Disk disassembling device
By designing a tray-breaking device, the fruit trays are automatically split using clamping and lifting actions, solving the problem of low efficiency in manual splitting and improving the efficiency of fruit and vegetable conveying and sorting.
Patent Information
- Application Number
- CN202422746389.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In existing technologies, fruits and vegetables need to be manually separated after being stacked in multiple trays during transportation, resulting in low separation efficiency and seriously affecting the transportation and sorting efficiency of fruits and vegetables.
Design a fruit plate splitting device, including a first clamping component, a lifting drive component, a carrier component, and a second clamping component, which automatically splits the fruit plate through clamping and lifting actions, achieving efficient splitting of the fruit plate.
It improves the efficiency of fruit and vegetable conveying and sorting, realizes efficient and automated splitting of fruit trays, and enhances the overall conveying efficiency.
Smart Images
Figure CN223480271U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fruit and vegetable sorting equipment, and more specifically, to a tray-removing device. Background Technology
[0002] Fruits and vegetables need to be harvested promptly after they ripen, and automated equipment should be used to transport and sort them.
[0003] During the transport process, fruits and vegetables are usually placed on fruit trays to prevent them from bumping and damaging the equipment. However, currently, after multiple fruit trays are stacked, they are usually separated into multiple individual fruit trays manually. This separation efficiency is low and seriously affects the transport and sorting efficiency of fruits and vegetables. Utility Model Content
[0004] The purpose of this invention is to provide a tray-breaking device that can break apart fruit trays used for loading fruits and vegetables. It has high breaking efficiency and a high degree of automation, thus effectively improving the conveying and sorting efficiency of fruits and vegetables.
[0005] The embodiments of this utility model are implemented as follows:
[0006] In a first aspect, this utility model provides a disassembly device, including a first clamping member, a lifting drive member, a carrier member, a mounting frame, and a second clamping member;
[0007] The first clamping member, the lifting drive member, and the carrier member are all disposed on the mounting frame, the carrier member is disposed on the lifting drive member, and the second clamping member is disposed on the carrier member;
[0008] The lifting drive is used to drive the carrier to rise to the bottom of the first clamping member. The carrier is used to carry multiple overlapping fruit plates. The second clamping member is used to clamp the fruit plate located at the bottom. The first clamping member is used to clamp the other fruit plates. The lifting drive is used to drive the carrier to descend in order to separate the multiple fruit plates.
[0009] In the above embodiment, multiple overlapping fruit trays are clamped by the first clamping member. The lifting drive member drives the carrier to rise to the bottom of the first clamping member. At this time, the first clamping member releases the multiple overlapping fruit trays and places the fruit trays on the carrier. Then, the second clamping member is controlled to clamp the bottommost fruit tray and the first clamping member clamps the other fruit trays. Finally, the lifting drive member drives the carrier to descend, so that the second clamping member can separate the last fruit tray from the multiple fruit trays. This achieves the purpose of separating the fruit trays into individual fruit trays. The separation efficiency is high and the degree of automation is high, thus effectively improving the conveying and sorting efficiency of fruits and vegetables.
[0010] In an optional embodiment, the mounting bracket is provided with a fixing member, which is disposed opposite to the first clamping member, and the fixing member and the first clamping member are used together to clamp the fruit plate;
[0011] The disassembly device further includes an adjustment mechanism, which is disposed on the mounting frame. The first clamping member is disposed on the adjustment mechanism. The adjustment mechanism is used to drive the first clamping member to move relative to the mounting frame to adjust the distance between the first clamping member and the fixing member.
[0012] In the above embodiments, by setting a fixing member on the mounting bracket and setting the fixing member opposite to the first clamping member, the fruit plate is clamped together with the first clamping member when the first clamping member moves toward the fixing member.
[0013] In an optional embodiment, the adjustment mechanism includes a first driving member and an adjustment plate, both of which are disposed on the mounting frame, a first clamping member is disposed on the adjustment plate, and the first driving member is connected to the adjustment plate.
[0014] In the above embodiment, the output end of the first driving member is connected to the adjustment plate. The first driving member drives the adjustment plate to move relative to the mounting frame, thereby causing the first clamping member set on the adjustment plate to move away from or closer to the fixing member, so that the first clamping member and the fixing member can clamp fruit plates of different sizes.
[0015] In an optional embodiment, the first clamping member includes a second driving member and a clamping block, the clamping block being movably disposed on the mounting frame, and the second driving member being used to drive the clamping block to move toward or away from the fruit plate.
[0016] In the above embodiment, the clamping block is hinged to the mounting frame. Therefore, when the output end of the second drive member acts on the clamping block, the clamping block will rotate relative to the mounting frame and abut against the side wall of the fruit plate, thereby working together with the fixing member to clamp the fruit plate.
[0017] In an optional embodiment, the mounting frame is provided with a support member, which is movably mounted on the mounting frame and extends to support the fruit plate.
[0018] In the above embodiments, the support member can be a cylinder, which extends its output end toward the area between the first clamping member and the fixing member to support the fruit plate.
[0019] In an optional embodiment, the support member includes a third driving member and a pad, both of which are connected to the lifting driving member. The pad is used to support the fruit plate, the second clamping member is disposed on the pad, and the third driving member is used to drive the pad to move.
[0020] In the above embodiment, after the lifting drive drives the third drive and the pad to rise, the third drive drives the pad to move, so that the fruit plate falls stably on the pad.
[0021] In an optional embodiment, the second clamping member includes a serrated blade for holding the fruit plate.
[0022] In the above embodiment, the fruit plate is firmly clamped by inserting a shovel into it, thereby ensuring that the last fruit plate can be effectively separated from multiple overlapping fruit plates and avoiding the situation where multiple fruit plates are disassembled at the same time.
[0023] In an optional embodiment, the second clamping member further includes a fourth driving member disposed on the lifting driving member. The fourth driving member is connected to the insert knife and is used to drive the insert knife to move toward the fruit plate to insert into the fruit plate, or to drive the insert knife to move away from the fruit plate to detach from the fruit plate.
[0024] In the above embodiment, the fourth driving member drives the inserter to insert into the fruit plate, thereby firmly clamping the fruit plate and ensuring that the last fruit plate can be effectively separated from multiple overlapping fruit plates. After separation, the fourth driving member can drive the inserter away from the fruit plate to make the fruit plate fall off.
[0025] In an optional embodiment, the unpacking device further includes a conveyor, which is disposed on the mounting frame and located below the first clamping member. The lifting drive is used to drive the carrier to descend so that the fruit plate is placed on the conveyor after the second clamping member releases its grip. The conveyor is used to transport the fruit plate.
[0026] In the above embodiments, by setting up a conveyor, the fruit plate is placed on the conveyor after the second clamping member splits the individual fruit plate, so that the individual fruit plate is conveyed to the subsequent process by the conveyor. Therefore, the plate splitting device has a high degree of automation.
[0027] In an optional embodiment, the conveyor includes a conveyor belt and a fifth drive unit connected to the conveyor belt for driving the conveyor belt to move in order to transport the split fruit platter.
[0028] In the above embodiment, the conveyor belt is driven by the fifth driving component so that the conveyor belt transports the split individual fruit trays, and the transport is stable and efficient.
[0029] The beneficial effects of the tray-splitting device provided in this embodiment of the utility model include: multiple overlapping fruit trays are clamped by a first clamping member, and a lifting drive member drives the carrier member to rise to the bottom of the first clamping member. At this time, the first clamping member releases the multiple overlapping fruit trays and places the fruit trays on the carrier member. Then, the second clamping member is controlled to clamp the lowest fruit tray and the first clamping member clamps the other fruit trays. Finally, the lifting drive member drives the carrier member to descend, so as to drive the second clamping member to separate the last fruit tray from the multiple fruit trays. This achieves the purpose of separating the fruit trays into individual fruit trays. The splitting efficiency is high and the degree of automation is high, thus effectively improving the conveying and sorting efficiency of fruits and vegetables. Attached Figure Description
[0030] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0031] Figure 1 This is a schematic diagram of the disassembly device provided in an embodiment of the present utility model;
[0032] Figure 2 This is a partial structural diagram of the disassembly device provided in an embodiment of the present utility model;
[0033] Figure 3 A schematic diagram of the lifting mechanism and bearing component provided in the embodiments of this utility model;
[0034] Figure 4 This is a schematic diagram of the lifting mechanism and bearing component provided in an embodiment of the present utility model.
[0035] Icons: 10-Disassembly device; 100-First clamping component; 110-Second driving component; 120-Clamping block; 200-Lifting driving component; 300-Bearing component; 310-Third driving component; 320-Pad plate; 400-Mounting bracket; 410-Fixing component; 420-Supporting component; 500-Second clamping component; 510-Inserting knife; 520-Fourth driving component; 600-Adjusting mechanism; 610-First driving component; 620-Adjusting plate; 700-Transmitting component; 710-Conveyor belt; 720-Fifth driving component. Detailed Implementation
[0036] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0037] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0038] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0039] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0040] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0041] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0042] Fruits and vegetables need to be harvested promptly after they ripen, and automated equipment should be used to transport and sort them.
[0043] During the transport process, fruits and vegetables are usually placed on fruit trays to prevent them from bumping and damaging the equipment. However, currently, after multiple fruit trays are stacked, they are usually separated into multiple individual fruit trays manually. This separation efficiency is low and seriously affects the transport and sorting efficiency of fruits and vegetables.
[0044] Based on the above issues, please refer to Figures 1 to 4 This utility model provides a tray splitting device 10, which is used to split fruit trays used for loading fruits and vegetables. It has high splitting efficiency and high degree of automation, thus effectively improving the conveying and sorting efficiency of fruits and vegetables.
[0045] In detail, the disassembly device 10 includes a first clamping member 100, a lifting drive member 200, a carrier member 300, a mounting bracket 400, and a second clamping member 500.
[0046] The first clamping member 100, the lifting drive member 200, and the carrier member 300 are all disposed on the mounting frame 400. The carrier member 300 is disposed on the lifting drive member 200, and the second clamping member 500 is disposed on the carrier member 300. The lifting drive member 200 is used to drive the carrier member 300 to rise to the bottom of the first clamping member 100. The carrier member 300 is used to carry multiple overlapping fruit plates. The second clamping member 500 is used to clamp the bottommost fruit plate. The first clamping member 100 is used to clamp other fruit plates. The lifting drive member 200 is used to drive the carrier member 300 to descend in order to separate multiple fruit plates.
[0047] In this embodiment, multiple overlapping fruit trays are clamped by the first clamping member 100. The lifting drive member 200 drives the carrier member 300 to rise to the bottom of the first clamping member 100. At this time, the first clamping member 100 releases the multiple overlapping fruit trays and places the fruit trays on the carrier member 300. Then, the second clamping member 500 is controlled to clamp the bottommost fruit tray and the first clamping member 100 clamps the other fruit trays. Finally, the lifting drive member 200 drives the carrier member 300 to descend, so that the second clamping member 500 can separate the last fruit tray from the multiple fruit trays. This achieves the purpose of separating the fruit trays into individual fruit trays. The separation efficiency is high and the degree of automation is high, thus effectively improving the conveying and sorting efficiency of fruits and vegetables.
[0048] Furthermore, the mounting bracket 400 is provided with a fixing member 410, which is disposed opposite to the first clamping member 100. The fixing member 410 and the first clamping member 100 are used together to clamp the fruit plate.
[0049] In this embodiment, by setting a fixing member 410 on the mounting bracket 400 and setting the fixing member 410 opposite to the first clamping member 100, the fruit plate is clamped together with the first clamping member 100 when the first clamping member 100 moves toward the fixing member 410.
[0050] Optionally, there are multiple fixing members 410 and multiple first clamping members 100. The first clamping member 100 can be a cylinder, which extends through the output end of the cylinder and abuts against the fruit plate, so that the other end of the fruit plate abuts against the fixing member 410, thereby achieving the purpose of clamping the fruit plate.
[0051] Furthermore, the disassembly device 10 also includes an adjustment mechanism 600, which is disposed on the mounting frame 400. The first clamping member 100 is disposed on the adjustment mechanism 600. The adjustment mechanism 600 is used to drive the first clamping member 100 to move relative to the mounting frame 400 to adjust the distance between the first clamping member 100 and the fixing member 410.
[0052] In this embodiment, the distance between the first clamping member 100 and the fixing member 410 is adjusted by the adjusting mechanism 600 to accommodate fruit plates of different sizes, so that the plate disassembly device 10 can disassemble fruit plates of different sizes.
[0053] Furthermore, the adjustment mechanism 600 includes a first driving member 610 and an adjustment plate 620. Both the first driving member 610 and the adjustment plate 620 are disposed on the mounting bracket 400. The first clamping member 100 is disposed on the adjustment plate 620. The first driving member 610 is connected to the adjustment plate 620.
[0054] In this embodiment, the output end of the first driving member 610 is connected to the adjustment plate 620. The first driving member 610 drives the adjustment plate 620 to move relative to the mounting bracket 400, thereby causing the first clamping member 100 disposed on the adjustment plate 620 to move away from or closer to the fixing member 410, so that the first clamping member 100 and the fixing member 410 can clamp fruit plates of different sizes.
[0055] Optionally, the first drive element 610 may be a cylinder.
[0056] Furthermore, a support member 420 is provided on the mounting frame 400. The support member 420 is movably mounted on the mounting frame 400 and is used to extend to support the fruit plate.
[0057] In this embodiment, the support member 420 can also be a cylinder. By extending the output end of the support member 420 toward the area between the first clamping member 100 and the fixing member 410, it can support the fruit plate.
[0058] It should be noted that before placing the fruit plate on the plate-removing device 10, the support member 420 is first extended to support multiple overlapping fruit plates. The first clamping member 100 is then clamped onto the fruit plate. The lifting drive member 200 drives the carrier member 300 to a position below the fruit plate, creating a gap of one fruit plate thickness between the carrier member 300 and the fruit plate. The first clamping member 100 is then released from the fruit plate, allowing multiple fruit plates to fall onto the carrier member 300. In this case, the first clamping member 100 clamps multiple fruit plates, and the second clamping member 500 clamps the last fruit plate. Finally, the lifting drive member 200 lowers the second clamping member 500, thereby separating the last fruit plate from the multiple overlapping fruit plates.
[0059] After that, the support component 420 remained in a retracted state.
[0060] Furthermore, the first clamping member 100 includes a second driving member 110 and a clamping block 120. The clamping block 120 is movably disposed on the mounting bracket 400. The second driving member 110 is used to drive the clamping block 120 to move toward or away from the fruit plate.
[0061] In this embodiment, the clamping block 120 is hinged to the mounting frame 400. Therefore, when the output end of the second driving member 110 acts on the clamping block 120, the clamping block 120 will rotate relative to the mounting frame 400 and abut against the side wall of the fruit plate, thereby working together with the fixing member 410 to clamp the fruit plate.
[0062] Alternatively, the second drive element 110 may also be a cylinder.
[0063] Furthermore, the carrier 300 includes a third driving member 310 and a pad 320. Both the third driving member 310 and the pad 320 are connected to the lifting driving member 200. The pad 320 is used to support the fruit plate. The second clamping member 500 is disposed on the pad 320. The third driving member 310 is used to drive the pad 320 to move.
[0064] In this embodiment, after the lifting drive 200 drives the third drive 310 and the pad 320 to rise, the third drive 310 drives the pad 320 to move, so that the fruit plate falls stably on the pad 320.
[0065] Alternatively, the third drive unit 310 can also be a cylinder.
[0066] Furthermore, the second clamping member 500 includes a serrated insert 510 for holding the fruit plate.
[0067] First of all, it should be noted that fruit platters are usually made of paper.
[0068] In this embodiment, the fruit plate is firmly held in place by inserting the insert 510 into the fruit plate, thereby ensuring that the last fruit plate can be effectively separated from multiple overlapping fruit plates and avoiding the situation where multiple fruit plates are disassembled at the same time.
[0069] Furthermore, the second clamping member 500 also includes a fourth driving member 520, which is disposed on the lifting driving member 200. The fourth driving member 520 is connected to the insert knife 510 and is used to drive the insert knife 510 to move toward the fruit plate to insert into the fruit plate, or to drive the insert knife 510 away from the fruit plate to detach from the fruit plate.
[0070] In this embodiment, the fourth driving member 520 drives the insert 510 to be inserted into the fruit plate, thereby firmly holding the fruit plate and ensuring that the last fruit plate can be effectively separated from multiple overlapping fruit plates. After separation, the fourth driving member 520 can drive the insert 510 away from the fruit plate to make the fruit plate fall off.
[0071] Alternatively, the fourth drive component 520 can also be a cylinder.
[0072] Furthermore, the unloading device 10 also includes a conveyor 700, which is disposed on the mounting frame 400 and located below the first clamping member 100. The lifting drive member 200 is used to drive the carrier 300 to descend so that the fruit plate can be placed on the conveyor 700 after the second clamping member 500 is released from clamping. The conveyor 700 is used to transport the fruit plate.
[0073] In this embodiment, by setting up a conveyor 700, after the second clamp 500 splits a single fruit plate, the fruit plate is placed on the conveyor 700 so that the single fruit plate can be conveyed to the subsequent process through the conveyor 700. Therefore, the plate splitting device 10 has a high degree of automation.
[0074] Furthermore, the conveyor 700 includes a conveyor belt 710 and a fifth drive member 720, which is connected to the conveyor belt 710 and is used to drive the conveyor belt 710 to move in order to transport the split fruit platters.
[0075] In this embodiment, the fifth driving component 720 drives the conveyor belt 710 to transport the split individual fruit trays, ensuring stable transport and high transport efficiency.
[0076] Alternatively, the fifth drive element 720 may be a motor.
[0077] In summary, this utility model provides a tray-separating device 10. Multiple overlapping fruit trays are clamped by a first clamping member 100. A lifting drive member 200 drives a carrier member 300 to rise to the bottom of the first clamping member 100. At this point, the first clamping member 100 releases the multiple overlapping fruit trays and places them on the carrier member 300. Then, a second clamping member 500 clamps the lowest fruit tray, while the first clamping member 100 clamps the other fruit trays. Finally, the lifting drive member 200 lowers the carrier member 300, causing the second clamping member 500 to separate the last fruit tray from the others. This achieves the purpose of separating the fruit trays into individual trays, resulting in high separation efficiency and a high degree of automation, thus effectively improving the conveying and sorting efficiency of fruits and vegetables.
[0078] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A disc-removing device, characterized in that, It includes a first clamping component, a lifting drive component, a carrier component, a mounting bracket, and a second clamping component; The first clamping member, the lifting drive member, and the carrier member are all disposed on the mounting frame, the carrier member is disposed on the lifting drive member, and the second clamping member is disposed on the carrier member; The lifting drive is used to drive the carrier to rise to the bottom of the first clamping member. The carrier is used to carry multiple overlapping fruit plates. The second clamping member is used to clamp the fruit plate located at the bottom. The first clamping member is used to clamp the other fruit plates. The lifting drive is used to drive the carrier to descend in order to separate the multiple fruit plates.
2. The disassembly device according to claim 1, characterized in that, The mounting bracket is provided with a fixing member, which is disposed opposite to the first clamping member, and the fixing member and the first clamping member are used together to clamp the fruit plate; The disassembly device further includes an adjustment mechanism, which is disposed on the mounting frame. The first clamping member is disposed on the adjustment mechanism. The adjustment mechanism is used to drive the first clamping member to move relative to the mounting frame to adjust the distance between the first clamping member and the fixing member.
3. The disassembly device according to claim 2, characterized in that, The adjustment mechanism includes a first driving member and an adjustment plate. Both the first driving member and the adjustment plate are disposed on the mounting frame. The first clamping member is disposed on the adjustment plate. The first driving member is connected to the adjustment plate.
4. The disassembly device according to any one of claims 1-3, characterized in that, The first clamping member includes a second driving member and a clamping block. The clamping block is movably disposed on the mounting frame. The second driving member is used to drive the clamping block to move toward or away from the fruit plate.
5. The disassembly device according to claim 1, characterized in that, The mounting frame is provided with a support member, which is movably mounted on the mounting frame and extends out to support the fruit plate.
6. The disassembly device according to claim 1, characterized in that, The support member includes a third driving member and a pad. Both the third driving member and the pad are connected to the lifting driving member. The pad is used to support the fruit plate. The second clamping member is disposed on the pad. The third driving member is used to drive the pad to move.
7. The disassembly device according to claim 1, characterized in that, The second clamping member includes a serrated blade for holding the fruit plate.
8. The disassembly device according to claim 7, characterized in that, The second clamping member further includes a fourth driving member, which is disposed on the lifting driving member and connected to the insert knife. The fourth driving member is used to drive the insert knife to move toward the fruit plate to insert into the fruit plate, or to drive the insert knife to move away from the fruit plate to detach from the fruit plate.
9. The disassembly device according to claim 1, characterized in that, The unpacking device also includes a conveyor, which is disposed on the mounting frame and located below the first clamping member. The lifting drive is used to drive the carrier to descend so that the fruit plate is placed on the conveyor after the second clamping member releases its grip. The conveyor is used to transport the fruit plate.
10. The disassembly device according to claim 9, characterized in that, The conveyor includes a conveyor belt and a fifth drive unit, which is connected to the conveyor belt and is used to drive the conveyor belt to move in order to transport the split fruit platter.