Automatic roll changing mechanism for film blowing machine

By designing an automatic roll-changing mechanism that includes components such as a support base, a T-shaped stage and an electric slide, the problem of inconvenient disassembly and storage of rolls is solved, stable positioning and efficient transportation of rolls are achieved, and work efficiency is improved.

CN223480397UActive Publication Date: 2025-10-28JINING XINCHANG PACKAGING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422864203.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-23
Publication Date
2025-10-28
Estimated Expiration
2034-11-23

AI Technical Summary

Technical Problem

The automatic roll-changing mechanism of the existing film blowing machine is inconvenient to disassemble and store after the roll is installed, which affects work efficiency.

Method used

An automatic roll-changing mechanism is designed, which includes a support base, a T-type table, an electric slide, a clamping base, a gear box, a winding motor and other components. Through the setting of a stabilizing table, a travel switch, a pushing electric cylinder and a limiting shell, the stable positioning, transportation and storage of the roll can be achieved, and disassembly and roll changing are convenient.

Benefits of technology

It achieves stable positioning and efficient conveying of the roll, reduces manual intervention and improves roll changing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic roll changing mechanism for a film blowing machine, which comprises a supporting seat, and a T-shaped table is embedded on the upper side in the supporting seat through a bearing; first electric sliding tables are fixed to the upper side and the lower side in the T-shaped table through bolts correspondingly. A clamping base is fixed to a sliding piece on the surface of the first electric sliding table through a bolt. A rotating joint is fixed at the right end of the T-shaped table through a bolt; a gearbox is supported at the right lower part of the supporting seat through bolts; a transmission gear is embedded in the right side of the outer wall of the T-shaped table and is coupled to the right side of the gearbox; the front end of the gearbox is in bolted connection with a winding motor; a PLC is fixed to the lower right portion of the outer wall of the supporting base through bolts and arranged on the lower portion of the gearbox. A storage supporting table structure is fixed to the lower portion of the supporting base. A lifting disassembly and assembly base structure is supported on the upper left portion of the storage supporting table structure. Through the arrangement of the storage supporting table structure, a large number of winding drums can be conveniently stored for reel replacement work, and the situation that working efficiency is affected due to repeated filling of workers is avoided.
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Description

Technical Field

[0001] This utility model belongs to the field of blown film machine roll changing technology, and in particular relates to an automatic roll changing mechanism for blown film machines. Background Technology

[0002] An automatic roll-changing mechanism is a device used in blown film machines to install and remove wound rolls during the film production and winding process, thereby changing the rolls. This operation replaces manual labor, making it more labor-saving and convenient. However, after installation, it is inconvenient to disassemble the installed rolls stably or to store them properly, which requires manual loading and affects work efficiency. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides an automatic roll changing mechanism for a blown film machine, which realizes stable support for the roll, thereby facilitating its disassembly and convenient storage of a large number of rolls for conveying to assist in the filling process, thereby increasing work efficiency.

[0004] The technical solution is as follows: An automatic roll-changing mechanism for a blown film machine includes a support base. A T-shaped platform is embedded in the upper side of the support base via bearings. First electric slides are bolted to the upper and lower sides of the T-shaped platform. Clamping seats are bolted to the sliding parts on the surface of the first electric slides. A rotary joint is bolted to the right end of the T-shaped platform. A gearbox is bolted to the lower right part of the support base. A transmission gear is embedded in the right side of the outer wall of the T-shaped platform, and a transmission gear is shaft-connected to the right side of the gearbox. A take-up motor is bolted to the front end of the gearbox. A PLC is bolted to the lower right part of the outer wall of the support base, and P... The LC is located at the lower part of the gearbox; a storage support platform structure is fixed at the lower part of the support base; a lifting and disassembly seat structure is supported on the upper left part of the storage support platform structure; a drum is supported on the right side of the lifting and disassembly seat structure. The storage support platform structure includes a stabilizing platform, with limit switches bolted to the middle of the left and right sides inside the stabilizing platform; a conveyor is bolted to the upper middle side inside the stabilizing platform; a limiting shell is bolted to the upper part of the front surface of the stabilizing platform; a pushing electric cylinder is bolted to the left and right sides of the rear part above the limiting shell; and a pushing plate is bolted to the output shaft of the pushing electric cylinder.

[0005] Preferably, the right side of the stabilizer surface is bolted with a support base.

[0006] Preferably, the stabilizing platform has a groove in the middle, and the limit switch installed inside the groove corresponds to the drum.

[0007] Compared with the prior art, the beneficial effects of the present invention are:

[0008] In this invention, the stabilizer and limit switch are configured for positioning and detection during the drum conveying process.

[0009] In this invention, the conveyor, pusher cylinder, and pusher plate are configured to transport the drum to the replacement point for use.

[0010] In this invention, the limiting shell facilitates the storage of a large number of rolls for roll changing, avoiding repeated filling by workers and thus reducing work efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model.

[0012] Figure 2 This is a schematic diagram of the storage support platform structure of this utility model.

[0013] Figure 3 This is a structural diagram of the lifting and disassembly base structure of this utility model.

[0014] In the picture:

[0015] 1. Support base; 2. T-shaped platform; 3. First electric slide table; 4. Clamping base; 5. Rotary joint; 6. Transmission gear; 7. Gearbox; 8. Rewinding motor; 9. PLC; 10. Storage support platform structure; 101. Stabilizing platform; 102. Limit switch; 103. Conveyor; 104. Limiting shell; 105. Pushing electric cylinder; 106. Pushing plate; 11. Lifting and disassembly base structure; 111. Lifting base; 112. Second electric slide table; 113. Stabilizing base; 114. Conveying gear; 115. Conveying motor; 116. Supporting square column; 117. Transmission rack; 12. Drum. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings:

[0017] Example:

[0018] As attached Figure 1As shown, an automatic roll changing mechanism for a blown film machine includes a support base 1. A T-shaped platform 2 is embedded in the upper side of the support base 1 via bearings. A first electric slide 3 is bolted to the upper and lower sides of the T-shaped platform 2. A clamping seat 4 is bolted to the sliding part on the surface of the first electric slide 3. A rotary joint 5 is bolted to the right end of the T-shaped platform 2. A gearbox 7 is bolted to the lower right part of the support base 1. A transmission gear 6 is embedded in the right side of the outer wall of the T-shaped platform 2, and the transmission gear 6 is shafted to the right side of the gearbox 7. A take-up motor 8 is bolted to the front end of the gearbox 7. A PLC 9 is bolted to the lower right part of the outer wall of the support base 1, and the PLC 9 is located at the lower part of the gearbox 7. A storage support platform structure 10 is fixed to the lower part of the support base 1. A lifting and disassembly seat structure 11 is supported on the upper left side of the storage support platform structure 10. A roll 12 is supported on the right side of the lifting and disassembly seat structure 11.

[0019] As attached Figure 2 As shown in the above embodiment, specifically, the storage support platform structure 10 includes a stable platform 101. Limit switches 102 are bolted to the middle of the left and right sides inside the stable platform 101. A conveyor 103 is bolted to the upper middle side inside the stable platform 101. A limiting shell 104 is bolted to the upper part of the front surface of the stable platform 101. Pushing cylinders 105 are bolted to the left and right sides of the rear part above the limiting shell 104. A pushing plate 106 is bolted to the output shaft of the pushing cylinder 105. Driving the pushing cylinder 105 causes the pushing plate 106 to push the drum 12 inside the limiting shell 104 to the conveyor 103 for transport.

[0020] As attached Figure 3 As shown in the above embodiment, specifically, the lifting and disassembly seat structure 11 includes a lifting seat 111, with a second electric slide 112 bolted to the rear side inside the lifting seat 111; a stabilizing seat 113 is inserted inside the lifting seat 111, and the rear side of the stabilizing seat 113 is bolted to the sliding element of the second electric slide 112; a supporting square column 116 and a transmission rack 117 are inserted inside the stabilizing seat 113, and the upper side inside the supporting square column 116 is bolted to the transmission rack 117; conveying gears 114 are respectively shafted to the left and right sides inside the stabilizing seat 113; a conveying motor 115 is bolted to the left and right sides of the front end of the stabilizing seat 113, and the output shaft of the conveying motor 115 is embedded in the conveying gear 114; driving the conveying motor 115 causes the conveying gear 114 to rotate, thereby driving the supporting square column 116 to be inserted into the drum 12 under the cooperation of the transmission rack 117.

[0021] In the above embodiment, specifically, the right side of the surface of the stabilizing platform 101 is bolted with a support base 1.

[0022] In the above embodiment, specifically, the middle part of the stabilizing platform 101 is provided with a groove, and the limit switch 102 installed inside it corresponds to the drum 12.

[0023] In the above embodiment, specifically, a through hole is provided at the rear of the lower part of the limiting shell 104, which corresponds to the push plate 106. A rubber strip is glued to the upper part of the inner wall of the through hole at the lower part of the limiting shell 104 to restrict the placed roller 12 and prevent it from rolling out easily. At the same time, it can be pushed and pressed out by the push plate 106.

[0024] In the above embodiment, specifically, the transmission rack 117 inside the support column 116 meshes with the conveying gear 114. Multiple conveying gears 114 and conveying motors 115 are provided to facilitate the lifting and lowering of the roll 12, thus enabling convenient and stable unloading of the roll material.

[0025] In the above embodiments, specifically, the lifting seat 111 is bolted on the left side of the surface of the stabilizing platform 101 and is correspondingly arranged with the support seat 1. The supporting square column 116 on the inner side of the lifting seat 111 is interlocked with the drum 12.

[0026] In the above embodiments, specifically, the first electric slide 3, the winding motor 8, the limit switch 102, the conveyor 103, the push cylinder 105, the second electric slide 112, and the conveyor motor 115 are electrically connected to the PLC9, and the PLC9 has a button electrically connected to its rear side.

[0027] Working principle

[0028] The working principle of this utility model is as follows: During the film material winding process of the blown film machine, when changing rolls, the pusher cylinder 105 is driven to push the pusher plate 106 to push the roll 12 inside the limiting shell 104 to the conveyor 103 for conveying. After contacting the limit switch 102, the conveyor motor 115 is driven to rotate the conveyor gear 114, which, with the cooperation of the transmission rack 117, drives the support column 116 to insert into the roll 12. Then, the second electric slide 112 is driven to cooperate with the stabilizing seat 113 to drive the roll 12 to rise to the T-shaped platform 2 between the clamping seats 4. Finally, the first electric slide 3 is driven to clamp and fix the clamping seat 4. Then, the film material is pulled to the roll 12. At the same time, the winding motor 8 is driven to rotate with the cooperation of the gearbox 7, the transmission gear 6 and the T-shaped platform 2 to perform the winding work. After the winding is completed, the clamping seat 4 is released and the second electric slide 112 is driven to descend. Then, the support column 116 is moved to the left to separate from the material, so that the material can be pushed to roll on the stabilizing platform 101 for transportation.

[0029] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution of this utility model, falls within the protection scope of this utility model.

Claims

1. An automatic roll changing mechanism for a blown film machine, comprising a support base (1), a T-shaped platform (2) embedded in the upper side of the support base (1) via bearings; a first electric slide (3) bolted to the upper and lower sides of the T-shaped platform (2); a clamping seat (4) bolted to the sliding part on the surface of the first electric slide (3); a rotary joint (5) bolted to the right end of the T-shaped platform (2); a gearbox (7) bolted to the lower right part of the support base (1); and a clamping seat (4) embedded in the right side of the outer wall of the T-shaped platform (2). The gearbox (7) has a transmission gear (6) and a gearbox (7) with the transmission gear (6) connected to the right shaft; the gearbox (7) is bolted to the front end and a winding motor (8); a PLC (9) is bolted to the lower right of the outer wall of the support base (1), and the PLC (9) is located at the lower part of the gearbox (7); a storage support platform structure (10) is fixed to the lower part of the support base (1); a lifting and disassembly seat structure (11) is supported on the upper left of the storage support platform structure (10); a drum (12) is supported on the right side of the lifting and disassembly seat structure (11). The characteristic feature is that... The storage support platform structure (10) includes a stable platform (101), with limit switches (102) bolted to the middle of the left and right sides inside the stable platform (101); a conveyor (103) is bolted to the upper middle side inside the stable platform (101); a limiting shell (104) is bolted to the upper part of the front surface of the stable platform (101); a pusher cylinder (105) is bolted to the left and right sides of the upper rear part of the limiting shell (104); and a pusher plate (106) is bolted to the output shaft of the pusher cylinder (105).

2. The automatic roll-changing mechanism for a blown film machine as described in claim 1, characterized in that, The lifting and disassembly seat structure (11) includes a lifting seat (111), and a second electric slide (112) is bolted to the rear side inside the lifting seat (111); a stabilizing seat (113) is inserted inside the lifting seat (111), and the rear side of the stabilizing seat (113) is bolted to the sliding part of the second electric slide (112); a supporting square column (116) and a transmission rack (117) are inserted inside the stabilizing seat (113), and the upper side inside the supporting square column (116) is bolted to the transmission rack (117); a conveying gear (114) is axially connected to the left and right sides inside the stabilizing seat (113); a conveying motor (115) is bolted to the left and right sides at the front end of the stabilizing seat (113), and the output shaft of the conveying motor (115) is embedded in the conveying gear (114).

3. The automatic roll-changing mechanism for a blown film machine as described in claim 1, characterized in that, The right side of the surface of the stabilizer (101) is bolted to support the support base (1). The middle part of the stabilizer (101) has a groove, and the limit switch (102) installed inside it corresponds to the drum (12).

4. The automatic roll-changing mechanism for a blown film machine as described in claim 1, characterized in that, The lower part of the limiting shell (104) has a through hole at the rear, which corresponds to the push plate (106). A rubber strip is glued to the upper part of the inner wall of the through hole at the lower part of the limiting shell (104).

5. The automatic roll changing mechanism for a blown film machine as described in claim 2, characterized in that, The transmission rack (117) inside the supporting column (116) meshes with the conveying gear (114), and multiple conveying gears (114) and conveying motors (115) are provided.

6. The automatic roll changing mechanism for a blown film machine as described in claim 2, characterized in that, The lifting seat (111) is bolted on the left side of the surface of the stabilizing platform (101) and is correspondingly set with the support seat (1). The supporting square column (116) on the inner side of the lifting seat (111) is interlocked with the drum (12).