Elastic strip card clothing circulation auxiliary device

Abstract

The utility model relates to an elastic strip card clothing circulation auxiliary device. The elastic strip card clothing circulation auxiliary device is characterized by comprising two blocking plates and a plurality of transverse supporting shafts, the two ends of the transverse supporting shafts are perpendicularly fixed to the blocking plates respectively to form a cuboid frame, the transverse supporting shafts are divided into an upper group and a lower group which are arranged in parallel, the distances between every two adjacent transverse supporting shafts in each group are equal, the peripheries of the transverse supporting shafts are sleeved with the transverse rollers, the transverse supporting shafts are in clearance fit with the transverse rollers, and the transverse rollers can freely rotate around the transverse supporting shafts. Vertical shafts are fixed to the front side end and the rear side end of the blocking plate respectively, the peripheries of the vertical shafts are sleeved with vertical rollers, the vertical shafts are in clearance fit with the vertical rollers, and the vertical rollers can freely rotate around the vertical shafts. The device is simple in structure and convenient to use, needle shapes and hands of operators are prevented from being injured in the circulation process of all procedures, convenience and rapidness are achieved, and the card clothing product quality and the production efficiency are improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of elastic needle cloth manufacturing equipment, and in particular, it is an auxiliary device for the transfer of elastic strip needle cloth. Background Art

[0002] Carding cloth consists of needles of varying sizes that cover the surfaces of the cylinder, doffer, and flats of a carding machine, and is a key carding component. Carding cloth is broadly classified into two categories: metal carding cloth and elastic carding cloth. Elastic carding cloth is further divided into elastic flats carding cloth and elastic strip carding cloth. The manufacturing process for elastic strip carding cloth is as follows: base fabric – needle insertion via longitudinal insertion machine – semi-finished product inspection – needle grinding – final inspection – high-frequency quenching – fabric application – edge trimming – finished product inspection – packaging – boxing. A complete elastic strip needle cloth comes in lengths ranging from 80 to 125 meters depending on user requirements. Without auxiliary equipment during the semi-finished product inspection, needle grinding, overall inspection, high-frequency quenching, fabric application, edge trimming, finished product inspection, and packaging processes, the following problems often arise: First, during the flow of these processes, the needle cloth is wound on a special trolley, and the sharp steel needles can easily cut the operator's hands and damage the needle shape. Second, operators' sweaty hands directly contact the needle cloth, easily causing the steel needles to rust, thus affecting the napping effect or causing needle breakage. Third, it cannot be completed by one person, increasing labor costs, and the long time spent in each process affects production efficiency. Summary of the Invention

[0003] The purpose of this invention is to overcome the above-mentioned shortcomings and provide a simple and efficient elastic strip needle cloth transfer auxiliary device.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: an elastic strip needle cloth transfer auxiliary device, characterized in that: it includes two blocking plates and multiple horizontal support shafts; the two ends of the horizontal support shafts are respectively fixed perpendicularly to the blocking plates to form a cuboid frame; the horizontal support shafts are arranged in two parallel groups, with equal spacing between adjacent horizontal support shafts in each group; a horizontal roller is sleeved on the outer circumference of the horizontal support shaft, and the horizontal support shaft and the horizontal roller are in clearance fit, allowing the horizontal roller to rotate freely around the horizontal support shaft; vertical shafts are respectively fixed on the front and rear ends of the blocking plates, and vertical rollers are sleeved on the outer circumference of the vertical shafts, with clearance fit between the vertical shafts and the vertical rollers, allowing the vertical rollers to rotate freely around the vertical shafts.

[0005] Each group has at least three horizontal support shafts.

[0006] The length of the horizontal roller is slightly greater than the width of the elastic strip needle cloth, so that the elastic strip needle cloth can pass smoothly and flat between the upper and lower sets of horizontal rollers.

[0007] Connectors are fixed to the top and bottom of both sides of the blocking plate, and small holes are opened on the connectors. Both ends of the vertical shaft are provided with convex cylinders with a diameter smaller than the vertical shaft. The convex cylinders are welded to the small holes for fixation.

[0008] The blocking plate has two sets of through holes corresponding to the horizontal support shaft. Both ends of the horizontal support shaft are provided with a convex frustum with a diameter smaller than the horizontal support shaft. The convex frustum is welded and fixed to the through holes.

[0009] The beneficial effects of this utility model are: simple structure and convenient use. When the elastic strip needle cloth is transferred in each process, the operator holds it in one hand, allowing the elastic strip needle cloth to pass through two rows of horizontal rollers and contact the vertical rollers at the front and rear ends of the blocking plate. The other hand operates the transfer trolley to make the elastic strip needle cloth smoothly wound. During the transfer process, the needle shape is not damaged and the operator's hands are not injured. It is not only convenient and fast, but also improves the quality of needle cloth products and production efficiency. Attached Figure Description

[0010] Figure 1 This is the front view of this utility model;

[0011] Figure 2 This is a top view of the present invention;

[0012] Figure 3 This is the left view of this utility model;

[0013] Figure 4 This is a top view of the utility model in use;

[0014] In the diagram: 1-blocking plate, 2-vertical shaft, 3-vertical roller, 4-horizontal support shaft, 5-horizontal roller, 6-connector, 7-elastic strip needle cloth. DETAILED DESCRIPTION

[0015] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0016] See the example. Figure 1-4 An auxiliary device for the transfer of elastic strip needle cloth is characterized by comprising two blocking plates 1 and six horizontal support shafts 4; the two ends of the horizontal support shafts 4 are respectively fixed perpendicularly to the blocking plates 1 to form a cuboid frame, the horizontal support shafts 4 are arranged in parallel in two groups, each group has three horizontal support shafts 4, the spacing between adjacent horizontal support shafts 4 in each group is equal, the outer periphery of the horizontal support shafts 4 is fitted with horizontal rollers 5, the horizontal support shafts 4 and the horizontal rollers 5 are in clearance fit, and the horizontal rollers 5 can rotate freely around the horizontal support shafts 4; vertical shafts 2 are respectively fixed at the front and rear ends of the blocking plates 1, the outer periphery of the vertical shafts 2 is fitted with vertical rollers 3, the vertical shafts 2 and the vertical rollers 3 are in clearance fit, and the vertical rollers 3 can rotate freely around the vertical shafts 2.

[0017] The length of the horizontal roller 5 is slightly greater than the width of the elastic strip needle cloth 7, so that the elastic strip needle cloth 7 can pass smoothly and flatly between the upper and lower sets of horizontal rollers 5.

[0018] The upper and lower ends of the two sides of the blocking plate 1 are respectively fixed with connecting parts 6. Small holes are opened on the connecting parts 6. Both ends of the vertical shaft 2 are provided with convex cylinders with a diameter smaller than that of the vertical shaft 2. The convex cylinders are welded and fixed to the small holes.

[0019] The blocking plate 1 has two sets of through holes corresponding to the horizontal support shaft 4. Both ends of the horizontal support shaft 4 are provided with convex truncated cones with a diameter smaller than that of the horizontal support shaft 4. The convex truncated cones are welded and fixed to the through holes.

Claims

1. An elastic strip needle cloth transfer auxiliary device, characterized in that: It includes two blocking plates (1) and multiple horizontal support shafts (4); the two ends of the horizontal support shafts (4) are respectively fixed vertically to the blocking plates (1) to form a cuboid frame. The horizontal support shafts (4) are arranged in two parallel groups, with equal spacing between adjacent horizontal support shafts (4) in each group. The horizontal support shafts (4) are fitted with horizontal rollers (5) on their outer periphery. The horizontal support shafts (4) and horizontal rollers (5) are in clearance fit, and the horizontal rollers (5) can rotate freely around the horizontal support shafts (4). The blocking plates (1) are fixed with vertical shafts (2) on their front and rear sides respectively. The vertical shafts (2) are fitted with vertical rollers (3) on their outer periphery. The vertical shafts (2) and vertical rollers (3) are in clearance fit, and the vertical rollers (3) can rotate freely around the vertical shafts (2).

2. The elastic strip needle cloth transfer auxiliary device as described in claim 1, characterized in that: The number of each set of horizontal support shafts (4) is at least three.

3. The elastic strip needle cloth transfer auxiliary device as described in claim 1, characterized in that: The length of the horizontal roller (5) is slightly greater than the width of the elastic strip needle cloth (7), so that the elastic strip needle cloth (7) can pass smoothly and flatly between the upper and lower sets of horizontal rollers (5).

4. The elastic strip needle cloth transfer auxiliary device as described in claim 1, characterized in that... The blocking plate (1) has connecting parts (6) fixed on the upper and lower sides respectively. Small holes are opened on the connecting parts (6). Both ends of the vertical shaft (2) are provided with convex cylinders with a diameter smaller than that of the vertical shaft (2). The convex cylinders are welded and fixed to the small holes.

5. The elastic strip needle cloth transfer auxiliary device as described in claim 1, characterized in that: The blocking plate (1) has two sets of through holes corresponding to the horizontal support shaft (4). Both ends of the horizontal support shaft (4) are provided with convex truncated cones with a diameter smaller than that of the horizontal support shaft (4). The convex truncated cones are welded and fixed to the through holes.

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