Air compressor pressure monitoring explosion-proof device

By installing a display device and a monitoring unit on the air compressor, using a coupling capacitor to isolate the electrical system, and equipping it with a pressure booster pump and a pressurizing device, the explosion risk caused by high air pressure in the air compressor is solved, and safety monitoring and explosion-proof functions are achieved.

CN223482870UActive Publication Date: 2025-10-28CHIZHOU YINGDE GASES CO LTD
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Patent Information

Application Number
CN202422664622.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-10-28
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

Excessive air pressure during the operation of existing air compressors can affect the normal operation of the equipment and poses an explosion risk. Existing devices have failed to effectively solve this problem.

Method used

A display device and a monitoring unit are installed on the air compressor body. The strong and weak electrical systems are isolated by a coupling capacitor. It is equipped with an air pressure booster pump and a pressurization device. The support plate is raised under high air pressure to avoid explosion. It is combined with an analysis device and an alarm sound hole for real-time monitoring and alerts.

Benefits of technology

It enables real-time monitoring and anomaly alerts of the internal status of the air compressor, preventing explosion damage caused by high air pressure and ensuring safe operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of air compressors, and discloses a pressure monitoring explosion-proof device for an air compressor. The air compressor pressure monitoring explosion-proof device comprises an air compressor body, an equipment air pressure monitoring device mechanism is installed above the air compressor body, an equipment pop-up mechanism is installed in the air compressor body, and the equipment air pressure monitoring device mechanism comprises a display device installed above the air compressor body. According to the air compressor, the supporting plate block is arranged on the lower middle portion of the interior of the air compressor body, the part is arranged above the supporting plate block, the air pressure assisting pump and the pressurizing device are connected to the lower portion of the supporting plate block, and the pressurizing device stably supports the supporting plate block; the air pressure assisting pump can continuously lift the supporting plate block through the rise of the air pressure, and the lifted supporting plate block can be located outside the air compressor body through the arrangement of the fan, so that damage such as explosion caused by too high air pressure in the air compressor body is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of air compressor technology, specifically to an explosion-proof device for monitoring air compressor pressure. Background Technology

[0002] An air compressor is a device that converts mechanical energy into gas pressure energy. The compressed air can be used as a power source and is widely used in machinery, pneumatic tools, control instruments and automation devices. In gas transportation, air compressors are used for pipeline transportation and bottling of gases, such as long-distance transportation of coal gas and natural gas, as well as bottling of chlorine and carbon dioxide. Therefore, an explosion-proof pressure monitoring device for air compressors is proposed.

[0003] The existing Chinese utility model patent with publication number CN212621250U discloses an air compressor pressure monitoring device, belonging to the field of air compressor technology. This technical solution includes a pressure gauge, a housing assembly, and a cleaning assembly. The housing assembly includes a housing cover and a housing plate. The housing cover covers the surface of the pressure gauge and is fixedly connected to the pressure gauge via a connecting rod. The housing plate is disposed on one side of the pressure gauge display surface and rotates with the housing cover. The cleaning assembly includes a turntable and a cleaning component. The turntable is rotatably mounted on the surface of the housing plate. This utility model, through the cooperation of the housing plate and housing cover, blocks external dust and other floating objects, reducing the possibility of floating objects adhering to the pressure gauge surface. Furthermore, by rotating the turntable, the cleaning component rotates, causing the cleaning component to clean the pressure gauge, effectively removing floating objects adhering to the pressure gauge surface.

[0004] Based on the search of the aforementioned patents and the discovery of existing equipment, since air compressors convert mechanical energy into gas pressure energy during use, excessive air pressure inside the air compressor can affect the normal operation and pose a danger. The existence of these problems affects the use of the device. Utility Model Content

[0005] (1) Technical problems solved

[0006] To address the shortcomings of existing technologies, this utility model provides an explosion-proof device for monitoring air compressor pressure, which has advantages such as explosion-proof monitoring of equipment and protection against parts ejection, thus solving the aforementioned technical problems.

[0007] (2) Technical solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an explosion-proof air compressor pressure monitoring device, comprising an air compressor body, an equipment air pressure monitoring device mechanism installed on the top of the air compressor body, an equipment ejection mechanism installed inside the air compressor body, the equipment air pressure monitoring device mechanism comprising: a display device installed on the top of the air compressor body, a monitoring body fixedly installed behind the display device, a coupling capacitor installed inside the monitoring body, a valve provided below the monitoring body, an electrical wire for electrical connection of the equipment connected below the valve, an analysis device for environmental analysis fixedly connected below the display device, and an alarm sound hole provided on one side of the display device;

[0009] The device ejection mechanism includes: a support plate installed inside the air compressor body, a pneumatic booster pump for lifting the device connected below the support plate, and a booster device installed below the pneumatic booster pump.

[0010] As a preferred embodiment of this utility model, two sets of support frames are fixedly installed at the bottom of the air compressor body, and an organic fan is provided above the air compressor body; the support frames support the air compressor body.

[0011] As a preferred embodiment of this utility model, the fan has a groove inside, and the groove has a slot hole that is movably provided inside, and a telescopic plate is movably installed inside the groove; the slot hole facilitates the insertion and connection of equipment.

[0012] As a preferred embodiment of this utility model, the wire is inserted inside the slot and connected below the coupling capacitor. The display device is connected to the monitoring device through the analysis device. The number of prompt sound holes is several. The analysis device analyzes the internal environment of the air compressor body.

[0013] As a preferred embodiment of this utility model, the support plate is located in the lower middle part of the air compressor body, and the support plate is connected to the air pressure booster pump and the booster device, and the booster device is located in the lower part of the air compressor body; the air pressure booster pump can lift the equipment by increasing the air pressure.

[0014] As a preferred embodiment of this utility model, the midpoints of the air compressor body and the fan are the same, the fan is semi-circular, and the telescopic plate is movably installed on both sides of the slot; the telescopic plate can close the two sides of the groove of the fan.

[0015] As a preferred embodiment of this utility model, the display device is located above the center of the fan, and the support frame is located on both sides below the fan; the display device performs graphical analysis of the internal condition of the air compressor body.

[0016] Compared with the prior art, this utility model provides an explosion-proof device for monitoring air compressor pressure, which has the following advantages:

[0017] 1. This utility model features a display device installed above the air compressor body, with a monitoring unit located behind the display device. Inside the monitoring unit are coupling capacitors and wires. The coupling capacitors isolate the high-voltage and low-voltage systems. An analysis device is connected below the display device. The analysis device analyzes the information monitored by the monitoring unit and then uses the display device to perform graphical analysis of the internal condition of the air compressor body, facilitating real-time observation of the air compressor's operating status by the operators. Additionally, an audible alert hole is located on one side of the display device. When the equipment malfunctions, the audible alert hole can provide timely warnings. This design allows for monitoring of the equipment's operating status and timely detection of potential equipment hazards.

[0018] 2. This utility model features a support plate located in the lower part of the air compressor body. Components are mounted on top of the support plate, and a pneumatic booster pump and a pressure boosting device are connected to the bottom of the support plate. The pressure boosting device provides stable support for the support plate. When the air pressure inside the air compressor body is high, the pneumatic booster pump continuously raises the support plate by increasing the air pressure. The raised support plate can be positioned outside the air compressor body using the fan, thus avoiding damage such as explosions caused by excessively high air pressure inside the air compressor body. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structural display device components of this utility model;

[0021] Figure 3 This is a schematic diagram of the internal components of the air compressor body of this utility model;

[0022] Figure 4 This is a schematic diagram of the fan assembly structure of this utility model;

[0023] The components include: 1. Air compressor body; 11. Support plate; 12. Air pressure booster pump; 13. Pressure booster device; 2. Support frame; 3. Fan; 31. Groove; 32. Slot; 33. Telescopic plate; 4. Display device; 41. Monitor body; 42. Coupling capacitor; 43. Valve; 44. Wire; 45. Analytical device; 46. Alarm sound hole. Detailed Implementation

[0024] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0025] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0027] Please see Figure 1 — Figure 4 In this embodiment, an explosion-proof air compressor pressure monitoring device includes an air compressor body 1. An equipment air pressure monitoring device mechanism is installed on the top of the air compressor body 1. An equipment ejection mechanism is installed inside the air compressor body 1. The equipment ejection mechanism includes a support plate 11 installed inside the air compressor body 1. A pressure booster pump 12 is connected to the bottom of the support plate 11, and a pressurizing device 13 is installed below the pressure booster pump 12. The support plate 11 is located in the lower middle part of the air compressor body 1, and the support plate 11 is connected to the pressure booster pump 12 and the pressurizing device 13. The pressurizing device 13 is located in the lower part of the air compressor body 1.

[0028] Specifically, a support plate 11 is provided in the lower middle part of the air compressor body 1. Equipment parts are installed on the upper part of the support plate 11, and an air pressure booster pump 12 and a pressurizing device 13 are connected to the lower part of the support plate 11. The pressurizing device 13 provides stable support for the lower part of the support plate 11. The air pressure booster pump 12 increases the air pressure inside the air compressor body 1, so that the position of the support plate 11 is continuously raised, which can avoid damage to the parts inside the air compressor body 1 due to excessive air pressure.

[0029] Two sets of support frames 2 are fixedly installed at the bottom of the air compressor body 1, and an air fan 3 is installed on the top of the air compressor body 1; the interior of the air fan 3 is provided with a groove 31, and a slot 32 is movably provided inside the groove 31, and a telescopic plate 33 is movably installed inside the groove 31; the midpoints of the air compressor body 1 and the air fan 3 are the same, the air fan 3 is semi-circular, and the telescopic plate 33 is movably installed on both sides of the slot 32.

[0030] Specifically, an air compressor body 1 has an air fan 3 installed on its upper surface. The air fan 3 has a groove 31 inside. The groove 31 has a telescopic plate 33 and a slot 32 inside. The slot 32 facilitates the insertion of wires 44. The telescopic plate 33 closes the two sides of the slot 32. At the same time, the slot 32 is movably installed between the telescopic plates 33, which can be adjusted in position to facilitate monitoring of different positions of the equipment.

[0031] The equipment air pressure monitoring device includes: a display device 4 installed above the air compressor body 1; a monitor body 41 fixedly installed behind the display device 4; a coupling capacitor 42 installed inside the monitor body 41; a valve 43 located below the monitor body 41; a wire 44 connected below the valve 43; an analysis device 45 fixedly connected below the display device 4; and an alarm sound hole 46 on one side of the display device 4. The wire 44 passes through the slot 32 and is connected below the coupling capacitor 42. The display device 4 is connected to the monitor body 41 through the analysis device 45. Several alarm sound holes 46 are provided. The display device 4 is located above the center of the fan 3, and the support frame 2 is located on both sides below the fan 3.

[0032] Specifically, a display device 4 is installed above the air compressor body 1. The display device 4 is connected to the monitor body 41 at the rear. The monitor body 41 is connected to the equipment via a wire 44. An analysis device 45 is installed in front of the monitor body 41. The analysis device 45 analyzes the data of the equipment and then performs image analysis through the display device 4, so that the staff can directly see the operating status of the equipment. An abnormality reminder is also given through the prompt sound hole 46 on one side of the display device 4, which monitors the status of the equipment and provides strong support for the operation of the equipment.

[0033] In operation, the air compressor body 1 converts mechanical energy into gas pressure energy. A display device 4 is installed above the air compressor body 1. The display device 4 is connected to the air compressor body 1 via a monitor body 41, wires 44, and other devices. The wires 44 are inserted into a slot 32, which is movably positioned between telescopic plates 33, allowing the wires 44 to move within the air compressor body 1. This enables monitoring of different locations within the air compressor body 1. An analysis device 45 is installed in front of the monitor body 41. The analysis device 45 analyzes the equipment data and then performs graphical analysis via the display device 4. Operators can directly view the data through the display device 4. The equipment's operating status is displayed, and a warning sound hole 46 is provided on one side of the display device 4. The warning sound hole 46 is used to provide abnormal reminders. When the equipment malfunctions, the internal air pressure of the air compressor body 1 is relatively high. A support plate 11 is provided in the lower middle part of the air compressor body 1 to support the equipment parts. A pneumatic booster pump 12 and a pressurizing device 13 are connected below the support plate 11. The pressurizing device 13 provides stable support to the lower part of the support plate 11. The pneumatic booster pump 12 increases the air pressure inside the air compressor body 1, causing the equipment to detach from the air compressor body 1, preventing damage to the equipment caused by the high pressure inside the air compressor body 1.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An explosion-proof device for monitoring air compressor pressure, comprising an air compressor body (1), wherein an equipment air pressure monitoring device mechanism is installed on the top of the air compressor body (1), and an equipment ejection mechanism is installed inside the air compressor body (1), characterized in that, The equipment air pressure monitoring device includes: a display device (4) installed on the top of the air compressor body (1), a monitor body (41) fixedly installed behind the display device (4), a coupling capacitor (42) installed inside the monitor body (41), a valve (43) provided below the monitor body (41), an electric wire (44) connected below the valve (43), an analysis device (45) fixedly connected below the display device (4), and a prompt sound hole (46) provided on one side of the display device (4). The device ejection mechanism includes: a support plate (11) installed inside the air compressor body (1), a pneumatic booster pump (12) connected below the support plate (11), and a booster device (13) installed below the pneumatic booster pump (12).

2. The explosion-proof device for monitoring air compressor pressure according to claim 1, characterized in that, Two sets of support frames (2) are fixedly installed at the bottom of the air compressor body (1), and an organic fan (3) is installed above the air compressor body (1).

3. The explosion-proof device for monitoring air compressor pressure according to claim 2, characterized in that, The fan (3) has a groove (31) inside, and a slot (32) is movably provided inside the groove (31), and a telescopic plate (33) is movably installed inside the groove (31).

4. The explosion-proof device for monitoring air compressor pressure according to claim 3, characterized in that, The wire (44) is inserted inside the slot (32) and is connected below the coupling capacitor (42). The display device (4) is connected to the analyzer (45) and the monitor body (41). The number of the prompt sound holes (46) is several.

5. The explosion-proof device for monitoring air compressor pressure according to claim 1, characterized in that, The support plate (11) is located in the lower middle part of the air compressor body (1), and the support plate (11) is connected to the air pressure booster pump (12) and the booster device (13), and the booster device (13) is located in the lower part of the air compressor body (1).

6. The explosion-proof device for monitoring air compressor pressure according to claim 3, characterized in that, The air compressor body (1) and the fan (3) are aligned at the midpoint, and the fan (3) is semi-circular. The telescopic plate (33) is movably installed on both sides of the slot (32).

7. The explosion-proof device for monitoring air compressor pressure according to claim 2, characterized in that, The display device (4) is located above the center of the fan (3), and the support frame (2) is located on both sides below the fan (3).

Citation Information

Patent Citations

  • Air compressor pressure monitoring device

    CN212621250U