Waterproof performance test tool for ALC external wall panel
By designing a spray test chamber and mounting fixtures, the problem of unstable connection of ALC exterior wall panels during testing was solved, enabling stable connection and accurate waterproof performance testing of ALC exterior wall panels. This simulated the actual construction environment and improved the accuracy and reliability of the testing.
Patent Information
- Application Number
- CN202422596326.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-25
AI Technical Summary
Existing technologies lack dedicated testing methods and supporting equipment for the waterproof performance of ALC exterior wall panels, making it difficult to simulate the actual connection methods of ALC exterior wall panels in buildings and their connection with spray equipment, thus affecting the testing results.
A test fixture for the waterproof performance of ALC exterior wall panels was designed, which includes a spray test chamber and an inlay fixture. The inlay fixture consists of standard modules and corner modules. Through structures such as wedges, beveled grooves, and tie holes, the ALC exterior wall panels are stably connected and the actual construction environment is simulated.
It enables stable connection and effective waterproofing performance testing of ALC exterior wall panels, allowing direct detection of post-construction effects, simulating actual construction conditions, and improving the accuracy and reliability of testing.
Smart Images

Figure CN223485771U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ALC exterior wall panel waterproof testing technology, and more specifically, it relates to a testing fixture for the waterproof performance of ALC exterior wall panels. Background Technology
[0002] Autoclaved aerated concrete (ALC) wall panels have been widely used in non-load-bearing parts of buildings in recent years due to their excellent properties such as lightweight, thermal insulation, sound insulation, and earthquake resistance. With technological advancements exploring their application in the external envelope of high-rise buildings, it is necessary to strengthen the waterproof performance testing of ALC wall panels to ensure the building's interior is protected from moisture damage and to prevent steel reinforcement corrosion and concrete corrosion. Therefore, conducting waterproof testing on ALC wall panels is of great significance for the promotion and application of this green building material.
[0003] Currently, there are no dedicated testing methods or supporting equipment for ALC waterproofing performance. Testing is mostly conducted by referring to existing standards and testing methods for building curtain walls, doors and windows, etc.
[0004] The waterproofing performance of ALC exterior wall panels focuses on the self-waterproofing of the wall panels themselves and the waterproofing of the wall panel joints. After the wall panels are spliced, it is necessary to simulate the on-site construction environment to realize the connection method of the wall panels to the building's load-bearing structure by external hanging or internal embedding. At the same time, it is also necessary to realize the connection between the test wall panels and the spraying equipment. Utility Model Content
[0005] The purpose of this utility model is to provide a testing fixture for the waterproof performance of ALC exterior wall panels, and an auxiliary installation fixture that can install ALC exterior wall panels in two ways: external hanging and embedded installation.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a test fixture for the waterproof performance of ALC exterior wall panels, comprising: a spray test chamber, an inlay fixture, and an ALC exterior wall panel.
[0007] The inlay fixture has a rectangular frame structure with a splicing cavity in the middle. The inlay fixture is set at the test port position of the spray test box. The inlay fixture is fixed to the spray test box by a wooden template. At least one side of the contact surface between the splicing cavity and the ALC exterior wall panel is provided with a wedge.
[0008] Several of the aforementioned ALC exterior wall panels are assembled together and then embedded in the assembly cavity of the inlay fixture.
[0009] The spray test chamber, through the installation of fixtures, allows ALC exterior wall panels to be directly placed within the pressure spray distance. The installation of fixtures can completely simulate the actual post-construction effect, that is, by testing the ALC exterior wall panels after construction, the post-construction effect can be directly detected.
[0010] The present invention is further configured such that the inlay fixture includes a standard module in the shape of a strip that can be connected end to end and corner modules that are matched and fixed at right angles in pairs.
[0011] By dividing the inlay fixture into standard modules and corner modules, the effect of lengthening and widening can be achieved to cope with inlay splicing tests of different lengths and widths.
[0012] The present invention is further configured such that: the standard module is provided with corresponding oblique grooves on both sides of the contact surface with the ALC exterior wall panel, and flat pull holes for mutual extension and connection are provided in the oblique grooves.
[0013] The beveled slot design allows for easy connection of two adjacent standard modules.
[0014] The present invention is further configured such that: the corner module includes a horizontal segment and an oblique angle portion disposed at one end of the horizontal segment, and oblique grooves are provided on both sides of the horizontal segment away from the oblique angle portion and close to the contact surface between the corner module and the ALC exterior wall panel.
[0015] The beveled section effectively corresponds to the right-angled part of the ALC exterior wall panel, preventing water leakage and affecting test results in case the right-angled part cannot fit properly. The horizontal section connects to the standard module, reducing the complexity of the connection.
[0016] The present invention is further configured such that: a pull hole that completely penetrates the beveled portion is provided in the middle of the beveled portion, and at least one pull hole is provided on each beveled portion.
[0017] The design of the pull holes effectively tightens two adjacent beveled parts, resulting in a smaller seam and a more stable connection.
[0018] The present invention is further configured such that the pull holes between every two adjacent beveled portions are coaxially arranged.
[0019] Only when the tie holes between the two beveled sections are coaxial can the two adjacent corner modules be fixed together to form a right angle using a tie bolt.
[0020] In summary, this utility model has the following beneficial effects: the spray test box can directly place the ALC exterior wall panel within the pressure spray distance through the embedded fixture. The embedded fixture can completely simulate the effect after construction in the actual situation. That is, the effect after construction can be directly detected by testing the ALC exterior wall panel after construction. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the spray surface after the inlay fixture is installed in an embodiment of this utility model;
[0022] Figure 2 This is a schematic diagram of the non-sprayed surface after the inlay fixture is installed in an embodiment of this utility model;
[0023] Figure 3 This is a cross-sectional view of the inlay fixture after installation in an embodiment of this utility model;
[0024] Figure 4 This is a cross-sectional schematic diagram of the ALC plate after the inlay tooling is inlaid in an embodiment of this utility model;
[0025] Figure 5 This is a schematic diagram of the inlay tooling in an embodiment of this utility model;
[0026] Figure 6 This is a perspective view of the standard module in an embodiment of this utility model;
[0027] Figure 7 This is a schematic diagram of the corner module in an embodiment of this utility model.
[0028] In the picture:
[0029] 1. Inlay fixture; 11. Standard module; 111. Angled slot; 112. Flat pull hole; 12. Corner module; 121. Horizontal section; 122. Angled part; 123. Pull hole;
[0030] 2. Pressure testing chamber;
[0031] 3. ALC exterior wall panels. Detailed Implementation
[0032] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0033] It should be noted that if the terms "first," "second," etc., are used in the specification, claims, and accompanying drawings of this utility model, they are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of the utility model described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0034] Furthermore, in this utility model, the terms "installation," "setting," "equipped with," "connection," "linking," and "sleeving" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0036] The following is in conjunction with the appendix Figure 1-7 The present invention will be described in further detail below.
[0037] Example
[0038] The waterproof performance of ALC exterior wall panels (3) focuses on the self-waterproofing of the wall panels themselves and the waterproofing of the wall panel joints. After the wall panels are spliced, it is necessary to simulate the on-site construction environment to realize the connection between the wall panels and the building load-bearing structure by external hanging or internal embedding. At the same time, it is also necessary to realize the connection between the test wall panels and the spraying equipment.
[0039] To address the above issues, a waterproof performance testing fixture for ALC exterior wall panels (3) was developed to solve the connection and fixing problems between wall panels and between wall panels and the test bench in the waterproof test of ALC exterior wall panels (3), as well as to simulate the situation.
[0040] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7As shown, a waterproof performance testing fixture for an ALC exterior wall panel (3) includes: a spray test chamber, an inlay fixture (1), and an ALC exterior wall panel (3).
[0041] The inlay fixture (1) has a rectangular frame structure with a splicing cavity in the middle. The inlay fixture (1) is set at the test port position of the spray test box. The inlay fixture (1) and the spray test box are fixedly set by a wooden template. At least one side of the contact surface between the splicing cavity and the ALC outer wall panel (3) is provided with a wedge.
[0042] Several of the ALC exterior wall panels (3) are assembled together and then embedded in the assembly cavity of the inlay fixture (1).
[0043] like Figure 5 As shown, the inlay fixture (1) includes a standard module (11) that is strip-shaped and can be connected end to end, and corner modules (12) that are matched and fixed at right angles in pairs. By dividing the inlay fixture (1) into standard modules (11) and corner modules (12), the effect of lengthening and widening can be achieved to cope with inlay splicing tests of different lengths and widths.
[0044] In this embodiment, different numbers of standard modules (11) are spliced together according to different situations, corresponding to different numbers of ALC exterior wall panels (3).
[0045] The standard module (11) has corresponding beveled grooves (111) on both sides of the contact surface with the ALC outer wall panel (3). The beveled grooves (111) have flat pull holes (112) for mutual extension and connection. The beveled grooves (111) can be used to easily connect two adjacent standard modules (11).
[0046] The corner module (12) includes a horizontal section (121) and a beveled portion (122) at one end of the horizontal section (121). The horizontal section (121) is provided with beveled grooves (111) on both sides of the end away from the beveled portion (122) and close to the contact surface between the corner module (12) and the ALC exterior wall panel (3). The beveled portion (122) can effectively correspond to the right angle of the ALC exterior wall panel (3), preventing water leakage from affecting the test results in the case that the right angle cannot fit. The horizontal section (121) is connected to the standard module (11) to reduce the complexity of the connection.
[0047] The beveled portion (122) has a pull hole (123) that completely penetrates the beveled portion (122) in the middle, and each beveled portion (122) has at least one pull hole (123); the pull hole (123) can effectively tighten two adjacent beveled portions (122) so that the joint between them is smaller and the connection is more stable.
[0048] The pull holes (123) between each two adjacent beveled portions (122) are opened along the same axis; only when the pull holes (123) between the two beveled portions (122) are along the same axis can the two adjacent corner modules (12) be fixed to form a right angle by a pull bolt.
[0049] In this embodiment, in order to further achieve the waterproof effect, a stepped keyway is provided on the contact surface between the inlay tool (1) and the top surface of the ALC exterior wall panel (3). Before construction, an interface agent is applied to the keyway and the ALC exterior wall panel (3) to ensure the firm fixation of the sealant and adhesive.
[0050] In this embodiment, there is also a hanging effect. Therefore, a hanging hole is provided in the middle of the above-mentioned marking module. After the square steel is fully welded to the angle steel and fixed to the ALC outer wall panel (3), the corner sealing is carried out and the waterproof effect is tested.
[0051] In this embodiment, the inlay fixture (1) can be embedded into the inlet of the pressure spray box, and then sealed and fixed by the wooden template. The joint of the wooden template is treated to be waterproof in the same way.
[0052] In summary, the present invention has the following beneficial effects: the spray test box can directly set the ALC exterior wall panel (3) within the pressure spray distance through the mounting fixture (1). The mounting fixture (1) can completely simulate the effect after construction in the actual situation. That is, the effect after construction can be directly detected by testing the ALC exterior wall panel (3) after construction.
[0053] Test wall panel hoisting: The mounting fixture and ALC wall panel are hoisted in the test field using a gantry crane; the mounting fixture is first hoisted to the designated elevation outside the pressure test chamber, and temporary corner reinforcement devices are installed at both ends of the bottom frame of the mounting fixture in advance; the fixture is then manually secured to the inside of the pressure chamber using traction ropes, and the component positions, node connections and temporary supports are checked; in this manner, the left frame, wall panel, right frame and top frame of the mounting fixture are installed.
[0054] It should be noted that all features disclosed in this specification, or all steps in all methods or processes disclosed, may be combined in any way, except for mutually exclusive features and / or steps.
[0055] Furthermore, the specific embodiments described above are exemplary. Those skilled in the art can devise various solutions inspired by the disclosure of this utility model, and these solutions all fall within the scope of this utility model and its protection. Those skilled in the art should understand that this utility model specification and its drawings are illustrative and not intended to limit the scope of the claims. The scope of protection of this utility model is defined by the claims and their equivalents.
Claims
1. A testing fixture for the waterproof performance of ALC exterior wall panels (3), characterized in that, include: Spray test chamber; The inlay fixture (1) has a rectangular frame structure with a splicing cavity in the middle. The inlay fixture (1) is set at the test port position of the spray test box. The inlay fixture (1) and the spray test box are fixedly set by a wooden template. At least one side of the contact surface between the splicing cavity and the ALC outer wall panel (3) is provided with a wedge. A number of ALC exterior wall panels (3) are assembled together and then embedded in the assembly cavity of the inlay fixture (1).
2. The waterproof performance testing fixture for an ALC exterior wall panel (3) according to claim 1, characterized in that: The inlay fixture (1) includes a standard module (11) that is strip-shaped and can be connected end to end, and corner modules (12) that are matched and fixed at right angles in pairs.
3. The waterproof performance testing fixture for an ALC exterior wall panel (3) according to claim 2, characterized in that: The standard module (11) has corresponding beveled grooves (111) on both sides near the contact surface with the ALC outer wall panel (3), and flat pull holes (112) for mutual extension and connection are provided in the beveled grooves (111).
4. The waterproof performance testing fixture for an ALC exterior wall panel (3) according to claim 2, characterized in that: The corner module (12) includes a horizontal section (121) and a beveled portion (122) disposed at one end of the horizontal section (121). The horizontal section (121) is provided with beveled grooves (111) on both sides of the end away from the beveled portion (122) and close to the contact surface between the corner module (12) and the ALC exterior wall panel (3).
5. The waterproof performance testing fixture for an ALC exterior wall panel (3) according to claim 4, characterized in that: The beveled portion (122) has a pull hole (123) that completely penetrates the beveled portion (122) in the middle, and each beveled portion (122) has at least one pull hole (123).
6. The waterproof performance testing fixture for an ALC exterior wall panel (3) according to claim 5, characterized in that: Pull holes (123) are coaxially opened between every two adjacent beveled portions (122).