Brake device of discharging mechanism of press machine production line

By designing an automatically controlled braking device and material monitoring system, the problems of inaccurate feeding and low efficiency in the press production line were solved, and efficient and stable material transmission and quality control were achieved.

CN223483239UActive Publication Date: 2025-10-28YANGZHOU FORGING MACHINE TOOL
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Patent Information

Application Number
CN202423245705.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-10-28
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The existing press production line has problems in the feeding process such as inaccurate manual feeding, low efficiency, serious material waste and high labor intensity, which makes it difficult to ensure production quality.

Method used

A brake device for the unloading mechanism is designed, which includes a brake disc, a material shaft, a support plate, a base and a brake pump. The clamping and release of the brake pump are controlled by an automatic ventilation mechanism to realize the stopping and transmission control of the material shaft. Combined with material quantity monitoring, accurate feeding is ensured.

Benefits of technology

It realizes automatic control, improves the accuracy and efficiency of feeding, reduces labor intensity, reduces material waste, and improves the stability of the production line and production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a brake device of a discharging mechanism of a press machine production line. The brake device comprises a brake disc, a belt material shaft, a supporting plate, a base and a brake pump. The supporting plate is connected to the base, the brake pumps are symmetrically connected to the lower portion of the supporting plate, the brake pumps are connected with an external automatic ventilation mechanism, the brake disc is arranged between the brake pumps, and the material carrying shaft is connected with the brake disc. According to the utility model, the brake stop and start can be quickly and effectively realized, the operation is simpler, the operation requirement is perfectly met on the premise of lower cost, and the stable operation of the whole production line is improved.
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Description

Technical Field

[0001] This utility model relates to a material feeding mechanism for a press production line, and more particularly to a braking device for the material feeding mechanism of a press production line. Background Art

[0002] Currently, bearing rollers that fall between the specifications of cold heading machines and lathes are generally formed by press forming, using manual feeding. This method has disadvantages such as feeding too much or too little material, low production efficiency, material waste, and high physical labor intensity. At the same time, it makes it difficult to guarantee the quality of production. Utility Model Content

[0003] The purpose of this utility model is to provide a braking device for the unloading mechanism of a press production line to solve the problems in the prior art.

[0004] The technical solution of this utility model is: a braking device for the feeding mechanism of a press production line, the braking device including a brake disc, a material conveying shaft, a support plate, a base and a brake pump;

[0005] The support plate is connected to the base. There is a pair of brake pumps, which are symmetrically connected to the bottom of the support plate. The brake pumps are connected to an external automatic ventilation mechanism. The brake disc is set between the brake pumps. The conveyor belt is connected to the brake disc.

[0006] Furthermore, when the automatic ventilation mechanism is ventilating, the brake pump clamps; when the automatic ventilation mechanism stops ventilating, the brake pump releases.

[0007] The beneficial effects of this utility model are: by controlling the air supply and stop of the automatic ventilation mechanism, the clamping and anti-loosening of the brake pump can be controlled, thereby controlling the stopping and transmission of the conveyor belt and materials. This utility model can quickly and effectively stop and start the brake, making the operation simpler, and perfectly meeting the operational requirements under the premise of low cost, thus improving the stable operation of the entire production line. Attached Figure Description

[0008] Figure 1 This is a schematic diagram of the structure of this utility model.

[0009] Figure 2 yes Figure 1 A side view structural diagram.

[0010] In the diagram, 1 is the brake disc, 2 is the conveyor belt, 3 is the support plate, 4 is the base, and 5 is the brake pump. DETAILED DESCRIPTION

[0011] A braking device for the feeding mechanism of a press production line, the braking device comprising a brake disc 1, a material conveying shaft 2, a support plate 3, a base 4, and a brake pump 5;

[0012] The support plate 3 is connected to the base 4. There is a pair of brake pumps 5, which are symmetrically connected below the support plate 3. The brake pumps 5 are connected to an external automatic ventilation mechanism. The brake disc 1 is arranged between the brake pumps 5. The conveyor belt 2 is connected to the brake disc 1.

[0013] The automatic ventilation mechanism used in this utility model is a known existing device for automatic air supply and stop air supply. When the automatic ventilation mechanism is ventilating, the brake pump 5 clamps; when the automatic ventilation mechanism stops ventilating, the brake pump 5 releases.

[0014] This invention incorporates a material quantity monitoring mechanism during the material conveying process, which is a known existing device.

[0015] The working process of this utility model is as follows: When the automatic ventilation mechanism ventilates, the brake pump 5 clamps the brake disc 1 located between the two sides, thereby controlling the conveyor shaft 2 to stop rotating, ensuring that the conveyor shaft 2 and the material are in a stopped transmission state. After the monitoring mechanism detects that the material is too low, the automatic ventilation mechanism stops ventilating, and the conveyor shaft 2 rotates normally, ensuring normal material feeding. During normal feeding, the brake pump 5 will not affect the feeding process. Once too much material is detected, the automatic ventilation mechanism will immediately ventilate again, stopping the material transmission.

[0016] In the description of this utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0017] In this utility model, unless otherwise explicitly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components or an interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0018] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings.

[0019] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A braking device for the unloading mechanism of a press production line, characterized in that: The braking device includes a brake disc (1), a conveyor belt (2), a support plate (3), a base (4), and a brake pump (5); The support plate (3) is connected to the base (4). There is a pair of brake pumps (5), which are symmetrically connected below the support plate (3). The brake pumps (5) are connected to an external automatic ventilation mechanism. The brake disc (1) is set between the brake pumps (5). The conveyor shaft (2) is connected to the brake disc (1).

2. The braking device for the unloading mechanism of a press production line according to claim 1, characterized in that: When the automatic ventilation mechanism is ventilating, the brake pump (5) clamps; when the automatic ventilation mechanism stops ventilating, the brake pump (5) releases.