the pressure roller 3. When embossing the cardboard, the receiving roller 2 and the pressure roller 3 can rotate stably under the support of the mounting base 1. During the embossing process, the receiving roller 2 can support the cardboard from the bottom. At the same time, the embossing strips 4 on the receiving roller 2 and the embossing strips 4 on the pressure roller 3 work together to squeeze the cardboard to achieve embossing. A pressure roller 3 is also rotatably mounted inside the mounting base 1. During installation, the main shaft of an external motor can be connected to the pressure roller 3 and the receiving roller 2 for transmission. During embossing, the pressure roller 3 and the receiving roller 2 can be driven by the external motor. The receiving roller 2 rotates synchronously in opposite directions, then the cardstock to be embossed can be directly pushed towards the pressure roller 3 and the receiving roller 2. During this process, the pressure roller 3 and the receiving roller 2 cooperate to clamp the cardstock and move it. Moreover, the embossing strips 4 on the receiving roller 2 and the pressure roller 3 work together to squeeze the cardstock to achieve embossing. Six embossing strips 4 are embedded on the outer sides of both the receiving roller 2 and the pressure roller 3. During the rotation of the pressure roller 3 and the receiving roller 2, the embossing strips 4 on the receiving roller 2 and the pressure roller 3 work together to squeeze the cardstock to achieve embossing. When it is necessary to remove the embossing strips 4, they can be easily removed. When replacing the embossed strip, first push the positioning ring 6 towards both ends of the receiving roller 2 and the pressure roller 3. At this time, the positioning rod 7 on one side of the positioning ring 6 will disengage from the round holes at both ends of the embossed strip 4. Therefore, the embossed strip 4 can be pried out of the elongated groove on the outside of the receiving roller 2 and the pressure roller 3 for removal. When installing the embossed strip 4, simply insert it into the elongated groove on the outside of the pressure roller 3 and the receiving roller 2. Then, push the positioning ring 6 back towards both ends of the pressure roller 3 and the receiving roller 2 and rotate it 15°. At this time, the positioning rod 7 on the positioning ring 6 will align with the round holes at both ends of the embossed strip 4. Then, the embossed strip can be installed. When the positioning ring 6 is released, the magnetic plates at both ends of the receiving roller 2 and the pressure roller 3 will push the positioning ring 6 of the card strip to slide toward the middle position of the receiving roller 2 and the pressure roller 3. Then, the positioning round rod 7 will be embedded in the round holes at both ends of the embossing card strip 4, thereby locking the position of the embossing card strip 4. Six smooth card strips 5 are also embedded and installed on the outer side of the receiving roller 2 and the pressure roller 3. After the smooth card strips 5 are installed at equal intervals, the spacing of the embossing of the embossing card strip 4 can be increased. In use, the smooth card strips 5 can be selectively installed. If the required embossing is relatively dense, the smooth card strips 5 do not need to be installed. If the required embossing is dense, the smooth card strips 5 can be installed.A positioning ring 6 is slidably installed on the outer sides of both ends of the receiving roller 2 and the pressure roller 3. When reinstalling the embossed strip 4 and the smooth strip 5, the positioning ring 6 can be rotated 15° and then released. Because the positioning ring 6 repels the magnetic plates at both ends of the receiving roller 2 and the pressure roller 3, the magnetic plates at both ends of the receiving roller 2 and the pressure roller 3 will push the positioning ring 6 towards the middle position of the receiving roller 2 and the pressure roller 3. At the same time, the positioning rod 7 will be embedded in the round hole on one side of the annular groove at both ends of the receiving roller 2 and the pressure roller 3. Therefore, it will not affect the installation of the embossed strip 4 and the smooth strip 5, and there is no need to continuously push the positioning ring 6 when installing the embossed strip 4 and the smooth strip 5. Twelve positioning rods 7 are arranged in a ring on one side of the positioning ring 6. After the positioning rods 7 are embedded in the round holes at both ends of the embossed strip 4 and the smooth strip 5, they can lock the position of the embossed strip 4 and the smooth strip 5.
[0030] In this embodiment of the disclosure, such as Figures 1-6 As shown, the positioning rings 6 are all magnetic rings. Both ends of the receiving roller 2 and the pressure roller 3 are also equipped with a magnetic plate. The adjacent magnetic poles of the positioning rings 6 and the magnetic plates at both ends of the receiving roller 2 and the pressure roller 3 are the same. When reinstalling the embossed strip 4 and the smooth strip 5, the positioning rings 6 can be rotated 15° and then loosened. Because the positioning rings 6 and the magnetic plates at both ends of the receiving roller 2 and the pressure roller 3 repel each other, the magnetic plates at both ends of the receiving roller 2 and the pressure roller 3 will push the positioning rings 6 to slide toward the middle position of the receiving roller 2 and the pressure roller 3. Moreover, when the positioning rods 7 on the positioning rings 6 are used to fix the positions of the embossed strip 4 and the smooth strip 5, there will be no loosening.
[0031] In this embodiment of the disclosure, such as Figures 1-5 As shown, the outer sides of the receiving roller 2 and the pressure roller 3 are each provided with twelve long strip grooves arranged in a ring. The size of the embossed strip 4 and the smooth strip 5 is equal to the size of these long strip grooves. When installing the embossed strip 4 and the smooth strip 5, they can be embedded into the long strip grooves on the outer side of the receiving roller 2 and the pressure roller 3, and there will be no shaking after installation.
[0032] In this embodiment of the disclosure, such as Figure 4 and Figure 6As shown, twelve circular holes of the same size as the positioning rod 7 are also provided on one side of the annular grooves at both ends of the receiving roller 2 and the pressure roller 3. After the positioning ring 6 is rotated 15°, the positioning rod 7 on one side can be inserted into the circular holes on one side of the annular grooves at both ends of the receiving roller 2 and the pressure roller 3. When reinstalling the embossed strip 4 and the smooth strip 5, the positioning ring 6 can be rotated 15° and then released. Because the positioning ring 6 and the magnetic plates at both ends of the receiving roller 2 and the pressure roller 3 repel each other, the magnetic plates at both ends of the receiving roller 2 and the pressure roller 3 will push the positioning ring 6 towards the middle position of the receiving roller 2 and the pressure roller 3. At the same time, the positioning rod 7 will be inserted into the circular holes on one side of the annular grooves at both ends of the receiving roller 2 and the pressure roller 3. Therefore, it will not affect the installation of the embossed strip 4 and the smooth strip 5. When installing the embossed strip 4 and the smooth strip 5, it is not necessary to continuously push the positioning ring 6.
[0033] In this embodiment of the disclosure, such as Figures 1-6 As shown, both ends of the receiving roller 2 and the pressure roller 3 are provided with an annular groove. The card strip positioning ring 6 can slide left and right in this annular groove. The outer diameter of the card strip positioning ring 6 is equal to the outer diameter of the main body of the receiving roller 2 and the pressure roller 3. When the card strip positioning ring 6 slides left and right, the positioning rod 7 on one side will disengage from or engage with the round holes at both ends of the embossed card strip 4 and the smooth card strip 5. Therefore, the embossed card strip 4 and the smooth card strip 5 can be disassembled or fixed. Moreover, the card strip positioning ring 6 will not protrude outward, ensuring that the receiving roller 2 and the pressure roller 3 can properly squeeze the card.
[0034] In this embodiment of the disclosure, such as Figures 1-3 As shown, both ends of the embossed strip 4 and the smooth strip 5 are provided with a circular hole of the same size as the positioning rod 7. After the embossed strip 4 and the smooth strip 5 are installed, the positioning rod 7 can be inserted into the circular holes at both ends. When installing the embossed strip 4 and the smooth strip 5, simply insert them into the elongated groove on the outside of the pressure roller 3 and the receiving roller 2. Then push the strip positioning ring 6 back towards both ends of the pressure roller 3 and the receiving roller 2 and rotate it 15°. At this time, the positioning rod 7 on the strip positioning ring 6 will be aligned with the circular holes at both ends of the embossed strip 4 and the smooth strip 5. Then the strip positioning ring 6 can be released. At this time, the magnetic plates at both ends of the receiving roller 2 and the pressure roller 3 will push the strip positioning ring 6 to slide towards the middle position of the receiving roller 2 and the pressure roller 3. Then the positioning rod 7 will be inserted into the circular holes at both ends of the embossed strip 4 and the smooth strip 5, thereby locking the position of the embossed strip 4 and the smooth strip 5.
[0035] Example 2, based on Example 1, such as Figures 1-6As shown, a layer of rubber can be pasted in the long strip groove on the outside of the receiving roller 2 and the pressure roller 3. A layer of rubber can also be wrapped on the outer side wall of the embossed strip 4 and the smooth strip 5 that contact the inner wall of the long strip groove. Therefore, when the embossed strip 4 and the smooth strip 5 are installed in the long strip groove on the outside of the receiving roller 2 and the pressure roller 3, these rubbers will be in close contact, so that the embossed strip 4 and the smooth strip 5 will not easily slip outward, making it easy to install all the embossed strip 4 and the smooth strip 5 at once.
[0036] The working principle of this embodiment is as follows: During installation, the main shaft of the external motor can be connected to the pressure roller 3 and the receiving roller 2. During embossing, the external motor can drive the pressure roller 3 and the receiving roller 2 to rotate synchronously in opposite directions under the support of the mounting base 1. Then, the card paper to be embossed can be directly pushed towards the pressure roller 3 and the receiving roller 2. During this process, the pressure roller 3 and the receiving roller 2 cooperate to clamp the card paper and drive it to move. Moreover, the embossing strip 4 on the receiving roller 2 and the embossing strip 4 on the pressure roller 3 work together to squeeze the card paper to achieve embossing. After the glossy strip 5 is installed at equal intervals, the spacing of the embossing strip 4 can be increased. During use, the glossy strip 5 can be selectively installed. If the required embossing is relatively dense, the glossy strip 5 does not need to be installed. If the required embossing is dense, the glossy strip 5 can be installed.
[0037] When it is necessary to disassemble and replace the embossed strip 4 and the smooth strip 5, first push the strip positioning ring 6 towards both ends of the receiving roller 2 and the pressure roller 3. At this time, the positioning rod 7 on one side of the strip positioning ring 6 will disengage from the round holes at both ends of the embossed strip 4 and the smooth strip 5. Therefore, the embossed strip 4 and the smooth strip 5 can be pried out of the elongated groove on the outside of the receiving roller 2 and the pressure roller 3 for disassembly. When reinstalling the embossed strip 4 and the smooth strip 5, first rotate the strip positioning ring 6 15° and then release it. Because the strip positioning ring 6 repels the magnetic plates at both ends of the receiving roller 2 and the pressure roller 3, the magnetic plates at both ends of the receiving roller 2 and the pressure roller 3 will push the strip positioning ring 6 to slide towards the middle position of the receiving roller 2 and the pressure roller 3. At the same time, the positioning rod 7 will be embedded in the round hole on one side of the annular groove at both ends of the receiving roller 2 and the pressure roller 3. Therefore, it will not affect the installation of embossed strip 4 and smooth strip 5. When installing embossed strip 4 and smooth strip 5, there is no need to continuously push the strip positioning ring 6. When installing embossed strip 4 and smooth strip 5, simply insert them into the long strip groove on the outside of pressure roller 3 and receiving roller 2. Then push the strip positioning ring 6 back towards both ends of pressure roller 3 and receiving roller 2 and rotate it 15°. At this time, the positioning rod 7 on the strip positioning ring 6 will be aligned with the round holes at both ends of embossed strip 4 and smooth strip 5. Then the strip positioning ring 6 can be released. At this time, the magnetic plates at both ends of receiving roller 2 and pressure roller 3 will push the strip positioning ring 6 to slide towards the middle position of receiving roller 2 and pressure roller 3. Then the positioning rod 7 will be embedded in the round holes at both ends of embossed strip 4 and smooth strip 5, thereby locking the position of embossed strip 4 and smooth strip 5.
[0038] The following points should be noted in this article:
[0039] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.
[0040] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0041] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. An embossing machine, comprising: Mounting base (1); characterized in that: A receiving roller (2) is rotatably mounted on the inner side of the mounting base (1); a pressure roller (3) is also rotatably mounted on the inner side of the mounting base (1); six embossed strips (4) are embedded on the outer sides of the receiving roller (2) and the pressure roller (3); six smooth strips (5) are also embedded on the outer sides of the receiving roller (2) and the pressure roller (3); a strip positioning ring (6) is slidably mounted on the outer sides of the left and right ends of the receiving roller (2) and the pressure roller (3); twelve positioning rods (7) are arranged in a ring on one side of the strip positioning ring (6).
2. An embossing machine according to claim 1, characterized in that, The outer sides of the receiving roller (2) and the pressure roller (3) are each provided with twelve long strip grooves arranged in a ring, and the dimensions of the embossed strip (4) and the smooth strip (5) are equal to the dimensions of these long strip grooves.
3. An embossing machine according to claim 1, characterized in that, Both ends of the receiving roller (2) and the pressure roller (3) are provided with an annular groove. The positioning ring (6) can slide left and right in this annular groove, and the outer diameter of the positioning ring (6) is equal to the outer diameter of the main body of the receiving roller (2) and the pressure roller (3).
4. An embossing machine according to claim 1, characterized in that, Both the embossed strip (4) and the smooth strip (5) have a round hole at their left and right ends that is the same size as the positioning rod (7), and the positioning rod (7) can be inserted into the round holes at both ends of the embossed strip (4) and the smooth strip (5) after installation.
5. An embossing machine according to claim 1, characterized in that, The positioning rings (6) of the card strips are all magnetic rings. A magnetic plate is also provided at both ends of the receiving roller (2) and the pressure roller (3). The adjacent magnetic poles of the positioning rings (6) and the magnetic plates at both ends of the receiving roller (2) and the pressure roller (3) are the same magnetic poles.
6. An embossing machine according to claim 1, characterized in that, The receiving roller (2) and the pressure roller (3) are also provided with twelve round holes of the same size as the positioning rod (7) on one side of the annular groove at both ends. After the positioning ring (6) rotates 15°, the positioning rod (7) on one side can be inserted into the round hole on one side of the annular groove at both ends of the receiving roller (2) and the pressure roller (3).
7. An embossing machine according to claim 1, characterized in that, A layer of rubber can be pasted in the elongated groove on the outside of the receiving roller (2) and the pressure roller (3), and a layer of rubber can also be wrapped on the outer side wall of the embossed strip (4) and the smooth strip (5) that are in contact with the inner wall of the elongated groove.
Citation Information
Patent Citations
Embossing device for anti-counterfeiting card paper
CN219927112U