Wire-pulling oil dish placed below handlebar horizontal pipe

By designing a new structure of a wire-pull oil disc under the handlebar cross tube of the bicycle, including components such as the upper pump and the steel wire adjustment nut, the problems of unsatisfactory braking effect and oil leakage of the wire-pull oil disc are solved, achieving simple and efficient braking with low maintenance costs.

CN223479245UActive Publication Date: 2025-10-28NINGBO ZHANGXING INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422706819.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-10-28
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing wire-pull oil disc brake has unsatisfactory braking effect, is prone to oil leakage, has a complex structure and high maintenance cost.

Method used

A cable oil disc is designed and placed under the handlebar cross tube, including an upper pump, a steel cable adjustment nut, a steel cable adjustment screw, a steel cable, an oil filling screw and other components. The oil storage tank group is hidden in the handlebar cross tube. The brake cable is adjusted in tension through the steel cable adjustment screw and nut. The oil filling screw is distributed on the upper part of the oil storage tank group. The sealing lock nut and the tightening screw fix the components to prevent loosening.

Benefits of technology

It achieves good braking effect, reduces the risk of oil leakage, has a simple structure and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223479245U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of brake systems, in particular to a wire-pulling oil disc placed below a handlebar transverse pipe. Comprising an upper pump, a steel wire adjusting nut, a steel wire adjusting screw, a steel wire, an oil injection screw, a crusty pancake lock nut, a cover, a steel wire fixing screw, a fastening screw, a master cylinder front fixing hole, a master cylinder rear fixing hole, a rear master cylinder piston group, a front master cylinder piston group and an oil storage tank group, the wire drawing oil disc master cylinder is fixed below the integrated handlebar transverse pipe through a master cylinder front fixing hole and a master cylinder rear fixing hole; the rear master cylinder piston set and the front master cylinder piston set are arranged side by side front and back, and the oil storage tank set is arranged above the rear master cylinder piston set and the front master cylinder piston set. The wire-pulling oil disc placed below the handlebar transverse pipe has a good braking effect, reduces the risk of oil leakage, and is simple in structure compared with a traditional wire-pulling oil disc, low in follow-up maintenance cost and high in practicability.
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Description

Technical Field

[0001] This utility model relates to the field of braking system technology, and in particular to a cable-operated hydraulic disc placed under the handlebar cross tube. Background Technology

[0002] Cable-operated hydraulic disc brakes are a type of bicycle braking system that combines the advantages of cable-operated disc brakes and hydraulic disc brakes. It uses the tension of the brake cable to cause the brake pads inside the caliper to rub against and clamp the disc, while simultaneously utilizing a hydraulic system to enhance braking performance and reduce the risk of leaks.

[0003] While existing cable-operated hydraulic disc brakes can provide braking, they still have some problems. First, the braking effect of current cable-operated hydraulic disc brakes is not ideal, and there is a risk of oil leakage. Second, the current cable-operated hydraulic disc brakes have a complex structure and high subsequent maintenance costs. Therefore, a cable-operated hydraulic disc brake placed under the handlebar tube is needed to solve the above problems. Utility Model Content

[0004] The purpose of this utility model embodiment is to provide a wire oil pan placed under the handle tube, which aims to solve the problems mentioned in the background art.

[0005] This utility model embodiment is implemented as follows: a cable-operated oil disc placed under the handlebar cross tube includes: an upper pump, a steel wire adjusting nut, a steel wire adjusting screw, a steel wire, an oil filling screw, an oil filler lock nut, a cover, a steel wire fixing screw, a set screw, a front fixing hole for the master pump, a rear fixing hole for the master pump, a rear master pump piston assembly, a front master pump piston assembly, and an oil reservoir assembly. The oil reservoir assembly is hidden inside the handlebar cross tube. The cable-operated oil disc master pump is fixed to the underside of the integrated handlebar cross tube through the front fixing hole and the rear fixing hole. The rear master pump piston assembly and the front master pump piston assembly are placed side by side, storing... The oil reservoir assembly is positioned above the rear master cylinder piston assembly and the front master cylinder piston assembly. One end of the brake cable passes through the inside of the front and rear master cylinder piston assemblies and is fixed at both ends to the wire fixing screws. The cover is used to shield the components on the wire fixing screws. The other end of the brake cable is connected to the brake cable conduit. The tightness of the brake cable is adjusted by the wire adjusting screw and fixed by the wire adjusting nut. The oil filling screws are located on the upper part of the oil reservoir assembly. The internal components of the oil reservoir assembly are fixed at both ends with oil lock nuts, and the oil lock nuts are fixed with set screws to prevent them from loosening.

[0006] Preferably, the system further includes: a lock nut, a sealing lock nut, a 7x10 ring, a first 8x10 ring, a piston, an upper pump oil seal, a second 8x10 ring, a piston return spring, and an M6 steel wire fixing screw. The piston is fitted with an upper pump oil seal, and the steel wire fixing screw is connected to the piston via threads. The steel wire is fixed to the steel wire fixing screw via an M6 steel wire fixing screw. The piston return spring is located between the upper pump and the steel wire fixing screw and is fitted onto the piston. The sealing lock nut is fitted with a 7x10 ring and a first 8x10 ring, which are used to seal the inner wall of the main pump and the piston, respectively. The sealing lock nut is pressed into the upper pump cavity by the lock nut. The lock nut is connected to the upper pump via threads. The steel wire adjusting nut and the steel wire adjusting screw are connected to the lock nut via threads. The other end of the upper pump is sealed to the upper pump by two second 8x10 rings sealing the piston.

[0007] Preferably, it further includes: a left oil reservoir, a right oil reservoir, a front oil hole of the main pump, a rear oil hole of the main pump, an oil sump locking nut, an anti-rotation washer, an oil sump, an O-ring seal, and an oil injection screw. The oil reservoir assembly includes a left oil reservoir and a right oil reservoir. The oil reservoir assembly is formed by the oil sump being pressed by the anti-rotation washer, and the anti-rotation washer being pressed by the oil sump locking nut. The oil sump locking nut is connected to the upper pump through threads and is fixed by a set screw. The upper pump has two front oil holes and a rear oil hole.

[0008] The cable-operated hydraulic disc provided by this utility model, placed under the handlebar, not only provides a good braking effect but also reduces the risk of oil leakage. At the same time, its structure is simpler than that of traditional cable-operated hydraulic discs, resulting in lower maintenance costs and greater practicality. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the oil pan structure placed below the horizontal tube.

[0010] Figure 2 This is a schematic diagram of another angle of the oil pan placed under the horizontal tube.

[0011] Figure 3 A schematic diagram of the upper pump placed under the horizontal pipe with a wire pull disc.

[0012] Figure 4 A two-dimensional schematic diagram of the oil pan placed below the horizontal tube.

[0013] Figure 5 A schematic diagram of the main pump chamber for the oil pan placed below the horizontal pipe.

[0014] Figure 6 This is a schematic diagram of the oil passage hole for the oil pan placed below the horizontal tube.

[0015] Figure 7 A two-dimensional schematic diagram of the oil pan placed under the horizontal tube at another angle.

[0016] In the attached diagram: 1-Upper pump, 2-Steel wire adjusting nut, 3-Steel wire adjusting screw, 4-Steel wire, 5-Oil injection screw, 6-Oil seal nut, 7-Cover, 8-Steel wire fixing screw, 9-Set screw, 10-Locking nut, 12-Sealing locking nut, 13-7x10 S-ring, 14-First 8x10 S-ring, 15-Piston, 16-Upper pump oil seal, 17-Second 8x10 S-ring, 18-Piston return spring, 19-M6 steel Wire fixing and tightening, 20-oil nut locking nut, 21-anti-rotation washer, 22-oil nut, 23-O-ring seal, 24-oil injection screw, 1a-master pump front fixing hole, 1b-master pump rear fixing hole, 1c-rear master pump piston assembly, 1d-front master pump piston assembly, 1e-oil reservoir assembly, 1e1-left oil reservoir, 1e2-right oil reservoir, 1f-oil passage hole, 1g-master pump cavity, 1h-master pump front oil hole, li-master pump rear oil hole. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and do not limit the present utility model.

[0018] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0019] Please see Figure 1 , Figure 2 as well as Figure 3 This utility model provides a wire oil tray placed under the handlebar, the wire oil tray under the handlebar includes:

[0020] 1. Upper pump, 2. Steel wire adjusting nut, 3. Steel wire adjusting screw, 4. Steel wire, 5. Oil filling screw, 6. Oil filler nut, 7. Cover, 8. Steel wire fixing screw, 9. Set screw, 1a front fixing hole of master pump, 1b rear fixing hole of master pump, 1c rear master pump piston assembly, 1d front master pump piston assembly, and 1e oil reservoir assembly. The oil reservoir assembly 1e is hidden inside the handlebar cross tube. The cable-operated oil disc master pump is fixed to the bottom of the integrated handlebar cross tube through the front fixing hole 1a and the rear fixing hole 1b. The rear master pump piston assembly 1c and the front master pump piston assembly 1d are placed side by side, and the oil reservoir assembly 1e is placed on the rear master pump piston assembly 1c. c and above the front master cylinder piston assembly 1d; one end of the brake cable passes through the inside of the front master cylinder piston assembly 1d and the rear master cylinder piston assembly 1e and both ends are fixed to the steel wire fixing screw 8. The cover 7 is used to cover the components on the steel wire fixing screw 8. The other end of the brake cable is connected to the brake cable tube. The tightness of the brake cable is adjusted by the steel wire adjusting screw 3 and the steel wire adjusting nut 2 is used to fix the steel wire adjusting screw 3. The oil filling screw 5 is distributed on the upper part of the oil reservoir assembly 1e. The internal components of the oil reservoir assembly 1e are fixed at both ends by oil lock nuts 6 and the oil lock nuts 6 are fixed by set screws 9 to prevent them from loosening.

[0021] This cable-operated disc master cylinder consists of a front master cylinder piston assembly 1d, a rear master cylinder piston assembly 1c, and a reservoir assembly 1e. The cable-operated disc master cylinder is positioned below the integrated handlebar tube of a road bike, located in the middle of both ends of the handlebar tube. The reservoir assembly 1e is concealed inside the handlebar tube. The cable-operated disc master cylinder is fixed to the underside of the integrated handlebar tube via a front mounting hole 1a and a rear mounting hole 1b. The rear master cylinder piston assembly 1c and the front master cylinder piston assembly 1d are placed side-by-side, with the reservoir assembly 1e positioned at the rear master cylinder... Above the pump piston assembly 1c and the front master pump piston assembly 1d, air bleed and oil filling are facilitated. One end of the brake cable passes through the inside of the front master pump piston assembly 1d and the rear master pump piston assembly 1e, and both ends are fixed to the steel wire fixing screw 8. The cover 7 is used to cover the components on the steel wire fixing screw 8, making its appearance simple and beautiful. The other end of the brake cable is connected to the brake cable tube. The tightness of the brake cable is adjusted by the steel wire adjusting screw 3, and the steel wire adjusting nut 2 is used to fix the steel wire adjusting screw 3 to prevent it from loosening. The oil reservoir assembly 1e is divided into left and right oil reservoirs, which are symmetrical. The oil filling screw 5 is located on the upper part of the oil reservoir assembly 1e, which facilitates oil filling and air bleed. The internal components of the oil reservoir assembly 1e are fixed at both ends with oil lock nuts 6, and the oil lock nuts 6 are fixed with set screws 9 to prevent them from loosening.

[0022] like Figure 4As shown, in a preferred embodiment of this utility model, it further includes: a lock nut 10, a sealing lock nut 12, a 7x10 ring 13, a first 8x10 ring 14, a piston 15, an upper pump oil seal 16, a second 8x10 ring 17, a piston return spring 18, and an M6 steel wire fixing screw 19. The upper pump oil seal 16 is fitted onto the piston 15. The steel wire fixing screw 8 is connected to the piston 15 via threads, and the steel wire 4 is fixed to the steel wire fixing screw 8 via the M6 ​​steel wire fixing screw 19; the piston return spring... Spring 18 is located between upper pump 1 and steel wire fixing screw 8 and is sleeved on piston 15. 7x10 ring 13 and first 8x10 ring 14 are sleeved on sealing lock nut 12, which are used to seal the inner wall of main pump and piston 15 respectively. Sealing lock nut 12 is pressed into the cavity of upper pump 1 by lock nut. Lock nut 10 is connected to upper pump 1 by thread. Steel wire adjusting nut 2 and steel wire adjusting screw 3 are connected to lock nut 10 by thread. The other end of upper pump 1 is sealed to piston 15 by two second 8x10 rings 17.

[0023] The internal structures of the front master pump piston assembly 1d and the rear master pump piston assembly 1c are identical, only their arrangement is reversed. The piston 15 is fitted with an upper pump oil seal 16, and then a steel wire fixing screw 8 is threaded onto the piston 15. A steel wire 4 is fixed to the steel wire fixing screw 8 via an M6 steel wire fixing fastener 19. A piston return spring 18 is located between the upper pump 1 and the steel wire fixing screw 8, and is fitted onto the piston 15. At the other end, a 7x10 ring 13 and a first 8x10 ring 14 are fitted onto a sealing lock nut 12, sealing the inner wall of the master pump and the piston 15 respectively. The sealing lock nut 12 is tightly pressed into the upper pump 1 cavity by the lock nut. The lock nut 10 is threaded onto the upper pump 1, and then a steel wire adjusting nut 2 and a steel wire adjusting screw 3 are threaded onto the lock nut 10. At the other end of the upper pump 1, two second 8x10 rings 17 seal the piston 15, sealing the upper pump 1 and preventing oil leakage. Its working principle is as follows: when the steel cable 4 is pulled, it drives the piston 15 forward, and the upper pump oil seal 16 pushes the hydraulic oil in the master pump chamber 1g into the oil passage hole 1f, thereby completing the braking action. After the braking action is completed, the steel cable 4 is released, and the piston 15 returns to its original position under the push of the piston return spring 18. The entire braking action is completed. The working principle of the front master pump piston assembly 1d and the rear master pump piston assembly 1c is exactly the same.

[0024] like Figure 5 , Figure 6 as well as Figure 7As shown, in a preferred embodiment of this utility model, it further includes: a left oil storage tank 1e1, a right oil storage tank 1e2, a front oil hole 1h of the main pump, a rear oil hole 1i of the main pump, an oil sump locking nut 20, an anti-rotation washer 21, an oil sump 22, an O-ring seal 23, and an oil injection screw 24. The oil storage tank group 1e includes a left oil storage tank 1e1 and a right oil storage tank 1e2. The oil storage tank group 1e is pressed by the oil sump 22 by the anti-rotation washer 21. The anti-rotation washer 21 is pressed by the oil sump locking nut 20. The oil sump locking nut 20 is connected to the upper pump 1 by threads and is fixed by a set screw 9. The upper pump 1 has two front oil holes 1h of the main pump and a rear oil hole 1i of the main pump.

[0025] The oil reservoir assembly 1e includes a left oil reservoir 1e1 and a right oil reservoir 1e2, which have identical internal structures and functions. The function of the left and right oil reservoirs 1e1 and 1e2 is to compensate for brake pad wear by storing oil within them. Simultaneously, air in the hydraulic system can be vented into the oil reservoir assembly 1e, thus not affecting braking performance. The oil reservoir assembly 1e is secured by an oil reservoir 22 pressed down by an anti-rotation washer 21, which in turn is secured by an oil reservoir locking nut 20. The oil reservoir locking nut 20 is connected to the upper pump 1 via threads and is fixed in place by a set screw 9 to prevent loosening. The upper pump 1 has two master pump front oil holes 1h and a master pump rear oil hole 1i. The master cylinder front oil port 1h is used to replenish the brake system with oil from the reservoir assembly 1e after the brake pads wear. Simultaneously, air in the brake system can also be expelled into the reservoir assembly 1e through this port. The master cylinder rear oil port 1i serves to lubricate the rear O-ring seal 23. The oil filling holes of the reservoir assembly 1e are sealed by the grease fitting screw 24 by pressing the O-ring seal 23.

[0026] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wire-operated oil pan placed below a horizontal pipe, comprising an upper pump, a wire adjusting nut, a wire adjusting screw, a wire, an oil filling screw, an oil filler lock nut, a cover, a wire fixing screw, a set screw, a front fixing hole for the master pump, a rear fixing hole for the master pump, a rear master pump piston assembly, a front master pump piston assembly, and an oil reservoir assembly, characterized in that, The oil storage tank assembly is hidden inside the handlebar tube, and the cable-operated oil disc master pump is fixed to the bottom of the integrated handlebar tube through the master pump front fixing hole and the master pump rear fixing hole. The rear master pump piston assembly and the front master pump piston assembly are placed side by side, and the oil reservoir assembly is placed above the rear master pump piston assembly and the front master pump piston assembly. One end of the brake cable passes through the inside of the front master cylinder piston assembly and the rear master cylinder piston assembly and is fixed at both ends to the steel wire fixing screw. The cover is used to cover the components on the steel wire fixing screw. The other end of the brake cable is connected to the brake cable tube. The tightness of the brake cable is adjusted by the steel wire adjusting screw and the steel wire adjusting nut is used to fix the steel wire adjusting screw. The oil filling screws are located on the upper part of the oil storage tank assembly. The internal components of the oil storage tank assembly are fixed at both ends with oil lock nuts, and the oil lock nuts are fixed with set screws to prevent them from loosening.

2. The oil-pulling disc placed below the horizontal tube according to claim 1, characterized in that, Also includes: Lock nut, sealing lock nut, 7x10 ring, first 8x10 ring, piston, upper pump oil seal, second 8x10 ring, piston return spring, M6 steel wire fixing screw, the piston is fitted with an upper pump oil seal, the steel wire fixing screw is connected to the piston through threads, and the steel wire is fixed on the steel wire fixing screw by M6 steel wire fixing screw; The piston return spring is located between the upper pump and the steel wire fixing screw and is sleeved on the piston. The sealing lock nut is fitted with a 7x10 ring and a first 8x10 ring, which are used to seal the inner wall of the main pump and the piston, respectively. The sealing lock nut is pressed into the upper pump cavity by the lock nut. The lock nut is connected to the upper pump by threads. The steel wire adjusting nut and the steel wire adjusting screw are connected to the lock nut by threads. The other end of the upper pump is sealed to the piston and the upper pump by two second 8x10 rings.

3. The oil-pulling disc placed below the horizontal tube according to claim 2, characterized in that, Also includes: The oil storage tank assembly includes a left oil storage tank, a right oil storage tank, a front oil hole of the main pump, a rear oil hole of the main pump, an oil sump locking nut, an anti-rotation washer, an oil sump, an O-ring seal, and an oil filling screw. The oil storage tank assembly consists of a left oil storage tank and a right oil storage tank. The oil sump is pressed by an anti-rotation washer, and the anti-rotation washer is pressed by an oil sump locking nut. The oil sump locking nut is connected to the upper pump via threads and is fixed by a set screw. The upper pump has two front oil holes and a rear oil hole.