Cold-stamping electrochemical aluminum foil roll preassembling table

By designing a pre-assembly table for cold-stamping electroplated aluminum foil rolls, and utilizing levers and casters to achieve precise positioning and stable transportation of the electroplated aluminum foil rolls, the problems of handling and adjusting the alignment of the electroplated aluminum foil rolls are solved, thereby improving the production efficiency and product quality of the cold-stamping process.

CN223480390UActive Publication Date: 2025-10-28JIANGSU LANYING PACKING MATERIAL CO LTD
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Patent Information

Application Number
CN202423019096.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-28
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Electroplated aluminum foil rolls are difficult to handle during the cold stamping process, and after being moved to the cold stamping station, it takes a long time to adjust and align them, which affects production efficiency.

Method used

A pre-assembly platform for cold-stamping electroplated aluminum foil rolls was designed. It adopts a moving platform body, casters, mounting rods and levers. The control device realizes the precise positioning and stable transportation of the electroplated aluminum foil rolls. The levers are used to clamp the electroplated aluminum foil rolls to ensure that they are located in the center of the mounting rods, and the casters are used to move them to the cold-stamping station.

Benefits of technology

It enables rapid, precise positioning and stable transportation of electroplated aluminum foil rolls, reduces debugging time, improves the production efficiency and product quality of cold foil stamping, and reduces labor intensity and costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum foil coil production, in particular to a cold-stamping electrochemical aluminum foil coil preassembling table, which is characterized in that a to-be-cold-stamped electrochemical aluminum foil coil is mounted on a mounting rod, and then two deflector rods which are perpendicular to the mounting rod and are symmetrically arranged along the center of the mounting rod are driven by a control device to synchronously and oppositely move, so that the deflector rods clamp the electrochemical aluminum foil coil from two sides; it is ensured that the electrochemical aluminum foil coil is located in the dead center of the mounting rod, and accurate positioning is achieved. After positioning is completed, the preassembling table is moved to the cold stamping station through the universal wheels, and at the moment, it can be ensured that the electrochemical aluminum foil coil can enter the cold stamping procedure accurately only by aligning the preassembling table to the station. In the moving process, due to the clamping effect of the deflector rod, the electrochemical aluminum foil coil cannot deviate or shake, and the stability of the position is guaranteed. The device can be widely applied to the technical field of aluminum foil coil production.
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Description

Technical Field

[0001] This utility model relates to the field of electroplated aluminum foil roll production technology, specifically to a pre-assembly table for cold-stamped electroplated aluminum foil rolls. Background Technology

[0002] Cold foil stamping can give electroplated aluminum foil rolls specific appearance effects, such as increasing gloss, creating texture, presenting specific patterns or colors, thereby enhancing their decorative value and added value.

[0003] Electroplated aluminum foil rolls are typically heavy and bulky, posing significant challenges to handling and operation. In traditional cold foil stamping processes, after one roll is finished, workers need to move another to the stamping station. However, due to a lack of specialized, mobile pre-assembly equipment, this is mostly done manually or with heavy lifting equipment, resulting in low efficiency. Furthermore, once the roll is moved to the station, it requires adjustment and alignment, which takes considerable time. This extended adjustment process also impacts the overall production schedule, reducing productivity.

[0004] To improve production efficiency, ensure operational safety, and guarantee the quality of cold stamping of electroplated aluminum foil rolls, there is an urgent need for a pre-assembly equipment for cold stamping of electroplated aluminum foil rolls that can move flexibly, position precisely, and has efficient debugging functions. Utility Model Content

[0005] In view of the problems in the existing technology of cold stamping of electroplated aluminum foil rolls, such as the difficulty in handling the electroplated aluminum foil rolls and the long time required for adjustment and alignment after the aluminum foil rolls are transported to the cold stamping station, which affects the production efficiency of the entire production process, this utility model proposes a cold stamping electroplated aluminum foil roll pre-assembly table.

[0006] To solve the above-mentioned technical problems, the present invention provides a solution through the following technical method:

[0007] A pre-assembly table for cold-stamping electroplated aluminum foil rolls includes a main body of a movable table and casters. An mounting rod for mounting aluminum foil rolls is fixed on the main body of the movable table. The mounting rod is set parallel to the ground. The main body of the movable table is also provided with two levers perpendicular to the mounting rod. The two levers are symmetrically arranged along the center of the mounting rod. The main body of the movable table is also provided with a control device for controlling the synchronous movement of the two levers towards each other or moving away from each other.

[0008] The electroplated aluminum foil roll to be cold-pressed is mounted on the mounting rod. A control device drives two levers, perpendicular to the mounting rod and symmetrically positioned around its center, to move synchronously towards each other, clamping the aluminum foil roll from both sides and ensuring it is precisely centered on the mounting rod for accurate positioning. After positioning, the pre-mounting table is moved to the cold-pressing station using casters. Aligning the pre-mounting table with the station ensures the aluminum foil roll can accurately enter the cold-pressing process. During movement, the clamping action of the levers prevents the aluminum foil roll from shifting or wobbling, ensuring positional stability.

[0009] Upon arrival at the workstation, staff can quickly begin cold ironing without the need for tedious position adjustments, significantly saving time and labor costs. Furthermore, this precise positioning and stable transportation method effectively avoids cold ironing errors caused by positional deviations, improving cold ironing quality and product qualification rate.

[0010] Preferably, the control device includes two slide rails mounted on the main body of the moving platform. The slide rails are parallel to the mounting rod and are symmetrically arranged on both sides of the mounting rod. Each slide rail is equipped with two electric sliders, which are symmetrically arranged along the center of the mounting rod. A lever is detachably mounted on the electric slider.

[0011] Before use, the electroplated aluminum foil roll to be heat-pressed is installed on the mounting rod. Then, the lever is installed on the electric slider, which is electrically driven to move along the slide rail. Because the slide rail is parallel and symmetrically arranged with the mounting rod, the electric slider, located on the slide rail and symmetrically along the center of the mounting rod, drives the lever to move synchronously towards or away from each other. When positioning the electroplated aluminum foil roll, the electric slider drives the lever to move towards each other, clamping the foil roll from both sides and positioning it at the center of the mounting rod. When adjusting or replacing the foil roll, the electric slider drives the lever to move away from each other, disengaging the lever from the foil roll. The lever can then be removed, facilitating the next step of the work.

[0012] Preferably, the upper surface of the electric slider is provided with a mounting groove, and the lever can be inserted into the mounting groove from top to bottom.

[0013] During operation, the lever is inserted from top to bottom into the mounting slot on the upper surface of the electric slider to connect the lever and the electric slider. The size and shape of the mounting slot match the lever, allowing it to be stably engaged. This top-down engagement method is simple and direct, requiring no complicated installation steps, thus saving installation time and manpower.

[0014] Preferably, rectangular slots are provided on the left and right side walls of the mounting groove, and a spring is fixed on the bottom wall of the rectangular slot. A clamping block is fixed to the other end of the spring. The end of the clamping block away from the spring has an upward inclined surface. When the lever is inserted into the mounting groove from top to bottom, the upper end face of the lever abuts against the lower end face of the clamping block.

[0015] As the lever is inserted into the mounting slot from top to bottom, it first contacts the inclined surface of the clamping block. The pressure from the lever causes the clamping block to compress the spring and move into the rectangular slot. As the lever continues to descend until it is fully inserted into the mounting slot, the upper end of the lever rests against the lower end of the clamping block. Under the spring force, the clamping block applies a clamping force to the lever, stably fixing it in the mounting slot.

[0016] Preferably, the upper end face of the electric slider is provided with a rectangular hole that communicates with the rectangular groove, and the upper end face of the clamping block is fixed with an adjusting rod that extends out of the rectangular hole.

[0017] As the clamping block moves within the rectangular groove with the extension and retraction of the spring, the adjusting rod, which is fixed to the upper end face of the clamping block and extends out of the rectangular hole, also moves accordingly. By operating the adjusting rod, the clamping block can be directly controlled to overcome the spring force and move within the rectangular groove when needed, thereby releasing the limit on the lever.

[0018] Preferably, when the lever is inserted into the mounting slot, the lever is positioned above the mounting rod; a push plate is fixed to the lower end face of the lever, and two push plates are provided and symmetrically arranged along the mounting rod.

[0019] The push plate increases the contact area with the electroplated aluminum foil roll. When positioning and adjusting the electroplated aluminum foil roll, the movement of the lever drives the push plate, allowing the push plate to make fuller contact with the electroplated aluminum foil roll and apply pushing force, thereby achieving precise control of the position of the electroplated aluminum foil roll.

[0020] Preferably, the lower end of the push plate extends towards the mounting rod to form an extension, the height of which is lower than the height of the mounting rod.

[0021] The extension can contact the electroplated aluminum foil roll below the mounting rod, which can apply force to the aluminum foil roll below the mounting rod, thereby making the lever clamp the telephone aluminum foil roll more stably. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the cold-stamping electroplated aluminum foil roll pre-assembly table in the embodiment;

[0023] Figure 2 This is a schematic diagram of the structure of the electric slider in the embodiment;

[0024] Figure 3 This is a cross-sectional view of the electric slider in the embodiment;

[0025] Figure 4 This is a schematic diagram of the lever structure in the embodiment.

[0026] The names of the parts referred to by the numbers in the attached diagram are as follows:

[0027] 110. Main body of the moving platform; 1101. Casters; 1102. Handle; 1103. Mounting plate; 120. Mounting rod; 130. Lever; 1301. Push plate; 1302. Extension; 140. Slide rail; 150. Electric slider; 1501. Mounting groove; 1502. Rectangular groove; 1503. Spring; 1504. Rectangular hole; 160. Clamping block; 1601. Inclined surface; 1602. Adjusting rod. Detailed Implementation

[0028] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments are merely illustrative of this utility model and are not intended to limit it.

[0029] Example

[0030] like Figure 1-Figure 4 As shown, this embodiment discloses a pre-assembly platform for cold-stamped electroplated aluminum foil rolls. The pre-assembly platform for cold-stamped electroplated aluminum foil rolls in this embodiment mainly consists of a moving platform body 110, casters 1101, mounting rods 120, levers 130, and control devices.

[0031] The main body 110 of the mobile platform serves as the basic frame. A handle 1102 is also provided on the main body 110, and casters 1101 are installed at its bottom for easy and flexible movement of the equipment. A mounting rod 120, horizontally fixed to the main body 110, supports the electroplated aluminum foil roll. One end of the mounting rod 120 is fixed to the mounting plate 1103, and the electroplated aluminum foil roll is inserted into the other end of the mounting rod 120 through a central hole for stable installation. Two levers 130 are perpendicular to the mounting rod 120 and symmetrically distributed along its center. The control device includes two slide rails 140 parallel to the mounting rod 120 and symmetrically arranged on both sides. Each slide rail 140 has two electric sliders 150 symmetrically arranged along the center of the mounting rod 120. The levers 130 are detachably mounted on the electric sliders 150.

[0032] The electric slider 150 has a mounting groove 1501 on its upper surface. Rectangular grooves 1502 are provided on the left and right side walls of the mounting groove 1501. A spring 1503 is fixed to the bottom wall of the rectangular groove 1502. The spring 1503 is connected to a clamping block 160. One end of the clamping block 160 is a bevel 1601. An adjusting rod 1602, extending from a rectangular hole 1504 communicating with the rectangular groove 1502, is fixed to the upper surface of the clamping block 160. A lever 130 is located above the mounting rod 120. Two push plates 1301, symmetrically arranged along the mounting rod 120, are fixed to its lower surface. The lower surfaces of the push plates 1301 extend towards the mounting rod 120, forming extensions 1302 with a height lower than the mounting rod 120.

[0033] The operating principle of the pre-assembly table for cold-stamping electroplated aluminum foil rolls in this embodiment is as follows: First, the electroplated aluminum foil roll to be cold-stamped is inserted into the mounting rod 120. Next, the lever 130 is mounted on the electric slider 150. By controlling the electric slider 150 to move on the slide rail 140, the lever 130 is driven to move in opposite directions. The push plate 1301 and its extension 1302 on the lever 130 contact the electroplated aluminum foil roll to achieve precise positioning. After positioning, the pre-assembly table is moved to the cold-stamping station using the caster wheel 1101. After alignment, the cold-stamping operation can be performed. When it is necessary to adjust or replace the electroplated aluminum foil roll, the electric slider 150 drives the lever 130 to move away from each other. Then, the clamp 160 is released by the adjusting rod 1602, and the lever 130 is removed, making it convenient for the staff to replace.

[0034] This pre-assembly table for cold-stamping electroplated aluminum foil rolls offers numerous advantages. Firstly, it enables precise positioning. The symmetrically arranged levers 130 and precisely controlled electric sliders 150 ensure the electroplated aluminum foil roll is centered on the mounting rod 120, significantly improving work efficiency and shortening the alignment time at the cold-stamping station, thus accelerating the entire cold-stamping process. Secondly, it is easy to operate. The electric slider 150 and detachable levers 130 reduce operational difficulty and labor intensity. Furthermore, during movement, the clamping mechanism of the levers 130 and the extension 1302 of the push plate 1301 ensure the stability of the electroplated aluminum foil roll's position, preventing displacement or shaking. Finally, the equipment is highly versatile and can adapt to electroplated aluminum foil rolls of different specifications and shapes.

[0035] In summary, the above are merely preferred embodiments of this embodiment. All equivalent changes and modifications made in accordance with the scope of the patent application of this embodiment shall fall within the scope of the patent of this embodiment.

Claims

1. A pre-assembly table for cold-stamping electroplated aluminum foil rolls, comprising a main body (110) and casters (1101), characterized in that: The main body (110) of the mobile platform is fixed with a mounting rod (120) for mounting aluminum foil rolls. The mounting rod (120) is set parallel to the ground. The main body (110) of the mobile platform is also provided with two levers (130) perpendicular to the mounting rod (120). The two levers (130) are symmetrically arranged along the center of the mounting rod (120). The main body (110) of the mobile platform is also provided with a control device for controlling the two levers (130) to move synchronously towards each other or move apart.

2. The pre-assembly table for cold-stamping electroplated aluminum foil rolls according to claim 1, characterized in that: The control device includes two slide rails (140) mounted on the main body (110) of the moving platform. The slide rails (140) are parallel to the mounting rod (120) and are symmetrically arranged on both sides of the mounting rod (120). Each slide rail (140) is provided with two electric sliders (150). The two electric sliders (150) are symmetrically arranged along the center of the mounting rod (120). The lever (130) is detachably mounted on the electric slider (150).

3. The pre-assembly table for cold-stamping electroplated aluminum foil rolls according to claim 2, characterized in that: An installation groove (1501) is provided on the upper end face of the electric slider (150), and the lever (130) can be inserted into the installation groove (1501) from top to bottom.

4. The pre-assembly table for cold-stamping electroplated aluminum foil rolls according to claim 3, characterized in that: A rectangular groove (1502) is provided on the left and right side walls of the mounting groove (1501). A spring (1503) is fixed on the bottom wall of the rectangular groove (1502). A clamping block (160) is fixed on the other end of the spring (1503). The clamping block (160) has an upward inclined surface (1601) at one end away from the spring (1503). When the lever (130) is inserted into the mounting groove (1501) from top to bottom, the upper end face of the lever (130) abuts against the lower end face of the clamping block (160).

5. A pre-assembly table for cold-stamping electroplated aluminum foil rolls according to claim 4, characterized in that: The upper end face of the electric slider (150) is provided with a rectangular hole (1504) that communicates with the rectangular groove (1502), and the upper end face of the clamp (160) is fixed with an adjusting rod (1602) that extends out of the rectangular hole (1504).

6. The pre-assembly table for cold-stamping electroplated aluminum foil rolls according to claim 3, characterized in that: When the lever (130) is inserted into the mounting groove (1501), the lever (130) is located above the mounting rod (120). The lower end face of the lever (130) is fixed with a push plate (1301). There are two push plates (1301) and they are symmetrically arranged along the mounting rod (120).

7. A pre-assembly table for cold-stamping electroplated aluminum foil rolls according to claim 6, characterized in that: The lower end of the push plate (1301) extends towards the mounting rod (120) to form an extension (1302), and the height of the extension (1302) is lower than the height of the mounting rod (120).