Full-automatic cut tobacco self-sealing bag opening and sealing system

Abstract

The utility model discloses a full-automatic cut tobacco self-sealing bag opening and sealing system which comprises a first electric cylinder assembly, a second electric cylinder assembly and a third electric cylinder assembly. The first electric cylinder assembly comprises an X-axis electric cylinder, a Y-axis electric cylinder, a rotating air cylinder and a bag opening suction cup A arranged on a suction cup installation frame, and the bag opening suction cup A is driven to suck one side of the opening end of a self-sealing bag in a negative pressure mode to move towards one side of a weighing system platform. The bag opening fixing support is fixedly arranged on the weighing system platform and provided with a plurality of bag opening suction cups B opposite to the bag opening suction cups A close to the opening end of the self-sealing bag so as to suck one side of the opening end of the self-sealing bag through mutual negative pressure acting force of the bag opening suction cups B and the bag opening suction cups A, and the bag opening suction cups A are driven by the X-axis electric cylinder to be far away from the bag opening suction cups B. Therefore, the self-sealing bag is opened. The self-sealing bag opening device is simple in structure, the self-sealing bag can be easily opened by moving the relative positions of the bag opening suction cups on the two sides, the self-sealing bag is clamped and sealed through the fixed separating clamp and the movable sealing clamp, convenience and rapidness are achieved, and automation of bag opening and sealing is achieved.

Description

Technical Field

[0001] This utility model relates to the field of tobacco processing technology, specifically, a fully automatic self-sealing bag opening system for tobacco shreds. Background Technology

[0002] Self-sealing bags are used in the tobacco production process to package tobacco in large quantities.

[0003] However, various tobacco self-sealing bag opening and weighing devices on the market still have various problems during use, such as the inability of existing devices to properly open and seal self-sealing bags. Therefore, this utility model proposes a fully automatic tobacco self-sealing bag opening system to solve the above problems. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, the purpose of this utility model is to provide a fully automatic self-sealing tobacco bag opening system to solve the problems mentioned in the background section. This utility model solves the above problems through the following technical solution:

[0005] A fully automatic self-sealing bag opening system for tobacco shreds includes:

[0006] The first electric cylinder assembly includes an X-axis electric cylinder, a Y-axis electric cylinder, a rotary cylinder, and a bag-opening suction cup A mounted on a suction cup mounting frame. The lead screw end of the X-axis electric cylinder is connected to the Y-axis electric cylinder, the lead screw end of the Y-axis electric cylinder is connected to the rotary cylinder, and the lead screw end of the rotary cylinder is fixed to the suction cup mounting frame to drive the bag-opening suction cup A to move towards the weighing system platform side by negative pressure adsorption of the self-sealing bag opening end.

[0007] The bag opening bracket is fixedly installed on the weighing system platform. It is equipped with several bag opening suction cups B opposite to the bag opening suction cup A near the opening end of the self-sealing bag. The bag opening suction cups B and A are used to suction one side of the opening end of the self-sealing bag through the mutual negative pressure force. The X-axis electric cylinder drives the bag opening suction cup A away from the bag opening suction cup B to open the self-sealing bag.

[0008] As a further improvement, the system also includes a self-sealing bag baffle to limit the stacking of self-sealing bags.

[0009] As a further improvement, the first electric cylinder assembly is also provided with an X-axis guide square steel and a Y-axis guide square steel. The X-axis electric cylinder and the Y-axis electric cylinder are respectively guided and arranged in the X-axis guide square steel and the Y-axis guide square steel, and the Y-axis guide square steel is connected to the X-axis electric cylinder.

[0010] As a further improvement, several of the opening suction cups A are arranged in a row, and at least two rows of opening suction cups A near the opening end of the self-sealing bag are supplied with negative pressure airflow.

[0011] As a further improvement, a Y-axis electric cylinder is fixedly installed on the top of the opening bag fixing bracket. The Y-axis electric cylinder is equipped with a fixed separating clamp and a movable sealing clamp on one side of the opening end of the self-sealing bag after the opening is clamped. The movable sealing clamp is driven by the Y-axis electric cylinder to move along the other side of the opening end of the self-sealing bag after the opening to achieve sealing.

[0012] As a further improvement, the fixed separating clamp has a fixed cylinder and a fixed clamp connected to the fixed cylinder; the movable sealing clamp has a movable cylinder and a movable clamp connected to the movable cylinder, so as to clamp the self-sealing bag by moving the fixed clamp and the movable clamp up and down through the fixed cylinder and the movable cylinder.

[0013] As a further improvement, the movable sealing clamp is connected to the lead screw end of the Y-axis electric cylinder, so that the movable sealing clamp can be moved back and forth by the Y-axis electric cylinder.

[0014] As a further improvement, the system also includes:

[0015] The electrical control box contains a PLC controller that communicates with the host computer. The PLC controller communicates with the first electric cylinder assembly, the fixed cylinder, and the moving cylinder.

[0016] As a further improvement, the electrical control box is mounted on the weighing system platform.

[0017] As a further improvement, the system is also equipped with a high-precision weighing sensor to weigh the tobacco shreds inside the opened self-sealing bags.

[0018] Compared with the prior art, this utility model has the following advantages and beneficial effects:

[0019] This utility model discloses a fully automatic tobacco self-sealing bag opening and sealing system with a simple structure. It uses suction cups with negative pressure to suck up both sides of the self-sealing bag. By moving the relative positions of the two suction cups, the self-sealing bag can be easily opened. The self-sealing bag is held and sealed by a fixed separating clamp and a movable sealing clamp, which is convenient, fast and automates the opening and sealing process. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a fully automatic self-sealing tobacco bag opening system according to the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of the first electric cylinder assembly of this utility model;

[0022] Figure 3 This is a schematic diagram showing the cooperation between the opening bag fixing bracket, the fixing separating clip 3, and the movable sealing clip 4 of this utility model;

[0023] Figure 4 This is a schematic diagram of the installation of the bag-opening suction cup A of this utility model.

[0024] Figure label:

[0025] 1. First electric cylinder assembly; 1-2. X-axis electric cylinder; 1-1. Y-axis electric cylinder; 2. Electrical control box; 3. Fixed separating clamp; 3-1. Fixed cylinder; 3-2. Fixed clamp; 4. Moving sealing clamp; 4-1. Moving cylinder; 4-2. Moving clamp; 5. Y-axis electric cylinder; 6. Bag opening suction cup B; 7. Bag opening suction cup A; 8. Rotary cylinder; 9. Bag opening fixing bracket. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example:

[0028] Refer to the attached Figure 1-4 As shown, a fully automatic self-sealing bag opening system for tobacco includes:

[0029] Electrical control box 2, equipped with a PLC controller that communicates with the host computer, enables high-speed and precise control of self-sealing bag opening and sealing, and tobacco shred dispensing. Electrical control box 2 is installed on the weighing system platform. The PLC controller communicates with the first electric cylinder assembly, the fixed cylinder, and the moving cylinder. Specifically, the host computer includes an operation interface, a data display interface, and a data query interface.

[0030] The first electric cylinder assembly 1 is connected to the electric control box 2 through a cable, and includes: an X-axis guiding square steel, a Y-axis guiding square steel, an X-axis electric cylinder 1-2, a Y-axis electric cylinder 1-1, a rotary cylinder 8, an unsealing suction cup A7, and a suction cup mounting frame. Among them, the X-axis electric cylinder 1-2 is arranged inside the X-axis guiding square steel, and the Y-axis electric cylinder 1-1 is arranged inside the Y-axis guiding square steel to seal and limit the X-axis electric cylinder 1-2 and the Y-axis electric cylinder 1-1 respectively through the X-axis guiding square steel and the Y-axis guiding square steel; and the Y-axis guiding square steel is connected to the X-axis electric cylinder 1-2 to drive the Y-axis guiding square steel and the Y-axis electric cylinder 1-1 inside it to move in the left and right directions through the X-axis electric cylinder 1-2; the screw end of the Y-axis electric cylinder 1-1 is connected to the rotary cylinder, and the screw end of the rotary cylinder is connected with a suction cup mounting frame. A number of unsealing suction cups A7 are arranged in rows on the suction cup mounting frame. The opening end side of the self-sealing bag is adsorbed by the negative pressure air flow generated by the number of unsealing suction cups A7, and it is driven by the Y-axis electric cylinder 1-1 to move upward. When it moves to a suitable position, it is rotated by the rotary cylinder 8 to face the weighing system platform, and is driven by the X-axis electric cylinder 1-2 to move to one side of the weighing system platform. At the same time, the Y-axis electric cylinder 1-1 drives it to move downward to the unsealing position.

[0031] Preferably, the self-sealing bags are stacked layer by layer inside the self-sealing bag baffle, and the position of the self-sealing bags is limited by the self-sealing bag baffle to ensure the position where the number of unsealing suction cups A7 grab the self-sealing bags.

[0032] In addition, optionally, the number of unsealing suction cups A7 are arranged in three rows. Of course, they can also be arranged in other rows. And at least two rows of the unsealing suction cups A close to the opening end of the self-sealing bag have negative pressure air flow transmission, and the row of unsealing suction cups A far from the opening of the self-sealing bag has no negative pressure air flow transmission. While saving the air source, the rotation position of the self-sealing bag during rotation can be limited to avoid damage during the rotation process. And the suction cup mounting frame is in a "day" - shaped structure, which is convenient for observing the state of the self-sealing bag.

[0033] The first electric cylinder assembly can quickly and accurately adsorb and grab the self-sealing bag through precise positioning. Through the unsealing suction cup A equipped with the rotary cylinder 8, it can stably and quickly adsorb the self-sealing bag and quickly and accurately move to the unsealing suction cup B6 through the X-axis electric cylinder 1-2 and the Y-axis electric cylinder 1-1.

[0034] The unsealing bag fixing bracket 9 is fixedly arranged on the weighing system platform through screws, and a number of unsealing suction cups B6 are arranged on it opposite to the uppermost unsealing suction cup A7 to respectively suck the opening end side of the self-sealing bag through the interaction between the unsealing suction cup B6 and the unsealing suction cup A7, and the X-axis electric cylinder is used to drive the unsealing suction cup A away from the unsealing suction cup B to smoothly and stably open the self-sealing bag, so as to grab the cut tobacco inside and load it into the sample box.

[0035] In one specific embodiment, a Y-axis electric cylinder 5 is fixedly installed on the top of the self-sealing bag fixing bracket 9. The Y-axis electric cylinder 5 is also connected to the electrical control box 2 via a cable. The Y-axis electric cylinder 5 is equipped with a fixed separating clamp 3 and a movable sealing clamp 4. When the self-sealing bag is opened, the movable sealing clamp 4 moves downward to clamp the rear end of the self-sealing bag on the opening side. Then, the fixed separating clamp 3 moves downward to clamp the self-sealing bag on the opening side close to the rear end. The self-sealing bag is clamped by the fixed separating clamp 3 and the movable sealing clamp 4. At this time, the first electric cylinder assembly 1 is released and moves away from the self-sealing bag. Finally, the movable sealing clamp 4 moves along the Y-axis electric cylinder 5 to the front end of the self-sealing bag on the opening side to seal the self-sealing bag and retain a sample.

[0036] Specifically, the fixed separating clamp 3 has a fixed cylinder 3-1 and a downward fixed clamp 3-2 connected to the fixed cylinder 3-1; the movable sealing clamp 4 has a movable cylinder 4-1 and a downward movable clamp 4-2 connected to the movable cylinder 4-1, so that the fixed clamp 3-2 and the movable clamp 4-2 can move up and down to clamp the self-sealing bag through the connection of the fixed cylinder 3-1 and the movable cylinder 4-1 to the electrical control box 2. The movable sealing clamp 4 is connected to the lead screw end of the Y-axis electric cylinder 5, so that the movable sealing clamp 4 can move back and forth through the Y-axis electric cylinder 5.

[0037] The system is also equipped with a high-precision weighing sensor to weigh the tobacco shreds. After weighing, the fixed cylinder 3-1 extends and reaches the position of the self-sealing bag opening, and the fixed clamp 3-2 closes to clamp the self-sealing bag opening. The fixed clamp 3-2 installed on the side near the fixed separating clamp 3 extends and reaches the position of the self-sealing bag opening, and the moving clamp 4-2 closes to clamp the self-sealing bag opening. The Y-axis electric cylinder 5 drives the moving sealing clamp 4 installed on it to move forward smoothly, so that the self-sealing bag opening is sealed. After sealing, the Y-axis electric cylinder 5 drives the moving sealing clamp 4 installed on it to reset.

[0038] In an optional embodiment, the fully automated tobacco self-sealing bag opening system further includes: a high-speed six-axis robot that requires no electrical control cabinet, featuring an integrated robotic arm design and operating within a touch-screen PC. The six-axis robot achieves the required running trajectory with high speed, precision, and stability. The PLC controller communicates at high speed with the control system of the six-axis robot, reading the robot's operating status and trajectory, and simultaneously enabling communication for the six-axis robot's control. When the tobacco sorting equipment starts operating, the PLC controller sends a start command to control the robotic arm to run and execute corresponding actions, thus achieving connection between the robot and the host system.

[0039] This utility model discloses a fully automatic tobacco self-sealing bag opening and sealing system with a simple structure. It uses suction cups with negative pressure to suck up both sides of the self-sealing bag. By moving the relative positions of the two suction cups, the self-sealing bag can be easily opened. The self-sealing bag is held and sealed by a fixed separating clamp and a movable sealing clamp, which is convenient, fast and automates the opening and sealing process.

[0040] Although the present invention has been described herein with reference to illustrative embodiments, the above embodiments are merely preferred embodiments of the present invention, and the implementation of the present invention is not limited to the above embodiments. It should be understood that those skilled in the art can design many other modifications and implementations, which will fall within the scope and spirit of the principles disclosed in this application.

Claims

1. A fully automatic self-sealing bag opening system for tobacco, characterized in that, include: The first electric cylinder assembly includes an X-axis electric cylinder, a Y-axis electric cylinder, a rotary cylinder, and a bag-opening suction cup A mounted on a suction cup mounting frame. The lead screw end of the X-axis electric cylinder is connected to the Y-axis electric cylinder, the lead screw end of the Y-axis electric cylinder is connected to the rotary cylinder, and the lead screw end of the rotary cylinder is fixed to the suction cup mounting frame to drive the bag-opening suction cup A to move towards the weighing system platform side by negative pressure adsorption of the self-sealing bag opening end. The bag opening bracket is fixedly installed on the weighing system platform. It is equipped with several bag opening suction cups B opposite to the bag opening suction cup A near the opening end of the self-sealing bag. The bag opening suction cups B and A are used to suction one side of the opening end of the self-sealing bag through the mutual negative pressure force. The X-axis electric cylinder drives the bag opening suction cup A away from the bag opening suction cup B to open the self-sealing bag.

2. The fully automatic self-sealing tobacco bag opening system according to claim 1, characterized in that, The system also includes a self-sealing bag baffle, which limits the stacking of self-sealing bags.

3. The fully automatic self-sealing tobacco bag opening system according to claim 1, characterized in that, The first electric cylinder assembly is further provided with an X-axis guide square steel and a Y-axis guide square steel. The X-axis electric cylinder and the Y-axis electric cylinder are respectively guided and disposed within the X-axis guide square steel and the Y-axis guide square steel, and the Y-axis guide square steel is connected to the X-axis electric cylinder.

4. The fully automatic self-sealing tobacco bag opening system according to claim 1, characterized in that, The aforementioned bag-opening suction cups A are arranged in a row, and at least two rows of bag-opening suction cups A near the opening end of the self-sealing bag are supplied with negative pressure airflow.

5. The fully automatic self-sealing tobacco bag opening system according to claim 1, characterized in that, A Y-axis electric cylinder is fixedly installed on the top of the opening bag fixing bracket. The Y-axis electric cylinder is equipped with a fixed separating clamp and a movable sealing clamp on one side of the opening end of the self-sealing bag after the opening is clamped. The movable sealing clamp is driven by the Y-axis electric cylinder to move along the other side of the opening end of the self-sealing bag after the opening is closed, thereby achieving sealing.

6. The fully automatic self-sealing tobacco bag opening system according to claim 5, characterized in that, The fixed separating clamp has a fixed cylinder and a fixed clamp connected to the fixed cylinder; the movable sealing clamp has a movable cylinder and a movable clamp connected to the movable cylinder, so as to clamp the self-sealing bag by moving the fixed clamp and the movable clamp up and down through the fixed cylinder and the movable cylinder.

7. The fully automatic self-sealing tobacco bag opening system according to claim 6, characterized in that, The movable sealing clamp is connected to the lead screw end of the Y-axis electric cylinder, so that the movable sealing clamp can be moved back and forth by the Y-axis electric cylinder.

8. The fully automatic self-sealing tobacco bag opening system according to claim 6, characterized in that, The system also includes: The electrical control box contains a PLC controller that communicates with the host computer. The PLC controller communicates with the first electric cylinder assembly, the fixed cylinder, and the moving cylinder.

9. The fully automatic self-sealing bag opening system for tobacco shreds according to claim 8, characterized in that, The electrical control box is mounted on the weighing system platform.

10. The fully automatic self-sealing tobacco bag opening system according to claim 1, characterized in that, The system is also equipped with a high-precision weighing sensor to weigh the tobacco shreds inside the opened self-sealing bags.

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