Cloth leveling mechanism

By using the telescopic flattening components of the fabric flattening mechanism and visual inspection equipment, the problems of wrinkles and local folds during the fabric winding process are solved, achieving fabric flatness and quality improvement.

CN223480442UActive Publication Date: 2025-10-28ANHUI JUCHEN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422600385.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-10-28
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

During the fabric rolling process, wrinkles and partial folds leave creases on the fabric, affecting quality and sales.

Method used

The fabric flattening mechanism includes a telescopic flattening component, a clamping component, a vision inspection device, and a PLC controller. The telescopic component drives the clamping component to approach the fabric, and the flattening rollers rub and pull out wrinkles and local folds. Combined with vision inspection to identify wrinkles and control the winding process, the fabric is kept flat.

Benefits of technology

It effectively prevents wrinkles and local folds from being rolled up, ensuring fabric quality and increasing sales value.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223480442U_ABST
    Figure CN223480442U_ABST
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Abstract

The utility model relates to a cloth flattening mechanism which can guide cloth to a rolling assembly and roll the cloth through the rolling assembly, and when the cloth is wrinkled and partially folded, a telescopic assembly can be operated to drive a clamping assembly to be close to the cloth and enable a fixing plate to be located above the cloth, so that the cloth can be flattened, and the cloth can be flattened. A fixed plate is located below the cloth, then a first linear driving piece is operated to drive a movable plate to be close to the cloth and enable a flattening roller to be attached to the upper face and the lower face of the cloth, then a telescopic assembly is operated to drive the fixed plate to reset, and meanwhile the flattening roller is in friction pulling with the surface of the cloth through a torsional spring. According to the cloth rolling device, wrinkles and local folds on the surface of cloth can be leveled, so that the wrinkled and locally-folded cloth can be leveled in the cloth rolling process, the wrinkled and locally-folded cloth is prevented from being rolled, creases are prevented from being left on the cloth, and the quality of the cloth and subsequent sales of the cloth are guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, and in particular to a fabric flattening mechanism. Background Technology

[0002] Fabrics can be categorized in several ways: woven fabrics and knitted fabrics. They can also be classified by processing techniques: grey fabrics, bleached fabrics, dyed fabrics, printed fabrics, yarn-dyed fabrics, and blended fabrics (such as printed fabrics on yarn-dyed fabrics, composite fabrics, flocked fabrics, and imitation fur fabrics). Furthermore, they can be classified by raw materials: cotton fabrics, synthetic fiber fabrics, linen fabrics, wool fabrics, silk, and blended fabrics.

[0003] During the fabric production process, after the fabric is processed, it needs to be rolled up. During the rolling process, some fabrics often develop wrinkles and partial folds. When wrinkled and partially folded fabrics are rolled up, they are prone to leaving creases, which leads to a decline in fabric quality and affects the subsequent sales of the fabric. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the aforementioned problems in the prior art, this utility model provides a fabric flattening mechanism that can flatten wrinkled and partially folded fabric during the fabric rolling process, preventing wrinkled and partially folded fabric from being rolled up, preventing creases from being left on the fabric, and ensuring the quality and subsequent sale of the fabric.

[0006] (2) Technical solution

[0007] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0008] A fabric flattening mechanism includes a worktable, a telescopic flattening component, and a winding component. The telescopic flattening component is arranged on both sides of the middle part of the worktable, and the winding component is installed at one end of the worktable.

[0009] The telescopic flattening assembly includes a mounting frame, a telescopic component, and a clamping component. The lower part of the mounting frame is fixedly connected to the worktable, the telescopic component is mounted on the upper part of the mounting frame, and the clamping components are arranged opposite to each other on both sides of the telescopic component.

[0010] The clamping assembly includes a fixed plate, a first linear drive, a movable plate, a torsion spring, and flattening rollers. The fixed plate is fixedly connected to the telescopic assembly. The first linear drive is mounted on the fixed plate. The movable plate is located on one side of the fixed plate near the other fixed plate. The first linear drive is linearly driven connected to one side of the movable plate. A plurality of flattening rollers are rotatably connected to the other side of the movable plate. Each flattening roller is connected to the other side of the movable plate via a torsion spring.

[0011] Furthermore, the telescopic assembly includes a second linear drive and a movable plate. The second linear drive is detachably connected to the upper part of the mounting frame. The movable plate is provided on the side of the mounting frame near the workbench. The second linear drive is linearly driven connected to one side of the movable plate, and the fixed plates are fixedly connected to both sides of the other side of the movable plate.

[0012] Furthermore, it also includes a visual inspection device, with a gantry frame installed at the other end of the workbench, and the visual inspection device is connected to the gantry frame.

[0013] Furthermore, it also includes a support component, which is provided below the gantry frame;

[0014] The support assembly includes a first rotating seat and a support roller. The first rotating seat is detachably connected to the worktable, and the support roller is rotatably connected to the first rotating seat.

[0015] Furthermore, it also includes a rolling holding component, which is provided on the side of the telescopic flattening component near the winding component, and the rolling holding component is connected to the worktable;

[0016] The rolling pressing assembly includes a second rotating seat and a pressing roller. The second rotating seat is detachably connected to the worktable, and the pressing roller is rotatably connected to the second rotating seat.

[0017] Furthermore, the winding assembly includes a rotation drive, a third rotating seat, and a winding roller. The third rotating seat is mounted on one end of the worktable, and the winding roller is rotatably connected to the third rotating seat. The rotation drive is rotatably driven by the winding roller.

[0018] Furthermore, it also includes support legs, which are fixedly installed on the lower surface of the worktable.

[0019] Furthermore, it also includes a PLC controller, which is electrically connected to both the telescopic flattening assembly and the winding assembly.

[0020] (III) Beneficial Effects

[0021] The beneficial effects of this utility model are as follows: When it is necessary to roll up the fabric during the fabric processing, the fabric can be guided to the winding assembly and wound up by the winding assembly. When wrinkles and partial folds appear in the fabric, the telescopic assembly can be activated, causing the telescopic assembly to drive the clamping assembly closer to the fabric, with one fixed plate above the fabric and another fixed plate below the fabric. Then, the first linear drive component is activated, causing the first linear drive component to drive the movable plate closer to the fabric, and causing the flattening roller to adhere to the upper and lower surfaces of the fabric. Then, the telescopic assembly is activated, causing the telescopic assembly to drive the fixed plate to reset. At the same time, the flattening roller rubs and pulls against the surface of the fabric through the torsion spring, flattening the wrinkles and partial folds on the surface of the fabric. Thus, wrinkles and partial folds in the fabric can be flattened during the fabric winding process, preventing wrinkles and partial folds from being rolled up, preventing creases from being left in the fabric, ensuring the quality of the fabric and its subsequent sale. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the fabric flattening mechanism according to an embodiment of the present invention;

[0023] Figure 2 This is a schematic diagram of the overall structure of the fabric flattening mechanism according to an embodiment of the present invention;

[0024] Figure 3 This is a schematic diagram of the overall structure of the fabric flattening mechanism according to an embodiment of the present invention;

[0025] [Explanation of Labels in the Attached Image]

[0026] Second linear drive 1, mounting frame 2, moving plate 3, first linear drive 4, slide bar 5, worktable 6, first rotating seat 7, support roller 8, gantry frame 9, fixed plate 10, movable plate 11, second rotating seat 12, support leg 13, pressure roller 14, winding roller 15, third rotating seat 16, rotation drive 17, vision inspection equipment 18, flattening roller 19. Detailed Implementation

[0027] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0028] Please refer to Figures 1 to 3 As shown, a fabric flattening mechanism of this utility model includes a worktable 6, a telescopic flattening component and a winding component. The telescopic flattening component is arranged on both sides of the middle part of the worktable 6, and the winding component is installed at one end of the worktable 6.

[0029] The telescopic flattening assembly includes a mounting frame 2, a telescopic component, and a clamping component. The lower part of the mounting frame 2 is fixedly connected to the workbench 6. The telescopic component is installed on the upper part of the mounting frame 2. The clamping components are arranged opposite to each other on both sides of the telescopic component.

[0030] The clamping assembly includes a fixed plate 10, a first linear drive 4, a movable plate 11, a torsion spring, and flattening rollers 19. The fixed plate 10 is fixedly connected to the telescopic assembly. The first linear drive 4 is mounted on the fixed plate 10. The movable plate 11 is disposed on one side of one fixed plate 10 near the other fixed plate 10. The first linear drive 4 is linearly driven connected to one side of the movable plate 11. A plurality of flattening rollers 19 are rotatably connected to the other side of the movable plate 11. Each flattening roller 19 is connected to the other side of the movable plate 11 through a torsion spring.

[0031] The working principle of this utility model is as follows: When it is necessary to roll up the fabric during the fabric processing, the fabric can be guided to the winding assembly and the winding assembly can be used to roll up the fabric. When the fabric has wrinkles and partial folds, the telescopic assembly can be operated to drive the clamping assembly closer to the fabric, and place one fixed plate 10 above the fabric and another fixed plate 10 below the fabric. Then, the first linear drive 4 is operated to drive the movable plate 11 closer to the fabric, and the flattening roller 19 is placed against the upper and lower surfaces of the fabric. Then, the telescopic assembly is operated to drive the fixed plate 10 to reset. At the same time, the flattening roller 19 is pulled by friction with the surface of the fabric through the torsion spring, so that the wrinkles and partial folds on the surface of the fabric are flattened.

[0032] Furthermore, the telescopic assembly includes a second linear drive 1 and a movable plate 3. The second linear drive 1 is detachably connected to the upper part of the mounting frame 2. The movable plate 3 is provided on the side of the mounting frame 2 near the workbench 6. The second linear drive 1 is linearly driven connected to one side of the movable plate 3. The fixed plates 10 are fixedly connected to both sides of the other side of the movable plate 3.

[0033] As can be seen from the above description, when it is necessary to drive the clamping assembly to flatten the fabric, the second linear drive 1 can be operated, so that the second linear drive 1 drives the moving plate 3 to move, and the moving plate 3 drives the clamping assembly to flatten the fabric.

[0034] Furthermore, it also includes a visual inspection device 18, and a gantry 9 is installed at the other end of the workbench 6, with the visual inspection device 18 connected to the gantry 9.

[0035] As can be seen from the above description, it is advantageous to identify wrinkles and partial folds through the visual inspection device 18, and to flatten the fabric through the telescopic flattening component.

[0036] Furthermore, it also includes a support component, which is provided below the gantry 9;

[0037] The supporting assembly includes a first rotating seat 7 and a supporting roller 8. The first rotating seat 7 is detachably connected to the worktable 6, and the supporting roller 8 is rotatably connected to the first rotating seat 7.

[0038] As can be seen from the above description, it is beneficial to support the fabric by means of the support roller 8.

[0039] Furthermore, it also includes a rolling holding component, which is provided on the side of the telescopic flattening component near the winding component, and the rolling holding component is connected to the worktable 6;

[0040] The rolling pressing assembly includes a second rotating seat 12 and a pressing roller 14. The second rotating seat 12 is detachably connected to the worktable 6, and the pressing roller 14 is rotatably connected to the second rotating seat 12.

[0041] As can be seen from the above description, it is beneficial to roll and press the fabric with the pressure roller 14, so that the height of the fabric is maintained between the two movable plates 11 under the cooperation of the support roller 8 and the pressure roller 14, which facilitates the stretching and flattening assembly to flatten the fabric.

[0042] Furthermore, the winding assembly includes a rotation drive 17, a third rotating seat 16, and a winding roller 15. The third rotating seat 16 is mounted on one end of the worktable 6, and the winding roller 15 is rotatably connected to the third rotating seat 16. The rotation drive 17 is rotatably driven to drive the winding roller 15.

[0043] As can be seen from the above description, when it is necessary to roll up the fabric, the rotating drive 17 can be operated to drive the take-up roller 15 to rotate on the third rotating seat 16, and the fabric can be rolled up by the take-up roller 15.

[0044] Furthermore, it also includes a support leg 13, which is fixedly installed on the lower surface of the workbench 6.

[0045] As can be seen from the above description, it is advantageous to support the entire device through the support leg 13.

[0046] Furthermore, it also includes a PLC controller, which is electrically connected to both the telescopic flattening assembly and the winding assembly.

[0047] As can be seen from the above description, it makes it more convenient for users to control the overall device.

[0048] Example 1

[0049] Please refer to Figures 1 to 3 A fabric flattening mechanism includes a worktable 6, a telescopic flattening component and a winding component. The telescopic flattening component is arranged on both sides of the middle part of the worktable 6, and the winding component is installed at one end of the worktable 6.

[0050] The telescopic flattening assembly includes a mounting frame 2, a telescopic component, and a clamping component. The lower part of the mounting frame 2 is fixedly connected to the workbench 6 by welding. The telescopic component is installed on the upper part of the mounting frame 2, and the clamping components are arranged opposite to each other on both sides of the telescopic component.

[0051] The clamping assembly includes a fixed plate 10, a first linear drive 4, a movable plate 11, a torsion spring, and flattening rollers 19. The fixed plate 10 is fixedly connected to the telescopic assembly. The first linear drive 4 is bolted to the fixed plate 10. The movable plate 11 is located on one side of the fixed plate 10 near the other fixed plate 10. The first linear drive 4 is linearly driven connected to one side of the movable plate 11. A plurality of flattening rollers 19 are rotatably connected to the other side of the movable plate 11. Each flattening roller 19 is connected to the other side of the movable plate 11 via a torsion spring.

[0052] The first linear drive component 4 is a telescopic motor;

[0053] It also includes a slide rod 5. The slide rod 5 is provided on both sides of the first linear drive member 4. One side of the slide rod 5 is fixedly connected to one side of the movable plate 11, and the other side of the slide rod 5 is slidably connected to the fixed plate 10.

[0054] The telescopic assembly includes a second linear drive 1 and a movable plate 3. The second linear drive 1 is detachably connected to the upper part of the mounting frame 2 by bolts. The movable plate 3 is provided on the side of the mounting frame 2 near the workbench 6. The second linear drive 1 is linearly driven connected to one side of the movable plate 3. The two sides of the other side of the movable plate 3 are fixedly connected to the fixed plate 10 by welding.

[0055] The second linear drive component 1 is a telescopic motor;

[0056] It also includes a visual inspection device 18, and a gantry frame 9 is bolted to the other end of the workbench 6, and the visual inspection device 18 is connected to the gantry frame 9;

[0057] It also includes a support assembly, which is provided below the gantry 9;

[0058] The supporting assembly includes a first rotating seat 7 and a supporting roller 8. The first rotating seat 7 is detachably connected to the worktable 6 by bolts, and the supporting roller 8 is rotatably connected to the first rotating seat 7.

[0059] It also includes a rolling holding component, which is provided on the side of the telescopic flattening component near the winding component, and the rolling holding component is connected to the worktable 6;

[0060] The rolling pressing assembly includes a second rotating seat 12 and a pressing roller 14. The second rotating seat 12 is detachably connected to the worktable 6 by bolts, and the pressing roller 14 is rotatably connected to the second rotating seat 12.

[0061] The winding assembly includes a rotation drive 17, a third rotating seat 16, and a winding roller 15. The third rotating seat 16 is bolted to one end of the workbench 6. The winding roller 15 is rotatably connected to the third rotating seat 16. The rotation drive 17 is rotatably driven to drive the winding roller 15.

[0062] It also includes a support leg 13, which is fixedly installed on the lower surface of the workbench 6 and is welded.

[0063] It also includes a PLC controller, which is electrically connected to the telescopic flattening assembly and the winding assembly respectively;

[0064] The PLC controller is electrically connected to the first linear drive 4, the second linear drive 1, the vision inspection device 18, and the rotation drive 17, respectively.

[0065] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0066] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A fabric flattening mechanism, characterized in that: The device includes a worktable, a telescopic flattening assembly, and a winding assembly. The telescopic flattening assembly is arranged on both sides of the middle of the worktable, and the winding assembly is installed at one end of the worktable. The telescopic flattening assembly includes a mounting frame, a telescopic component, and a clamping component. The lower part of the mounting frame is fixedly connected to the worktable, the telescopic component is mounted on the upper part of the mounting frame, and the clamping components are arranged opposite to each other on both sides of the telescopic component. The clamping assembly includes a fixed plate, a first linear drive, a movable plate, a torsion spring, and flattening rollers. The fixed plate is fixedly connected to the telescopic assembly. The first linear drive is mounted on the fixed plate. The movable plate is located on one side of the fixed plate near the other fixed plate. The first linear drive is linearly driven connected to one side of the movable plate. A plurality of flattening rollers are rotatably connected to the other side of the movable plate. Each flattening roller is connected to the other side of the movable plate via a torsion spring.

2. The fabric flattening mechanism as described in claim 1, characterized in that: The telescopic assembly includes a second linear drive and a movable plate. The second linear drive is detachably connected to the upper part of the mounting frame. The movable plate is provided on the side of the mounting frame near the workbench. The second linear drive is linearly driven connected to one side of the movable plate, and the fixed plates are fixedly connected to both sides of the other side of the movable plate.

3. The fabric smoothing mechanism as described in claim 1, characterized in that: It also includes a visual inspection device, and a gantry is installed at the other end of the workbench, with the visual inspection device connected to the gantry.

4. The fabric smoothing mechanism as described in claim 3, characterized in that: It also includes a support assembly, which is provided below the gantry frame; The support assembly includes a first rotating seat and a support roller. The first rotating seat is detachably connected to the worktable, and the support roller is rotatably connected to the first rotating seat.

5. The fabric smoothing mechanism as described in claim 4, characterized in that: It also includes a rolling holding component, which is provided on the side of the telescopic flattening component near the winding component, and the rolling holding component is connected to the worktable; The rolling pressing assembly includes a second rotating seat and a pressing roller. The second rotating seat is detachably connected to the worktable, and the pressing roller is rotatably connected to the second rotating seat.

6. The fabric smoothing mechanism as described in claim 1, characterized in that: The winding assembly includes a rotation drive, a third rotating seat, and a winding roller. The third rotating seat is mounted on one end of the worktable, and the winding roller is rotatably connected to the third rotating seat. The rotation drive is rotatably driven by the winding roller.

7. The fabric smoothing mechanism as described in claim 1, characterized in that: It also includes support legs, which are fixedly installed on the lower surface of the worktable.

8. The fabric smoothing mechanism as described in claim 1, characterized in that: It also includes a PLC controller, which is electrically connected to the telescopic flattening assembly and the winding assembly, respectively.