Carriage body vehicle door, carriage body structure and trailer
Through the plug-in welding design of the grille and corrugated structure, the problem of insufficient welding stability of magnesium alloy is solved, the supporting stability and overall structural strength of the body and door are improved, and the connection performance of the magnesium alloy body is enhanced.
Patent Information
- Application Number
- CN202423267158.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Magnesium alloy, a new material for body structures, has insufficient welding stability, resulting in insufficient body connection strength, affecting the stability and safety of the entire vehicle.
The design adopts a grid and corrugated structure. The horizontal bars and vertical bars are connected and welded through the plug-in parts. Combined with multiple connectors and reinforcing rods, a stable peripheral frame is formed to enhance the supporting stability and overall strength of the body and door.
It improves the supporting stability and overall structural strength of the body and doors, enhances the geometric stability of magnesium alloy welding, and reduces the maintenance costs and safety risks caused by structural looseness or damage.
Smart Images

Figure CN223479163U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of trailer technology, and more specifically, to a cargo box door, a cargo box structure, and a trailer. Background Technology
[0002] In today's domestic highway logistics market, stake trailers are among the most common vehicle types due to their wide applicability and low weight. With the rapid penetration of the new energy commercial vehicle market, competition among products in core elements such as driving range and functional configurations is becoming increasingly fierce. However, while larger power batteries and richer configurations meet users' demands for improved range and experience, they also increase the overall vehicle weight, reducing loading capacity and directly leading to a decrease in transport capacity. Therefore, lightweighting has become one of the core requirements for new energy commercial vehicles.
[0003] Traditional lightweight structural engineering has undergone multiple rounds of market and technological iterations, and its technological potential has been almost fully explored. Magnesium alloys, as a new structural material, possess excellent mechanical properties, low density, and abundant reserves in my country, along with an advanced and comprehensive upstream industry, making them a promising candidate for lightweight transportation equipment and offering a favorable industrialization environment. While magnesium alloys can reduce the overall weight of vehicles as a new material for body structures, they suffer from insufficient weldability stability. Utility Model Content
[0004] The purpose of this application is to provide a cargo box door, a cargo box structure, and a trailer, which can improve the connection strength of the cargo box.
[0005] The embodiments of this application are implemented as follows:
[0006] In one aspect of this application, a van door is provided, including an outer peripheral frame and a grille and corrugations disposed within the outer peripheral frame. The grille is disposed above the corrugations and includes horizontal bars and vertical bars. The horizontal bars are provided with insertion portions, and the vertical bars are inserted into the insertion portions. The insertion portions of the horizontal bars and the vertical bars are welded together.
[0007] Alternatively, as one possible implementation, the insertion portion includes a plurality of mounting holes provided on the crossbar, and the longitudinal bar is inserted into the mounting holes.
[0008] Optionally, as an implementable method, the outer perimeter frame includes a first horizontal frame, a first vertical frame, a second horizontal frame, and a second vertical frame arranged sequentially. The first horizontal frame has a first connecting portion and a second connecting portion at both ends. The first vertical frame has a third connecting portion and a fourth connecting portion at both ends. The second horizontal frame has a fifth connecting portion and a sixth connecting portion at both ends. The second vertical frame has a seventh connecting portion and an eighth connecting portion at both ends. The first connecting portion and the third connecting portion are connected by a first connecting member. The second connecting portion and the seventh connecting portion are connected by a second connecting member. The fifth connecting portion and the fourth connecting portion are connected by a third connecting member. The sixth connecting portion and the eighth connecting portion are connected by a fourth connecting member.
[0009] Optionally, as one possible implementation, the first connecting portion is a plurality of first through holes provided on the first horizontal frame, the second connecting portion is a plurality of second through holes provided on the first horizontal frame, the third connecting portion is a plurality of third through holes provided on the first vertical frame, the fourth connecting portion is a plurality of fourth through holes provided on the first vertical frame, the fifth connecting portion is a plurality of fifth through holes provided on the second horizontal frame, the sixth connecting portion is a plurality of sixth through holes provided on the second horizontal frame, the seventh connecting portion is a plurality of seventh through holes provided on the second vertical frame, and the eighth connecting portion is a plurality of eighth through holes provided on the second vertical frame.
[0010] Alternatively, as an implementable method, a crossbeam is provided between the grille and the corrugations.
[0011] Optionally, as an implementable method, a first reinforcing bar is also provided between the crossbeam and the first longitudinal frame.
[0012] Alternatively, as an implementable method, a second reinforcing bar is also provided between the crossbeam and the second longitudinal frame.
[0013] In another aspect of this application, a box structure is provided, including a box frame and a box door as described in any of the above embodiments. The box frame includes a top beam and a plurality of columns connecting the top beam and the vehicle chassis. The box door is disposed between two adjacent columns.
[0014] Optionally, as an implementable method, the column has a rectangular cross-section and is provided with reinforcing ribs.
[0015] This application also provides a trailer, including a chassis, a driving system, and a body structure as described in any of the above embodiments.
[0016] The beneficial effects of the embodiments of this application include:
[0017] The box door, box structure, and trailer provided in this application include an outer frame and a grille and corrugations set within the outer frame. The grille is positioned above the corrugations and includes horizontal and vertical bars. The horizontal bars have interlocking parts, and the vertical bars are interlocked at these parts. The interlocking points of the horizontal and vertical bars are welded together, and further welding is performed at the connection points. This compensates for the insufficient geometric stability of magnesium alloy welding and improves the supporting stability of the box door. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the body structure provided in the embodiments of this application;
[0020] Figure 2 This is a schematic diagram of the frame structure of the compartment provided in the embodiments of this application;
[0021] Figure 3 This is a schematic diagram of the structure of the van door in the embodiment of this application;
[0022] Figure 4 This is a schematic diagram of the outer peripheral frame in the body structure provided in the embodiments of this application;
[0023] Figure 5 This is a schematic diagram of the outer peripheral frame of the van door provided in an embodiment of this application.
[0024] Icons: 100-Box body structure; 110-Box body frame; 111-Top beam; 112-Column; 1121-Reinforcing rib; 120-Box body door; 121-Outer perimeter frame; 1211-First horizontal frame; 1212-First vertical frame; 1213-Second horizontal frame; 1214-Second vertical frame; 1215-First connector; 1216-Second connector; 1217-Third connector; 1218-Fourth connector; 122-Grate; 1221-Horizontal bar; 1221a-Insertion part; 1222-Vertical bar; 123-Corrugated; 124-Crossbeam; 125-First reinforcing bar; 126-Second reinforcing bar. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0026] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0027] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0028] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0029] Please refer to Figure 2 and Figure 5 This embodiment provides a van door 120, including an outer frame 121 and a grille 122 and corrugations 123 disposed within the outer frame 121. The grille 122 is disposed above the corrugations 123. The grille 122 includes a horizontal bar 1221 and a vertical bar 1222. The horizontal bar 1221 is provided with a plug-in portion 1221a, and the vertical bar 1222 is inserted into the plug-in portion 1221a. The plug-in portions of the horizontal bar 1221 and the vertical bar 1222 are welded together.
[0030] Specifically, when assembling the body door 120 of this application, corrugated 123 and grille 122 are installed inside the outer frame 121. The grille 122 is installed above the corrugated 123. When installing the grille 122, the longitudinal bar 1222 is inserted into the insertion part 1221a of the transverse bar 1221, and the insertion points of the transverse bar 1221 and the longitudinal bar 1222 are welded. At this time, the insertion points of the transverse bar 1221 and the longitudinal bar 1222 are limited and fixed by the insertion part 1221a, which can reduce the support strength of the welded joint of the transverse bar 1221 and the longitudinal bar 1222. Welding is performed at the connection point based on the insertion. Thus, the insufficient geometric stability of magnesium alloy welding is compensated for, and the support stability of the body door 120 is improved.
[0031] The vehicle body door 120 provided in this application includes an outer peripheral frame 121 and a grille 122 and corrugations 123 disposed within the outer peripheral frame 121. The grille 122 is disposed above the corrugations 123 and includes horizontal bars 1221 and vertical bars 1222. The horizontal bars 1221 are provided with insertion portions 1221a, and the vertical bars 1222 are inserted into the insertion portions 1221a. The insertion points of the horizontal bars 1221 and the vertical bars 1222 are welded together, and welding is performed at the connection points based on the insertion. This compensates for the insufficient geometric stability of magnesium alloy welding and improves the supporting stability of the vehicle body door 120.
[0032] In one possible embodiment of this application, such as Figure 2 and Figure 5 As shown, the insertion part 1221a includes a plurality of mounting holes provided on the crossbar 1221, and the longitudinal bar 1222 is inserted into the mounting holes.
[0033] Specifically, multiple mounting holes are spaced apart on the crossbar 1221, and the longitudinal bar 1222 is inserted into the mounting holes. The longitudinal bar 1222 provides longitudinal support for the cargo box door 120, and the mounting holes limit and fix the longitudinal bar 1222. This reduces the stress on the welding point of the crossbar 1221 and the longitudinal bar 1222, improves the connection stability of the crossbar 1221 and the longitudinal bar 1222, thereby improving the support strength of the grille 122 and the stability of the cargo box door 120.
[0034] In one possible embodiment of this application, such as Figure 2 and Figure 5As shown, the outer frame 121 includes a first horizontal frame 1211, a first vertical frame 1212, a second horizontal frame 1213, and a second vertical frame 1214 arranged sequentially. The first horizontal frame 1211 has a first connecting part and a second connecting part at both ends. The first vertical frame 1212 has a third connecting part and a fourth connecting part at both ends. The second horizontal frame 1213 has a fifth connecting part and a sixth connecting part at both ends. The second vertical frame 1214 has a seventh connecting part and an eighth connecting part at both ends. The first connecting part and the third connecting part are connected by a first connecting piece 1215, the second connecting part and the seventh connecting part are connected by a second connecting piece 1216, the fifth connecting part and the fourth connecting part are connected by a third connecting piece 1217, and the sixth connecting part and the eighth connecting part are connected by a fourth connecting piece 1218.
[0035] Specifically, the first connecting member 1215, the second connecting member 1216, the third connecting member 1217, and the fourth connecting member 1218 are all vertically arranged two connecting rods. The first connecting member 1215 is inserted into the first connecting part and the third connecting part, respectively; the second connecting member 1216 is inserted into the second connecting part and the seventh connecting part, respectively; the third connecting member 1217 is inserted into the fifth connecting part and the fourth connecting part, respectively; and the fourth connecting member 1218 is inserted into the sixth connecting part and the eighth connecting part, respectively. The first connecting member 1215 connects the first connecting part and the third connecting part; the second connecting member 1216 connects the second connecting part and the seventh connecting part; the third connecting member 1217 connects the fifth connecting part and the fourth connecting part; and the fourth connecting member 1218 connects the sixth connecting part. The outer peripheral frame 121 is assembled by welding the first connecting member 1215 to the connection between the first and third connecting members, welding the second connecting member 1216 to the connection between the second and seventh connecting members, welding the third connecting member 1217 to the connection between the fifth and fourth connecting members, and welding the fourth connecting member 1218 to the connection between the sixth and eighth connecting members. Compared with the direct welding of the first horizontal frame 1211, the first vertical frame 1212, the second horizontal frame 1213, and the second vertical frame 1214, the assembly method of the first horizontal frame 1211, the first vertical frame 1212, the second horizontal frame 1213, and the second vertical frame 1214 in this application can improve the overall stability of the outer peripheral frame 121.
[0036] In one possible embodiment of this application, such as Figure 2 and Figure 4As shown, the first connecting part consists of multiple first through holes on the first horizontal frame 1211, the second connecting part consists of multiple second through holes on the first horizontal frame 1211, the third connecting part consists of multiple third through holes on the first vertical frame 1212, the fourth connecting part consists of multiple fourth through holes on the first vertical frame 1212, the fifth connecting part consists of multiple fifth through holes on the second horizontal frame 1213, the sixth connecting part consists of multiple sixth through holes on the second horizontal frame 1213, the seventh connecting part consists of multiple seventh through holes on the second vertical frame 1214, and the eighth connecting part consists of multiple eighth through holes on the second vertical frame 1214.
[0037] Specifically, the first connector 1215 is welded to the connection between the first and third through holes using welding rods, thereby ensuring a stable connection between the first horizontal frame 1211, the first vertical frame 1212, and the first connector 1215. The second connector 1216 is welded to the connection between the second and seventh through holes using welding rods, thereby ensuring a stable connection between the first horizontal frame 1211, the second vertical frame 1214, and the second connector 1216. The third connector 1217 is welded to the connection between the fifth and fourth through holes using welding rods, thereby ensuring a stable connection between the second horizontal frame 1213, the first vertical frame 1212, and the third connector 1217. The fourth connector 1218 is welded to the connection between the sixth and eighth through holes using welding rods, thereby ensuring a stable connection between the second horizontal frame 1213, the second vertical frame 1214, and the fourth connector 1218, thus completing the assembly of the outer peripheral frame 121. A plug welding process is used to fill the perforated holes with welding rods for welding, achieving a stable connection between the connectors, crossbars, and longitudinal bars. Compared to other conventional connection methods, such as simple bolt connections or riveting, this connection method significantly enhances the overall structural strength of the outer frame 121. When subjected to external forces, such as pressure, tension, or impact, the components are less prone to displacement or loosening, thus ensuring the stability of the frame structure. This allows it to better meet the requirements of various complex working conditions, effectively extending the service life of the frame and reducing maintenance costs and safety risks caused by structural loosening or damage. This improves the overall strength of the outer frame 121.
[0038] In one possible embodiment of this application, such as Figure 2 and Figure 4 As shown, a crossbeam 124 is provided between the grille 122 and the corrugated 123.
[0039] Furthermore, a first reinforcing rod 125 is also provided between the crossbeam 124 and the first longitudinal frame 1212.
[0040] Furthermore, a second reinforcing rod 126 is provided between the crossbeam 124 and the second longitudinal frame 1214.
[0041] Specifically, when using the body door 120 of this application, the first horizontal frame 1211 and the first vertical frame 1212 are connected by the first connector 1215 passing through the first and third through holes; the first horizontal frame 1211 and the second vertical frame 1214 are connected by the second connector 1216 passing through the second and seventh through holes; the second horizontal frame 1213 and the first vertical frame 1212 are connected by the third connector 1217 passing through the fifth and fourth through holes; and the second horizontal frame 1213 and the second vertical frame 1214 are connected by the fourth connector 1218 passing through the sixth and eighth through holes, thus completing the assembly of the outer peripheral frame 121. The first connector 1215 is then welded to the connection point of the first and third through holes. The second connector 1216 is welded to the connection between the second and seventh through holes, the third connector 1217 is welded to the connection between the fifth and fourth through holes, and the fourth connector 1218 is welded to the connection between the sixth and eighth through holes to complete the assembly of the outer frame 121. Corrugated 123 and grille 122 are provided inside the outer frame 121. Corrugated 123 is located at the bottom of grille 122. A crossbeam 124 is provided between grille 122 and corrugated 123. A first reinforcing rod 125 is provided between the crossbeam 124 and the first longitudinal frame 1212. A second reinforcing rod 126 is provided between the crossbeam 124 and the second longitudinal frame 1214 to strengthen the overall strength of the body door 120.
[0042] In one possible embodiment of this application, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a box structure 100 is provided, including a box frame 110 and a box door 120. The box frame 110 includes a top beam 111 and a plurality of columns 112 connecting the top beam 111 and the vehicle chassis. The box door 120 is disposed between two adjacent columns 112.
[0043] Furthermore, the column 112 has a rectangular cross-section, and a reinforcing rib 1121 is provided inside the column 112, and multiple reinforcing ribs 1121 are provided inside the column 112.
[0044] Specifically, a reinforcing rib 1121 is provided inside the column 112. The reinforcing rib 1121 is parallel to the short side of the rectangular column 112 to improve the support strength of the column 112. When assembling the box structure 100 of this application, the top beam 111 and the vehicle chassis are connected through the column 112 to install the box frame 110 on the vehicle chassis. Then, the box door 120 is installed between two adjacent columns 112 to complete the installation of the box structure 100.
[0045] Furthermore, the reinforcing ribs divide the column into multiple slots, and the top beam 111 and the chassis are provided with protrusions that match the slots. The reinforcing ribs improve the connection stability of the body frame 110.
[0046] This application also discloses a trailer, including a chassis, a driving system, and the body structure 100 described in the foregoing embodiments. This trailer has the same structure and beneficial effects as the body structure 100 described in the foregoing embodiments. The structure and beneficial effects of the body structure 100 have been described in detail in the foregoing embodiments and will not be repeated here.
[0047] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A type of van door, characterized in that, It includes an outer frame and a grid and corrugations disposed within the outer frame. The grid is disposed above the corrugations. The grid includes horizontal bars and vertical bars. The horizontal bars are provided with insertion parts. The vertical bars are inserted into the insertion parts. The insertion parts of the horizontal bars and the vertical bars are welded together.
2. The van door according to claim 1, characterized in that, The insertion part includes a plurality of mounting holes provided on the crossbar, and the longitudinal bar is inserted into the mounting holes.
3. The van door according to claim 1, characterized in that, The outer frame includes a first horizontal frame, a first vertical frame, a second horizontal frame, and a second vertical frame arranged sequentially. The first horizontal frame has a first connecting part and a second connecting part at both ends. The first vertical frame has a third connecting part and a fourth connecting part at both ends. The second horizontal frame has a fifth connecting part and a sixth connecting part at both ends. The second vertical frame has a seventh connecting part and an eighth connecting part at both ends. The first connecting part and the third connecting part are connected by a first connecting member. The second connecting part and the seventh connecting part are connected by a second connecting member. The fifth connecting part and the fourth connecting part are connected by a third connecting member. The sixth connecting part and the eighth connecting part are connected by a fourth connecting member.
4. The van door according to claim 3, characterized in that, The first connecting part consists of a plurality of first through holes on the first horizontal frame; the second connecting part consists of a plurality of second through holes on the first horizontal frame; the third connecting part consists of a plurality of third through holes on the first vertical frame; the fourth connecting part consists of a plurality of fourth through holes on the first vertical frame; the fifth connecting part consists of a plurality of fifth through holes on the second horizontal frame; the sixth connecting part consists of a plurality of sixth through holes on the second horizontal frame; the seventh connecting part consists of a plurality of seventh through holes on the second vertical frame; and the eighth connecting part consists of a plurality of eighth through holes on the second vertical frame.
5. The van door according to claim 3, characterized in that, A crossbeam is provided between the grille and the corrugated section.
6. The van door according to claim 5, characterized in that, A first reinforcing bar is also provided between the crossbeam and the first longitudinal frame.
7. The van door according to claim 5, characterized in that, A second reinforcing bar is also provided between the crossbeam and the second longitudinal frame.
8. A compartment structure, characterized in that, The vehicle includes a body frame and a body door as described in any one of claims 1-7. The body frame includes a top beam and a plurality of pillars connecting the top beam and the vehicle chassis. The body door is disposed between two adjacent pillars.
9. The body structure according to claim 8, characterized in that, The column has a rectangular cross-section and is equipped with reinforcing ribs.
10. A trailer, characterized in that, It includes a chassis, a driving system, and the body structure as described in any one of claims 8-9.