Cloth printing device with leveling function

By using a combination of flattening rollers, guide rollers, fans, heating tubes and pressing rollers, the wrinkle problem during fabric printing is solved, and efficient fabric flattening and printing accuracy are achieved.

CN223478542UActive Publication Date: 2025-10-28CHANGSHU ZHONGMING NEEDLE TEXTILE CO LTD
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Patent Information

Application Number
CN202423304947.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-10-28
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Traditional fabric printing devices are easily affected by fabric wrinkles during printing, resulting in misaligned printing, and the existing leveling structure has limited effect.

Method used

The flattening roller and guide roller are used to remove large wrinkles, the fan and heating tube are used to remove small wrinkles, the pressing roller ensures the flatness of the fabric, and the printing is cured in combination with the light curing lamp.

Benefits of technology

It effectively removes large and small wrinkles on the surface of the fabric, ensures the accuracy and effect of printing, and improves the flatness of the fabric.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cloth printing device with a leveling function, which relates to the technical field of cloth printing and comprises a base and a connecting rod. A conveyor is arranged on the top face of the machine base, a support is fixed to the top face of the machine base, a main linear motor is installed on the front side face of the support, a printing machine is fixed to the front side face of a rotor base of the main linear motor, a connecting rod is fixed to the rear side face of the support, a light curing lamp is arranged in the middle of the connecting rod, and a leveling unit is arranged on the top face of the machine base. According to the cloth printing device with the leveling function, the flattening roller is matched with the two cloth guide rollers so that large wrinkles on the surface of cloth can be removed, meanwhile, the fan is matched with the heating pipe so that small wrinkles on the surface of the cloth can be removed, and finally the cloth pressing roller which is pressed downwards is adopted for guaranteeing flatness of the cloth; problems during subsequent printing of the cloth are prevented.
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Description

Technical Field

[0001] This utility model relates to the field of fabric printing technology, specifically to a fabric printing device with a flattening function. Background Technology

[0002] A printing machine is a specialized machine used for printing on textiles and other materials. It mainly includes various types such as flatbed, rotary, boring, and inkjet printing machines, and is widely used in industries such as textiles, leather, ceramics, and home furnishings. Fabrics are commonly used decorative materials, including various types such as synthetic fiber carpets, non-woven wall coverings, linen, nylon, colored adhesive tape, and flannel. Extensive use of fabrics for wall decorations, partitions, and background treatments can also create a good commercial space display style. Traditional fabric printing devices are easily affected by fabric wrinkles, causing printing misalignment. Simple flattening structures have limited effectiveness in removing wrinkles, affecting the subsequent printing results. Therefore, we propose a fabric printing device with a flattening function. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a fabric printing device with a flattening function. The device uses a flattening roller in conjunction with two guide rollers to remove larger wrinkles on the fabric surface. At the same time, a fan in conjunction with a heating tube can remove smaller wrinkles on the fabric surface. Finally, a pressing roller is used to ensure the flatness of the fabric and prevent problems from occurring during subsequent printing. This device can effectively solve the problems in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a fabric printing device with a flattening function, comprising a base and a connecting rod;

[0005] Machine base: A conveyor is provided on the top surface of the machine base, a bracket is fixed on the top surface of the machine base, a main linear motor is installed on the front side of the bracket, a printing machine is fixed on the front side of the main linear motor actuator, a connecting rod is fixed on the rear side of the bracket, a light curing lamp is provided in the middle of the connecting rod, and a leveling unit is provided on the top surface of the machine base.

[0006] The system also includes a controller, which is located on the left side of the machine base. The input terminals of the conveyor, main linear motor, printing machine, and UV curing lamp are electrically connected to the output terminal of the controller, and the input terminal of the controller is electrically connected to the output terminal of an external power supply.

[0007] The conveyor is started to transport the fabric, while the main linear motor drives the printing machine to move and print on the fabric. The installed light curing lamp can cure the print on the fabric.

[0008] Furthermore, the leveling unit includes a secondary guide roller, a flattening roller, a primary guide roller, a motor, and a support base. The support base is fixed to the front side of the conveyor, and a motor is fixed to the left side of the support base. The output shaft of the motor is connected to the left end of the flattening roller. The primary guide roller is rotatably connected to the bottom end inside the support base, and the secondary guide roller is rotatably connected to the top end inside the support base. The input end of the motor is electrically connected to the output end of the controller. Starting the motor drives the flattening roller to rotate, and together with the secondary guide roller and the primary guide roller, removes larger wrinkles on the fabric surface.

[0009] Furthermore, the leveling unit also includes a fixed frame, a secondary linear motor, a heating tube, a placement seat, and a fan. The fixed frame is fixed to the top surface of the conveyor. Secondary linear motors are installed on both sides of the top surface inside the fixed frame. A placement seat is fixed to the bottom surface of the secondary linear motor's mover seat. A heating tube is fixedly installed on the bottom surface of the placement seat. The fan is placed inside the placement seat. The input terminals of the secondary linear motor, heating tube, and fan are electrically connected to the output terminal of the controller. The secondary linear motor is started to adjust the position of the fan. The fan, in conjunction with the heating tube, removes small wrinkles on the fabric surface to improve the leveling effect of the fabric.

[0010] Furthermore, the leveling unit also includes a limiting rod, a connecting plate, a spring, a roller frame, and a pressing roller. There are two connecting plates, which are fixed to the rear side of the fixing frame on the left and right sides respectively. The bottom surface of the connecting plate is connected to the top of the spring, and the bottom end of the spring is connected to one side of the top surface of the roller frame. The top surface of the roller frame is provided with a limiting rod, which is slidably connected to the limiting hole on the surface of the connecting plate. The pressing roller is rotatably connected inside the roller frame. The extension of the spring causes the pressing roller to automatically fit against the fabric, thereby further improving the leveling effect of the fabric.

[0011] Furthermore, it also includes a frame and an industrial camera. The frame is fixed to the front side of the auxiliary linear motor actuator. The industrial camera is installed inside the frame. The input end of the industrial camera is electrically connected to the output end of the controller. The industrial camera inside the frame can detect the wrinkles on the surface of the fabric, thereby facilitating the automatic adjustment of the fan position.

[0012] Furthermore, it also includes a support frame and a limiting roller. There are two support frames, which are fixed on the front and rear sides of the top surface of the conveyor respectively. The limiting roller is rotatably installed inside the support frame. The limiting roller inside the support frame can limit the fabric and make the fabric adhere to the surface of the conveyor for printing.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This fabric printing device with a flattening function has the following advantages:

[0014] 1. The fabric is transported by a conveyor, and the main linear motor drives the printing machine to print on the fabric. The installed light curing lamp can cure the print on the fabric.

[0015] 2. The starting motor drives the flattening roller to rotate, and together with the auxiliary guide roller and the main guide roller, larger wrinkles on the fabric surface are removed. The auxiliary linear motor is started to adjust the position of the fan. The fan, together with the heating tube, removes small wrinkles on the fabric surface to improve the flattening effect of the fabric.

[0016] 3. The limiting rollers inside the support frame can limit the fabric, making the fabric adhere to the surface of the conveyor for printing. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the leveling unit structure of this utility model;

[0019] Figure 3 This utility model Figure 1 A magnified schematic diagram of the structure at point A in the middle.

[0020] In the diagram: 1. Base, 2. Leveling unit, 21. Secondary guide roller, 22. Flattening roller, 23. Main guide roller, 24. Motor, 25. Support base, 26. Fixing frame, 27. Secondary linear motor, 28. Heating tube, 29. Placement seat, 210. Fan, 211. Limiting rod, 212. Connecting plate, 213. Spring, 214. Roller frame, 215. Pressing roller, 3. Conveyor, 4. Bracket, 5. Main linear motor, 6. Printing machine, 7. Connecting rod, 8. UV curing lamp, 9. Frame, 10. Industrial camera, 11. Support frame, 12. Limiting roller, 13. Controller. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] See also Figure 1-3 This embodiment provides a technical solution: a fabric printing device with a flattening function, including a base 1 and a connecting rod 7;

[0023] Machine base 1: A conveyor 3 is mounted on the top surface of the machine base 1. A bracket 4 is fixed to the top surface of the machine base 1. A main linear motor 5 is mounted on the front side of the bracket 4. A printing machine 6 is fixed to the front side of the actuator of the main linear motor 5. A connecting rod 7 is fixed to the rear side of the bracket 4. A light curing lamp 8 is installed in the middle of the connecting rod 7. A leveling unit 2 is mounted on the top surface of the machine base 1. The leveling unit 2 includes a secondary guide roller 21, a flattening roller 22, a main guide roller 23, a motor 24, and a support base 25. The support base 25 is fixed to the front side of the conveyor 3. The motor 24 is fixed to the left side of the support base 25. The output shaft of the motor 24... Connected to the left end of the flattening roller 22, the bottom end of the support base 25 is rotatably connected to the main guide roller 23, and the top end of the support base 25 is rotatably connected to the auxiliary guide roller 21. The input end of the motor 24 is electrically connected to the output end of the controller 13. Starting the motor 24 drives the flattening roller 22 to rotate, and together with the auxiliary guide roller 21 and the main guide roller 23, removes larger wrinkles on the fabric surface. The flattening unit 2 also includes a fixing frame 26, an auxiliary linear motor 27, a heating tube 28, a placement seat 29, and a fan 210. The fixing frame 26 is fixed to the top surface of the conveyor 3, and the interior of the fixing frame 26... A secondary linear motor 27 is provided on both sides of the top surface. A placement seat 29 is fixed to the bottom surface of the mover of the secondary linear motor 27. A heating tube 28 is fixedly installed on the bottom surface of the placement seat 29. A fan 210 is placed inside the placement seat 29. The input terminals of the secondary linear motor 27, the heating tube 28 and the fan 210 are electrically connected to the output terminal of the controller 13. The secondary linear motor 27 is started to adjust the position of the fan 210. The fan 210, together with the heating tube 28, removes small wrinkles on the surface of the fabric to improve the flattening effect of the fabric. The flattening unit 2 also includes a limit rod 211 and a connecting plate 2. 12. Spring 213, roller frame 214 and pressing roller 215. There are two connecting plates 212, which are fixed to the rear side of the fixing frame 26 on the left and right sides respectively. The bottom surface of the connecting plate 212 is connected to the top of the spring 213. The bottom end of the spring 213 is connected to one side of the top surface of the roller frame 214. The top surface of the roller frame 214 is provided with a limiting rod 211. The limiting rod 211 is slidably connected to the limiting hole on the surface of the connecting plate 212. The pressing roller 215 is rotatably connected inside the roller frame 214. The extension of the spring 213 makes the pressing roller automatically fit with the fabric, thereby further improving the flattening effect of the fabric.

[0024] The system also includes a controller 13, located on the left side of the base 1. The input terminals of the conveyor 3, main linear motor 5, printing machine 6, and UV curing lamp 8 are electrically connected to the output terminal of the controller 13. The input terminal of the controller 13 is electrically connected to the output terminal of an external power supply. The conveyor 3 is started to transport the fabric, while the main linear motor 5 drives the printing machine 6 to move and print on the fabric. The UV curing lamp 8 cures the print on the fabric. The system also includes a frame 9 and an industrial camera 10. The frame 9 is fixed to the front side of the auxiliary linear motor 27's actuator mount. An industrial camera 10 is installed inside the frame 9. The input of the industrial camera 10 is electrically connected to the output of the controller 13. The industrial camera 10 inside the frame 9 can detect the wrinkles on the surface of the fabric, thereby facilitating the automatic adjustment of the position of the fan 210. It also includes a support frame 11 and a limiting roller 12. There are two support frames 11, which are fixed on the front and rear sides of the top surface of the conveyor 3 respectively. The limiting roller 12 is rotatably installed inside the support frame 11. The limiting roller 12 inside the support frame 11 can limit the fabric, so that the fabric adheres to the surface of the conveyor 3 for printing.

[0025] The working principle of the fabric printing device with a leveling function provided by this utility model is as follows: First, the fabric enters between the leveling roller 22 and the auxiliary guide roller 21 through the main guide roller 23. The motor 24 is started to drive the leveling roller 22 to rotate and remove a large number of wrinkles on the surface of the fabric. The limiting roller 12 inside the support frame 11 can limit the fabric and make the fabric adhere to the surface of the conveyor 3 for printing. The industrial camera 10 inside the frame 9 can detect the wrinkles on the surface of the fabric, so as to facilitate the automatic start of the auxiliary linear motor 27 to adjust the position of the fan 210. The fan 210, together with the heating tube 28, removes the small wrinkles on the surface of the fabric. At the same time, the spring 213 extends to make the pressing roller automatically adhere to the fabric, which can further improve the leveling effect of the fabric. Finally, the conveyor 3 is started to transport the fabric, while the main linear motor 5 drives the printing machine 6 to move to print on the fabric. The light curing lamp 8 can cure the print on the fabric.

[0026] It is worth noting that the controller 13 disclosed in the above embodiments is model S7-200, while the heating tube 28 can be freely configured according to the actual application scenario. It is recommended to use a heating tube of model DN4050. The UV curing lamp 8 can be a UV curing lamp of model LST-7766, and the industrial camera 10 can be an industrial camera of model GX2500-C. The controller 13 controls the operation of the motor 24, auxiliary linear motor 27, heating tube 28, fan 210, conveyor 3, main linear motor 5, printing machine 6, UV curing lamp 8, and industrial camera 10 using methods commonly used in the prior art.

[0027] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A fabric printing device with a flattening function, characterized in that: Includes a base (1) and a connecting rod (7); Machine base (1): A conveyor (3) is provided on the top surface of the machine base (1). A bracket (4) is fixed on the top surface of the machine base (1). A main linear motor (5) is installed on the front side of the bracket (4). A printing machine (6) is fixed on the front side of the main linear motor (5) and the moving part of the main linear motor (5). A connecting rod (7) is fixed on the rear side of the bracket (4). A light curing lamp (8) is provided in the middle of the connecting rod (7). A leveling unit (2) is provided on the top surface of the machine base (1). The system also includes a controller (13), which is located on the left side of the base (1). The input terminals of the conveyor (3), the main linear motor (5), the printing machine (6), and the light curing lamp (8) are electrically connected to the output terminal of the controller (13), and the input terminal of the controller (13) is electrically connected to the output terminal of an external power supply.

2. The fabric printing device with a flattening function according to claim 1, characterized in that: The leveling unit (2) includes a secondary guide roller (21), a flattening roller (22), a main guide roller (23), a motor (24), and a support base (25). The support base (25) is fixed on the front side of the conveyor (3). The motor (24) is fixed on the left side of the support base (25). The output shaft of the motor (24) is connected to the left end of the flattening roller (22). The main guide roller (23) is rotatably connected to the bottom end inside the support base (25). The secondary guide roller (21) is rotatably connected to the top end inside the support base (25). The input end of the motor (24) is electrically connected to the output end of the controller (13).

3. The fabric printing device with a flattening function according to claim 1, characterized in that: The leveling unit (2) also includes a fixing frame (26), a secondary linear motor (27), a heating tube (28), a placement seat (29), and a fan (210). The fixing frame (26) is fixed on the top surface of the conveyor (3). The secondary linear motor (27) is provided on both sides of the top surface inside the fixing frame (26). The placement seat (29) is fixed on the bottom surface of the moving part of the secondary linear motor (27). The heating tube (28) is fixedly installed on the bottom surface of the placement seat (29). The fan (210) is placed inside the placement seat (29). The input ends of the secondary linear motor (27), the heating tube (28), and the fan (210) are electrically connected to the output end of the controller (13).

4. A fabric printing device with a flattening function according to claim 3, characterized in that: The leveling unit (2) also includes a limiting rod (211), a connecting plate (212), a spring (213), a roller frame (214), and a pressing roller (215). There are two connecting plates (212) which are fixed to the rear side of the fixing frame (26) on the left and right sides respectively. The bottom surface of the connecting plate (212) is connected to the top of the spring (213). The bottom end of the spring (213) is connected to one side of the top surface of the roller frame (214). The top surface of the roller frame (214) is provided with a limiting rod (211). The limiting rod (211) is slidably connected to the limiting hole on the surface of the connecting plate (212). The pressing roller (215) is rotatably connected inside the roller frame (214).

5. A fabric printing device with a flattening function according to claim 3, characterized in that: It also includes a frame (9) and an industrial camera (10). The frame (9) is fixed to the front side of the actuator of the auxiliary linear motor (27). The industrial camera (10) is installed inside the frame (9). The input end of the industrial camera (10) is electrically connected to the output end of the controller (13).

6. The fabric printing device with a flattening function according to claim 1, characterized in that: It also includes a support frame (11) and a limiting roller (12). There are two support frames (11) and they are fixed on the front and rear sides of the top surface of the conveyor (3), respectively. The limiting roller (12) is rotatably installed inside the support frame (11).