Wire rod protection device for electroplating diamond wire saw equipment
By using a wire protection device with a wire comb separation groove in the electroplated diamond wire saw equipment, the problem of wire breakage caused by parallel wires in the production of electroplated diamond wire saws is solved, achieving the effect of reducing costs and improving efficiency.
Patent Information
- Application Number
- CN202423070652.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Electroplated diamond wire saws are prone to wire breakage during the production process, which increases production costs and reduces production efficiency.
A wire protection device for electroplated diamond wire saw equipment is designed, which includes a wire rod and a base. The base is provided with a wire dividing comb, which has multiple transversely arranged dividing grooves for separating multiple wires to prevent the occurrence of wire paralleling.
The wire bodies are separated by the separation groove to avoid wire breakage, reduce production costs and improve production efficiency.
Smart Images
Figure CN223481320U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electroplated diamond wire saw processing technology, and in particular to a wire protection device for electroplated diamond wire saw equipment. Background Technology
[0002] Diamond wire saws are widely used in the photovoltaic silicon wafer cutting industry and are a key auxiliary material in silicon wafer cutting. Therefore, the production of diamond wire saws needs to improve the stability of the product process and reduce the wire breakage rate, thereby improving the production efficiency and reducing the production cost.
[0003] In the existing technology, electroplated diamond wire saws sometimes experience wire breakage due to wire tangling during the production process, which leads to waste of wire, increased production costs, and reduced production efficiency. Summary of the Invention
[0004] The technical problem this invention aims to solve is: how to prevent wire breakage during the production of electroplated diamond wire saws.
[0005] To solve the above-mentioned technical problems, this utility model provides a wire protection device for electroplated diamond wire saw equipment, including a lead screw and a base. The base is sleeved on the lead screw and threadedly connected to the lead screw. The upper surface of the base is provided with a wire separating comb. The wire separating comb has a plurality of dividing grooves for the wire to pass through, and the plurality of dividing grooves are arranged in a transverse direction.
[0006] Furthermore, the parting comb includes a plurality of comb teeth arranged laterally, with the separating groove formed between two adjacent comb teeth.
[0007] Furthermore, the comb teeth have a sheet-like structure.
[0008] Furthermore, the comb teeth are made of polyurethane material.
[0009] Furthermore, both ends of the lead screw extend out of the base body, and both ends of the lead screw are respectively fitted into the locking sleeve.
[0010] Furthermore, a crank handle is provided at one end of the lead screw.
[0011] Furthermore, the lock sleeve and the crank handle are both made of nylon material, and the lead screw is made of 316 stainless steel.
[0012] The wire protection device for electroplating diamond wire saw equipment provided by the above technical solution has the following advantages compared with the prior art: In use, the wire protection device is horizontally installed in the electroplating tank of the electroplating diamond wire saw equipment. By passing multiple wires through multiple separating slots (each wire passing through a corresponding separating slot), the separating slots separate the different wires, thus preventing wire merging and avoiding wire breakage, reducing production costs and improving production efficiency. The position of the wire separator is adjusted by rotating the lead screw to move the base body within the tank, thereby adapting it to the position of the multiple wires. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the wire protection device for electroplated diamond wire saw equipment provided in this embodiment of the utility model;
[0014] Figure 2 This is a front view of the wire protection device for an electroplated diamond wire saw equipment provided in this embodiment of the utility model.
[0015] Among them, 1-lead screw, 2-base body, 3-separating comb, 4-comb teeth, 5-lock sleeve, 6-handle. Detailed Implementation
[0016] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0017] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., used to indicate orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] like Figure 1 and Figure 2 As shown in the figure, this utility model provides a wire protection device for an electroplated diamond wire saw, including a lead screw 1 and a base 2. The base 2 is sleeved on the lead screw 1 and threadedly connected to the lead screw 1. The upper surface of the base 2 is provided with a wire separating comb 3, which has multiple dividing grooves for the wire to pass through. The multiple dividing grooves are arranged laterally. Here, "lateral" refers to... Figure 2 In the left and right directions, both the lead screw 1 and the base 2 are set in the transverse direction, and the line moves and is transmitted in a direction perpendicular to the transverse direction during processing.
[0020] In use, the wire protection device is installed horizontally in the electroplating tank of the diamond wire saw equipment. Multiple wires pass through multiple separating slots, one for each wire, thus preventing wire merging and breakage, reducing production costs, and improving efficiency. The two ends of the lead screw 1 are rotatably connected to the electroplating tank, and the base 2 is slidably connected to it. A slide rail or groove can be installed inside the electroplating tank to slide along the base 2, limiting its movement and ensuring it only moves laterally. The wire comb 3 is integrally formed with the base 2. Rotating the lead screw 1 drives the base 2 to move laterally within the tank, thereby adjusting the position of the wire comb 3 to accommodate the multiple wires.
[0021] In some embodiments, the parting comb 3 includes a plurality of comb teeth 4 arranged laterally, with a separating groove formed between two adjacent comb teeth 4. The comb teeth 4 may be integrally formed with the base 2 by injection molding or machining.
[0022] In some embodiments, the comb teeth 4 are plate-shaped structures, with each comb tooth 4 arranged in parallel and perpendicular to the axis of the lead screw 1.
[0023] In some embodiments, the comb teeth 4 are made of polyurethane material, which is not easily deformed and will not scratch the diamond wire. Specifically, the comb teeth 4 are located on the upper surface of the substrate 2, and the comb teeth 4 and the substrate 2 are made of the same material and are integrally formed.
[0024] In some embodiments, both ends of the lead screw 1 extend out of the base 2, and both ends of the lead screw 1 are respectively sleeved on the locking sleeve 5. The locking sleeve 5 is fixed to the electroplating tank, and the locking sleeve 5 is rotatably connected to the end of the lead screw 1. The lead screw 1 is rotatably connected to the electroplating tank through the locking sleeve 5.
[0025] In some embodiments, one end of the lead screw 1 is provided with a rocker handle 6, which can be used to rotate the lead screw 1 and thereby adjust the position of the parting comb 3 on the base 2. The rocker handle 6 is fixedly connected to one end of the lead screw 1 and is located outside the electroplating tank.
[0026] In some embodiments, both the locking sleeve 5 and the crank handle 6 are made of nylon material, which is rust-free, has high mechanical strength, and is robust and reliable. The lead screw 1 is made of 316 stainless steel to prevent it from rusting during processing.
[0027] In summary, this utility model embodiment provides a wire protection device for electroplating diamond wire saw equipment, which is convenient for production personnel to quickly disassemble and assemble during operation. Its material is not easily deformed, does not rust, and does not contaminate the liquid in the tank. It is quick and convenient to use and has the characteristics of small size, low manufacturing cost, maintenance-free, high versatility, and easy use.
[0028] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of the present utility model, and these improvements and substitutions should also be considered within the protection scope of the present utility model.
Claims
1. A wire protection device for electroplated diamond wire saw equipment, characterized in that, It includes a lead screw and a base body, the base body being sleeved on the lead screw and threadedly connected to the lead screw, the upper surface of the base body being provided with a wire separating comb, the wire separating comb having a plurality of separating grooves for wires to pass through, the plurality of separating grooves being arranged laterally.
2. The wire protection device for electroplated diamond wire saw equipment according to claim 1, characterized in that, The parting comb includes multiple comb teeth arranged laterally, with the separating groove formed between two adjacent comb teeth.
3. The wire protection device for electroplated diamond wire saw equipment according to claim 2, characterized in that, The comb teeth have a sheet-like structure.
4. The wire protection device for electroplated diamond wire saw equipment according to claim 2, characterized in that, The comb teeth are made of polyurethane material.
5. The wire protection device for electroplated diamond wire saw equipment according to claim 1, characterized in that, Both ends of the lead screw extend out of the base body, and both ends of the lead screw are respectively fitted into the locking sleeve.
6. The wire protection device for electroplated diamond wire saw equipment according to claim 5, characterized in that, One end of the lead screw is equipped with a crank handle.
7. The wire protection device for electroplated diamond wire saw equipment according to claim 6, characterized in that, Both the lock sleeve and the crank handle are made of nylon, and the lead screw is made of 316 stainless steel.