Automatic butt joint type material belt conveying device
By designing an automatic docking conveyor belt device, and utilizing guide and leveling components and a power component, the problem of the conveyor belt end lifting was solved, and automatic docking of the conveyor belt end and tail was achieved, ensuring stable production.
Patent Information
- Application Number
- CN202423146135.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-19
AI Technical Summary
The existing conveyor system cannot effectively connect the tail and end of the conveyor belt, causing the end of the conveyor belt to curl up and fail to enter the trough normally, affecting the normal operation of subsequent processes.
Design an automatic docking conveyor belt device, including a conveyor belt mechanism and a pressing and feeding mechanism. Utilize a guide and leveling component and a power component to ensure that the end of the conveyor belt is flat and inserted into the trough, automatically docking with the tail of the previous conveyor belt.
It enables direct and automatic docking between the end and tail of the conveyor belt, ensuring stable production, avoiding the problem of conveyor belt lifting, and improving the operating efficiency of the production line.
Smart Images

Figure CN223480392U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of connecting replacement strips to used strips, and more specifically to an automatic docking strip conveyor. Background Technology
[0002] Before being released, the material strip is installed in a coil inside the material tray. After the material strip is completely released from the tray, the tail end of the material strip needs to be joined with the end of the new material strip. Then, the bonding equipment on the production line will bond the joined tail and end of the material strip together.
[0003] Currently used conveyor devices can only transport material belts. The ends of the material belts provided by the subsequent processes will curl up after release and cannot enter the material trough of the conveyor device normally. They cannot connect with the tail of the material belt in the trough. There is a technical problem that the end of the material belt cannot connect with the tail of the previous material belt. There is an urgent need to design a conveyor device that can directly connect the tail and end of the material belt.
[0004] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Utility Model Content
[0005] The purpose of this invention is to provide an automatic docking conveyor belt device to solve the above problems.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] Automatic docking belt conveyor system, including;
[0008] The material conveyor and the pressing and feeding mechanism; among which
[0009] The conveyor belt mechanism is provided with a trough, which is adapted to guide the conveyor belt inside.
[0010] The pressing and feeding mechanism includes a guide and leveling component;
[0011] The guide and leveling component is located at the entrance of the feed trough so that the feed strip unwound from the feed tray tends to be flat when it enters the feed trough.
[0012] In one alternative embodiment, the guide leveling assembly includes a pressure head plate and a guide head component;
[0013] The pressure head plate and the guide head cooperate to make the strip unwound from the material tray enter the material trough and tend to be flat.
[0014] In one optional embodiment, a guide head groove is provided on the upper part of the guide head component;
[0015] The pressing head plate is covered by the connecting shaft on the guide head groove to form a flat channel for the material belt.
[0016] In one optional embodiment, the pressing and feeding mechanism further includes a power component;
[0017] The power assembly includes a transmission mechanism to drive the material belt in the guide head groove.
[0018] In one alternative implementation, the power assembly includes a motor; and
[0019] The power assembly includes: a driving wheel and a driven wheel;
[0020] The drive wheel is driven by a motor;
[0021] The driven wheel meshes with the driving wheel, and the outer teeth of the driven wheel are located at the bottom of the guide head groove to provide power to the material belt.
[0022] In one alternative embodiment, the driven wheel includes a drive tooth and a meshing portion, wherein the meshing portion meshes with the driving wheel;
[0023] The drive teeth, as external teeth, are located in the guide head groove. When rotating, their teeth are sequentially inserted into the corresponding holes on the side of the material belt to drive the material belt.
[0024] In one optional embodiment, the conveyor belt mechanism further includes a pressing member disposed above the trough, the pressing member being used to limit the movement of the conveyor belt within the trough;
[0025] The entrance is in the shape of a horn opening.
[0026] In one alternative embodiment, the conveyor belt mechanism further includes a pressure roller located above the trough.
[0027] The beneficial effects of this utility model are as follows: It provides an automatic docking belt conveyor device. By using the belt conveying mechanism and the pressing and feeding mechanism in cooperation, an automatic docking belt conveyor device is made to replace the traditional belt conveyor device. During the conveying process, the belt conveyor device can guide the end of the following belt. The end of the following belt can be inserted into the material trough of the conveyor device and directly dock with the tail of the previous belt. This realizes the direct automatic docking of the ends and tails of the two belts, ensuring the stable operation of production.
[0028] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description, claims, and drawings.
[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0030] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0031] Figure 1 This is a schematic diagram of the overall structure of the automatic docking belt conveyor provided in the embodiments of this disclosure.
[0032] Figure 2 This is a top view of the overall structure of the automatic docking belt conveyor provided in the embodiments of this disclosure.
[0033] Figure 3 Another overall structural schematic diagram of the automatic docking belt conveyor provided in the embodiments of this disclosure.
[0034] In the diagram: 1. Material conveyor belt mechanism; 11. Material trough; 111. Inlet; 12. Pressing component; 13. Pressing roller;
[0035] 21. Pressing and feeding mechanism; 22. Pressing head plate; 23. Guide head component; 24. Guide head groove; 25. Power component; 26. Motor; 27. Driven wheel; 28. Drive gear; 29. Meshing part. Detailed Implementation
[0036] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0037] In this document, when it is mentioned that a first component is located on a second component, this can mean that the first component can be directly formed on the second component, or that a third component can be inserted between the first and second components. Furthermore, in the accompanying drawings, the thickness of the components may be exaggerated or reduced for the purpose of effectively describing the technical content.
[0038] In this document, exemplary embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as “at least one of…” modify the entire list of elements when following a list of elements, rather than individual elements in the list. For example, the expression “at least one of a, b, and c” should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.
[0039] The terminology used herein is for the purpose of describing specific exemplary configurations only and is not intended to be limiting. As used herein, the singular articles “a,” “an,” and “the” may also be intended to include plural forms unless otherwise clearly stated herein. The terms “comprising,” “including,” and “having” are inclusive and thus specify the presence of a feature, step, operation, element, and / or component, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof.
[0040] As used herein, the phrases “in one embodiment,” “according to one embodiment,” “in some embodiments,” etc., generally refer to the fact that a particular feature, structure, or characteristic following the phrase can be included in at least one embodiment of this disclosure. Therefore, a particular feature, structure, or characteristic can be included in more than one embodiment of this disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms “example,” “exemplary,” etc., are used to “serve as an example, instance, or illustration.” Any implementation, aspect, or design described herein as “example” or “exemplary” is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. Rather, the use of the terms “example,” “exemplary,” etc., is intended to present concepts in a specific manner.
[0041] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0042] The following detailed description of some embodiments of the present invention is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0043] Research revealed that the material strip on the tray is in a coiled shape. When a new tray releases the material strip, the end of the strip is raised and cannot be properly inserted into the trough from the inlet. The raised end of the strip needs to be inserted into the trough.
[0044] Based on the above research, this disclosure provides an automatic docking conveyor belt device that flattens the ends of the conveyor belt by a guide and leveling component, allowing the conveyor belt to be inserted into the trough.
[0045] The shortcomings of the above solutions are the result of the inventor's practical experience and careful research. Therefore, the discovery process of the above problems and the solutions proposed in this disclosure below should be considered contributions made by the inventor to this disclosure.
[0046] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0047] The following detailed description, with reference to the accompanying drawings, describes some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0048] refer to Figure 1 At least one embodiment provides an automatic docking type strip conveyor, including: a strip conveying mechanism 1 and a pressing and feeding mechanism 2, wherein the pressing and feeding mechanism 2 flattens the end of the strip and conveys the strip into the strip conveying mechanism 1, and the end of the strip docks with the tail of the previous strip within the strip conveying mechanism 1; wherein the strip conveying mechanism 1 has a trough 11, which is adapted to guide the strip within it, so that the movement path of the strip within the trough 11 is determined; the pressing and feeding mechanism 2 includes a guide and leveling component for leveling the raised end of the strip; the guide and leveling component is disposed at the inlet 111 of the trough 11 so that the strip unwound from the reel enters the trough 11 and tends to be level; the movement direction of the strip within the trough 11 is as follows: Figure 1 As shown in F1, the pressing and feeding mechanism 2 is electrically connected to an external control system for controlling its operation and stop, as well as transmitting signals.
[0049] In some embodiments, the guiding and leveling assembly includes a pressure head plate 21 and a guide head member 22; the pressure head plate 21 and the guide head member 22 cooperate to make the strip unwound from the material tray tend to be flat when it enters the material trough 11, that is, the guide head member 22 guides the strip in direction, while the pressure head plate 21 flattens the raised end of the strip in the guide head member 22, so that the end of the strip can be inserted into the material trough 11.
[0050] In some embodiments, the upper part of the guide head 22 is provided with a guide head groove 23 for guiding the material strip; the pressure head plate 21 is covered by the guide head groove 23 through the connecting shaft to form a flat channel for the material strip. At the same time, the pressure head plate 21 flattens the raised material head of the material strip in the guide head groove 23 so that the material head of the material strip can be inserted into the groove 11.
[0051] In some embodiments, the pressing and feeding mechanism 2 further includes a power component 24, which provides power for the conveyor belt to travel; the power component 24 includes a transmission mechanism to drive the conveyor belt in the guide head groove 23 to travel.
[0052] In some embodiments, the power assembly 24 includes a motor 25 for providing power; and the power assembly 24 includes a drive wheel 26 and a driven wheel 27; wherein the drive wheel 26 is driven by the motor 25 to drive the drive wheel 26 to rotate; the driven wheel 27 meshes with the drive wheel 26 to provide power for the rotation of the driven wheel 27, and the external teeth of the driven wheel 27 are located at the bottom of the guide head groove 23 to provide power for the material belt to travel, that is, during the rotation of the driven wheel 27, the teeth of the driven wheel 27 are inserted into the corresponding holes of the material belt in sequence, thereby driving the material belt to travel.
[0053] refer to Figure 3 In some embodiments, the driven wheel 27 includes a drive tooth 28 and a meshing part 29, wherein the meshing part 29 meshes with the drive wheel 26 to provide power to the driven wheel 27; the drive tooth 28 is located in the guide head groove 23 as an external tooth, and its teeth are inserted into the corresponding holes on the side of the material belt in sequence when rotating to drive the material belt to move.
[0054] refer to Figure 2 In some embodiments, the material conveying mechanism 1 further includes a pressing member 12 disposed above the material trough 11. The pressing member 12 is used to limit the movement of the material belt in the material trough 11 and to limit the height of the material belt tilting up. The inlet 111 is in a funnel-shaped opening state to facilitate the insertion of the end of the material belt.
[0055] refer to Figure 1 In some embodiments, the material conveying mechanism 1 further includes a pressure roller 13 located above the material trough 11; the pressure roller 13 is rotatably connected to the pressure member 12 via a connecting shaft to ensure that the pressure roller 13 can rotate; the pressure roller 13 passes through the pressure member 12 to limit the material belt in the material trough 11 to prevent the material belt from sticking up and / or wrinkling, and further limit the height of the material belt sticking up.
[0056] The working principle of this utility model is as follows: Before using the automatic docking conveyor belt, the automatic docking conveyor belt is installed on the production line. At this time, the conveyor belt 1 is docked with the electronic product production equipment in the downstream process to provide it with conveyor belt, and at the same time, the conveyor belt on the tray is inserted into the guide leveling component. When the automatic docking conveyor belt is used: under the control of the external control system, the motor 25 drives the drive wheel 26 to rotate, the drive wheel 26 drives the driven wheel 27 to rotate, thereby causing the drive tooth 28 of the driven wheel 27 to rotate. During this process, the drive tooth 28 drives the conveyor belt to move forward in the leveling component. During this process, the pressure head plate 21 presses against the end of the conveyor belt to prevent the end of the conveyor belt from being raised too high. Then the conveyor belt is inserted into the trough 11 through the inlet 111, and the above process is maintained until the end of the work.
[0057] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0058] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0059] While this patent document contains numerous details, it should not be construed as limiting any utility model or the scope of the claims, but rather as a description of features of a particular embodiment of a particular utility model. Certain features described in the context of individual embodiments may also be implemented in combination in a single embodiment. Conversely, various functions described in the context of a single embodiment may also be implemented individually in multiple embodiments, or in any suitable sub-combination. Furthermore, although the foregoing features may be described as functioning in certain combinations, or even initially claimed to be so, in some cases one or more features from a combination of claims may be removed from the combination, and a combination of claims may refer to a sub-combination or a variation of a sub-combination.
[0060] Similarly, although the operations are described in a specific order in the accompanying drawings, this should not be construed as requiring the specific order or sequence shown to perform such operations, or all the described operations, in order to obtain the desired result. Furthermore, the separation of various system components in the embodiments of this patent document should not be construed as requiring such separation in all embodiments.
[0061] Only some implementations and examples are described; other implementations, enhancements, and variations can be made based on the content described and illustrated in this patent document.
[0062] While several embodiments are provided in this disclosure, it should be understood that the disclosed systems and methods may be embodied in many other specific forms without departing from the spirit or scope of this disclosure. The present examples are intended to be illustrative rather than restrictive and are not limited to the details given. For example, various elements or components may be combined or integrated into another system, or certain features may be omitted or not implemented.
Claims
1. An automatic docking type material belt conveyor, characterized in that, include: The material conveyor (1) and the pressing and feeding mechanism (2) are used; The conveyor belt (1) is provided with a trough (11), which is adapted to guide the conveyor belt inside. The pressing and feeding mechanism (2) includes a guide and leveling component; The guide leveling component is located at the inlet (111) of the feed trough (11) so that the feed strip unwound from the feed tray enters the feed trough (11) and tends to be level.
2. The automatic docking type conveyor belt device according to claim 1, characterized in that: The guide leveling assembly includes a pressure head plate (21) and a guide head component (22). The pressing head plate (21) and the guide head (22) cooperate to make the strip unwound from the material tray enter the material trough (11) and tend to be flat.
3. The automatic docking conveyor belt device according to claim 2, characterized in that: The upper part of the guide head (22) is provided with a guide head groove (23); The pressing head plate (21) is covered by the connecting shaft on the guide head groove (23) to form a flat channel for the material belt.
4. The automatic docking conveyor belt device according to claim 3, characterized in that: The pressing and feeding mechanism (2) also includes a power component (24); The power assembly (24) includes a transmission mechanism to drive the material belt in the guide head groove (23).
5. The automatic docking conveyor belt device according to claim 4, characterized in that: The power assembly (24) includes a motor (25); and The power assembly (24) includes: a drive wheel (26) and a driven wheel (27); The drive wheel (26) is driven by a motor (25); The driven wheel (27) meshes with the driving wheel (26), and the outer teeth of the driven wheel (27) are located at the bottom of the guide head groove (23) to provide power to the material belt.
6. The automatic docking conveyor belt device according to claim 5, characterized in that: The driven wheel (27) includes a drive tooth (28) and a meshing part (29), wherein the meshing part (29) meshes with the driving wheel (26); The drive tooth (28) is located in the guide head groove (23) as an external tooth. When it rotates, its teeth are inserted into the corresponding holes on the side of the material belt in sequence to drive the material belt.
7. The automatic docking type conveyor belt device according to claim 1, characterized in that: The material conveying mechanism (1) further includes a pressing member (12) disposed above the material trough (11), the pressing member (12) being used to limit the movement of the material belt in the material trough (11); The entrance (111) is in the shape of a trumpet opening.
8. The automatic docking conveyor belt device according to claim 1, characterized in that: The material conveying mechanism (1) also includes a pressure roller (13) located above the material trough (11).