Magnetic powder detection device for pipeline welding seam detection

Abstract

The embodiment of the utility model discloses a magnetic particle detection device for pipeline welding seam detection, which particularly relates to the technical field of pipeline welding seam detection and comprises a detection base, a detection support is arranged at the upper end of the detection base, a detection extension plate is arranged on one side of the upper end of the detection support, and a supporting rotating piece is arranged on the outer side of the upper end of the detection base. A feeding adjusting plate is arranged at the upper end of the supporting rotating piece, and a limiting baffle is arranged on one side of the outer end of the feeding adjusting plate. During actual use, under the corresponding arrangement state of the feeding adjusting plate, the hydraulic telescopic rod, the rotary connecting piece and the limiting baffle, the feeding adjusting plate can be driven by the hydraulic telescopic rod to adjust the angle, so that the feeding and discharging convenience of the pipeline main body can be effectively improved; and meanwhile, in the corresponding arrangement state of the square mounting groove, the electric telescopic rod, the lifting supporting frame and the supporting roller shaft, the lifting supporting frame and the supporting roller shaft can be driven to ascend and descend through the electric telescopic rod.

Description

Technical Field

[0001] This utility model relates to the field of pipeline weld inspection technology, specifically to a magnetic particle inspection device for pipeline weld inspection. Background Technology

[0002] When inspecting the quality of pipeline welding, non-destructive testing methods are often used to check for cracks and defects in the weld. Among conventional testing methods such as radiography, ultrasound, magnetic particle testing, and penetrant testing, magnetic particle testing is widely used due to its advantages of simple process, fast inspection speed, and high sensitivity in detecting cracks and defects. For example, the patent technology disclosed in prior art announcement number CN221426538U discloses a magnetic particle testing device for pipeline weld inspection, including a frame, a support on the frame, and a clamp for holding and fixing the pipeline to be inspected. The support is equipped with a detection component that can rotate and translate. The detection component includes a magnetic steel shell and a magnetic yoke detection component. A first coil along the axial direction of the pipeline to be inspected is disposed inside the magnetic steel shell, and the magnetic yoke detection component is fixed. The magnetic yoke detection assembly, specifically connected to the magnet housing, includes a connecting seat, an outer sleeve, and an iron core. The connecting seat is fixedly connected to the magnet housing. Two sets of outer sleeves are rotatably connected to the connecting seat, and a telescopic connecting rod is provided between the two sets of outer sleeves, with locking bolts on the telescopic connecting rods for locking their length. The iron core is slidably sleeved inside the outer sleeve, with a yoke head connected to the end of the iron core. A second coil is provided outside the iron core, with the second coil perpendicular to the direction of the first coil. An adjusting nut is also provided on the outer sleeve, and the adjusting nut is connected to the yoke head via an adjusting connecting rod. The telescopic length of the iron core and the yoke head can be controlled by adjusting the nut.

[0003] When the above-mentioned device is used, it can detect cracks and defects in all directions on the weld, preventing missed detections to the greatest extent. It is also more convenient to operate, eliminating the need to repeatedly place the magnetic yoke, and is more efficient. However, the pipe is heavy, making the operation more cumbersome when loading and unloading the pipe body. In addition, it cannot perform magnetic particle testing on long pipes. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a magnetic particle inspection device for pipeline weld inspection. The technical problem to be solved by the present invention is: how to increase the convenience of pipeline loading and unloading, and at the same time facilitate the inspection of longer pipelines.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a magnetic particle testing device for pipe weld inspection, comprising a testing base with a testing bracket at its upper end, a testing extension plate on one side of the upper end of the testing bracket, a supporting rotating component on the outer side of the upper end of the testing base, a feeding adjustment plate at the upper end of the supporting rotating component, a limiting baffle on one side of the outer end of the feeding adjustment plate, a pipe support component in the middle of the upper end of the testing base, a small motor on the outer side of the upper end of the pipe support component, and the output shaft of the small motor passing through the end face of the pipe support component and extending to one side of the pipe support component;

[0006] The output shaft of the small motor is provided with a support roller on one side of the pipe support. The upper end of the detection base is provided with a square mounting groove on the side near the pipe support. An electric telescopic rod is provided inside the square mounting groove. The upper end of the output shaft of the electric telescopic rod is provided with a lifting support frame. The inner side of the upper end of the lifting support frame is provided with a support roller shaft. The upper end of the detection base is provided with a hydraulic telescopic rod on the side near the square mounting groove.

[0007] In a preferred embodiment, a square groove is provided in the middle of the upper end of the detection extension plate, and a servo motor is provided on one side of the outer end of the detection extension plate;

[0008] The output shaft of the servo motor passes through the end face of the detection extension plate and extends into the interior of the square slot. The output shaft of the servo motor is provided with an adjusting screw inside the square slot.

[0009] In a preferred embodiment, the lower end face of the detection extension plate is provided with a support slider, the lower end of the support slider is provided with an adjustment slide plate, and the upper end of the adjustment slide plate is provided with a concave groove.

[0010] The lower end of the adjusting slide plate is equipped with a detection component, and the upper end of the feeding adjusting plate is equipped with a pipe body.

[0011] In a preferred embodiment, the two ends of the hydraulic telescopic rod are connected to the detection base and the limiting baffle through a rotating connector. The detection assembly includes a lifting detection component and a magnetic particle guide tube. The lifting detection component includes a telescopic rod and a magnetic particle detector at the lower end of the telescopic rod output shaft.

[0012] The outer end face of the support slider in the right-view direction is adapted to the inner end face of the concave groove, and the telescopic rod at the lower end of the detection component and the magnetic particle detector are both electrically connected to the external control equipment.

[0013] In a preferred embodiment, the number of the supporting rotating component, the supporting roller shaft, and the hydraulic telescopic rod is multiple, and they are arranged in an array on both sides of the vertical central axis in the main viewing direction of the detection base.

[0014] The servo motor is electrically connected to the external control device. The feeding adjustment plate is L-shaped when viewed from the right. There are two pipe supports, which are mirror images of each other on both sides of the vertical central axis of the detection base when viewed from the right.

[0015] In a preferred embodiment, the support roller is a rubber component, the electric telescopic rod is electrically connected to an external control device, and the support roller shaft is a rubber component.

[0016] The electric telescopic rods are provided in multiple quantities and are arranged in an array on both sides of the vertical central axis in the right-view direction of the square mounting slot.

[0017] In a preferred embodiment, the small motor is electrically connected to the external control device, the hydraulic telescopic rod is electrically connected to the external control device, and there are multiple square mounting slots arranged in an array on both sides of the vertical central axis in the main viewing direction of the detection base.

[0018] The present invention has the following advantages:

[0019] In practical use, with the corresponding arrangement of the feeding adjustment plate, hydraulic telescopic rod, rotating connector, and limit baffle, the angle of the feeding adjustment plate can be adjusted by the hydraulic telescopic rod, effectively increasing the convenience of feeding and unloading the pipeline body. Simultaneously, with the corresponding arrangement of the square mounting slot, electric telescopic rod, lifting support frame, and support roller, the lifting support frame and support roller can be raised and lowered by the electric telescopic rod, facilitating the movement of longer pipeline bodies and increasing the convenience of magnetic particle detection of longer pipeline bodies by the monitoring component. Furthermore, with the corresponding arrangement of the pipeline support component, support roller, and small motor, the support roller can be rotated by the small motor, causing the pipeline body to rotate, thus facilitating the adjustment of the weld position of the pipeline body. Finally, with the corresponding arrangement of the servo motor, adjusting screw, screw adjusting block, adjusting slide plate, and concave slide groove, the position of the adjusting slide plate can be adjusted, further increasing the convenience of the detection component in detecting the pipeline body. Attached Figure Description

[0020] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0021] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0023] Figure 2 This is a schematic diagram of the overall rear structure of this utility model.

[0024] Figure 3 This is a schematic diagram of the overall right-side cross-sectional structure of this utility model.

[0025] Figure 4 This is a schematic diagram of the connection structure of the feeding adjustment plate of this utility model.

[0026] In the diagram: 1. Detection base, 2. Detection bracket, 3. Detection extension plate, 4. Support slider, 5. Feeding adjustment plate, 6. Support rotating component, 7. Pipe body, 8. Adjusting slide plate, 9. Concave slide groove, 10. Servo motor, 11. Square groove, 12. Detection component, 13. Magnetic powder guide tube, 14. Lifting detection component, 15. Adjusting screw, 16. Pipe support component, 17. Support roller, 18. Square mounting groove, 19. Electric telescopic rod, 20. Lifting support frame, 21. Support roller shaft, 22. Hydraulic telescopic rod, 23. Rotary connecting component, 24. Limiting baffle, 25. Small motor. Detailed Implementation

[0027] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] This utility model provides a magnetic particle testing device for inspecting pipe welds, such as... Figure 1 and 2 As shown, it includes a detection base 1, a detection bracket 2 at its upper end, a detection extension plate 3 on one side of the upper end of the detection bracket 2, a support rotating member 6 on the outer side of the upper end of the detection base 1, a feeding adjustment plate 5 at the upper end of the support rotating member 6, and a square groove 11 in the middle of the upper end of the detection extension plate 3.

[0029] A servo motor 10 is provided on one side of the outer end of the detection extension plate 3. The output shaft of the servo motor 10 passes through the end face of the detection extension plate 3 and extends into the interior of the square groove 11. A support slider 4 is provided on the lower end face of the detection extension plate 3. An adjustment slide plate 8 is provided on the outer side of the lower end of the support slider 4. A concave slide groove 9 is provided on the upper end of the adjustment slide plate 8. A detection component 12 is provided on the lower end of the adjustment slide plate 8. A pipe body 7 is provided on the upper end of the feeding adjustment plate 5.

[0030] The outer end face of the support slider 4 in the right-view direction is adapted to the inner end face of the concave groove 9. The telescopic rod at the lower end of the lowering detection component 14 and the magnetic particle detector are both electrically connected to the external control equipment. The detection component 12 is electrically connected to the external control equipment. The servo motor 10 is electrically connected to the external control equipment. The feeding adjustment plate 5 is L-shaped in the right-view direction. The detection component 12 includes the lifting detection component 14 and the magnetic particle guide tube 13. The lifting detection component 14 includes a telescopic rod and a magnetic particle detector at the lower end of the telescopic rod output shaft. The detection component 12, the lifting detection component 14 and the magnetic particle guide tube 13 are all existing mature structures and will not be described in the document.

[0031] like Figure 3 and 4 As shown, a limiting baffle 24 is provided on one side of the outer end of the feeding adjustment plate 5, and a pipe support 16 is provided in the middle of the upper end of the detection base 1. A small motor 25 is provided on the outer side of the upper end of the pipe support 16. The output shaft of the small motor 25 passes through the end face of the pipe support 16 and extends to one side of the pipe support 16. A support roller 17 is provided on one side of the pipe support 16, which can support the pipe body 7. At the same time, the small motor 25 can drive the support roller 17 to rotate, thereby driving the pipe body 7 to rotate, which facilitates the adjustment of the weld of the pipe body 7.

[0032] The upper end of the testing base 1 has a square mounting groove 18 on the side near the pipe support 16. The inside of the square mounting groove 18 is provided with an electric telescopic rod 19. The upper end of the output shaft of the electric telescopic rod 19 is provided with a lifting support frame 20. The inner side of the upper end of the lifting support frame 20 is provided with a support roller shaft 21. The height of the lifting support frame 20 can be adjusted by driving the electric telescopic rod 19, thereby facilitating the lifting and lowering of the pipe body 7 and the position adjustment of longer pipe bodies 7. The upper end of the testing base 1 has a hydraulic telescopic rod 22 on the side near the square mounting groove 18. The angle of the feeding adjustment plate 5 can be adjusted by the hydraulic telescopic rod 22, thereby facilitating the installation and disassembly of the pipe body 7 and increasing the convenience of weld inspection of the pipe body 7.

[0033] The output shaft of the servo motor 10 has an adjusting screw 15 inside the square groove 11. The servo motor 10 will drive the adjusting screw 15 to rotate. The screw adjusting block set on the outer end face of the adjusting screw 15 will drive the adjusting slide plate 8 to adjust its position. The two ends of the hydraulic telescopic rod 22 are connected to the detection base 1 and the limiting baffle 24 through the set rotating connector 23. There are multiple supporting rotating parts 6, supporting roller shaft 21 and hydraulic telescopic rod 22, and they are arranged in an array on both sides of the vertical central axis in the main viewing direction of the detection base 1.

[0034] The number of pipe support members 16 is two, and they are arranged in a mirror image on both sides of the vertical central axis in the right view direction of the detection base 1. The support roller 17 is a rubber component. The electric telescopic rod 19 is electrically connected to the external control device. The support roller shaft 21 is a rubber component. The number of electric telescopic rods 19 is multiple, and they are arranged in an array on both sides of the vertical central axis in the right view direction of the square mounting groove 18.

[0035] The small motor 25 is electrically connected to the external control device, the hydraulic telescopic rod 22 is electrically connected to the external control device, and there are multiple square mounting slots 18, which are arranged in an array on both sides of the vertical central axis in the main viewing direction of the detection base 1.

[0036] Working principle of this utility model:

[0037] In use of this invention, the operator places the pipe body 7 on the upper end of the feeding adjustment plate 5. Then, the operator uses an external control device to adjust the angle of the feeding adjustment plate 5, causing the pipe body 7 to fall onto the upper end of the support roller 17. The operator can then use the external control device to drive the small motor 25, which in turn rotates the support roller 17, thereby rotating the pipe body 7 and adjusting the weld seam of the pipe body 7. Finally, the operator can use the servo motor 10 and the adjusting screw 15 to adjust the position of the adjusting slide plate 8. After the procedure, the staff can then use the external control equipment to drive the detection component 12 to work. The magnetic powder guide tube 13 will spray magnetic powder on the upper end of the weld, and the lifting detection component 14 will inspect the weld. When inspecting the weld of a longer pipe body 7, the staff can use the electric telescopic rod 19 to drive the lifting support frame 20 and support roller 21 to lift the pipe body 7. Then the staff can push the pipe body 7 to move it on the upper end of the support roller 21. After that, the electric telescopic rod 19 will lower the pipe body 7, and the staff can then re-inspect the weld.

[0038] Although the present invention has been described in detail above with general descriptions and specific embodiments, some modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of the present invention fall within the scope of protection claimed by the present invention.

Claims

1. A magnetic particle inspection device for inspecting pipe welds, characterized in that, include: The detection base (1) has a detection bracket (2) at its upper end. A detection extension plate (3) is provided on one side of the upper end of the detection bracket (2). A support rotating part (6) is provided on the outer side of the upper end of the detection base (1). A feeding adjustment plate (5) is provided at the upper end of the support rotating part (6). A limiting baffle (24) is provided on one side of the outer end of the feeding adjustment plate (5). A pipe support (16) is provided in the middle of the upper end of the detection base (1). A small motor (25) is provided on the outer side of the upper end of the pipe support (16). The output shaft of the small motor (25) passes through the end face of the pipe support (16) and extends to one side of the pipe support (16). The output shaft of the small motor (25) is provided with a support roller (17) on one side of the pipe support (16). The upper end of the detection base (1) is provided with a square mounting groove (18) on the side near the pipe support (16). An electric telescopic rod (19) is provided inside the square mounting groove (18). The upper end of the output shaft of the electric telescopic rod (19) is provided with a lifting support frame (20). The inner side of the upper end of the lifting support frame (20) is provided with a support roller shaft (21). The upper end of the detection base (1) is provided with a hydraulic telescopic rod (22) on the side near the square mounting groove (18).

2. The magnetic particle inspection device for pipeline weld inspection according to claim 1, characterized in that: A square groove (11) is provided in the middle of the upper end of the detection extension plate (3), and a servo motor (10) is provided on one side of the outer end of the detection extension plate (3); The output shaft of the servo motor (10) passes through the end face of the detection extension plate (3) and extends into the interior of the square slot (11). The output shaft of the servo motor (10) is provided with an adjusting screw (15) inside the square slot (11).

3. The magnetic particle inspection device for pipeline weld inspection according to claim 2, characterized in that: The lower end face of the detection extension plate (3) is provided with a support slider (4), and the lower end of the support slider (4) is provided with an adjustment slide plate (8). The upper end of the adjustment slide plate (8) is provided with a concave slide groove (9). The lower end of the adjusting slide plate (8) is provided with a detection component (12), and the upper end of the feeding adjusting plate (5) is provided with a pipe body (7).

4. The magnetic particle inspection device for pipeline weld inspection according to claim 3, characterized in that: The two ends of the hydraulic telescopic rod (22) are connected to the detection base (1) and the limiting baffle (24) through the provided rotating connector (23). The detection component (12) includes a lifting detection component (14) and a magnetic powder guide tube (13). The lifting detection component (14) includes a telescopic rod and a magnetic powder detector at the lower end of the telescopic rod output shaft. The outer end face of the support slider (4) in the right-view direction is adapted to the inner end face of the concave groove (9), and the telescopic rod at the lower end of the detection component (14) and the magnetic particle detector are electrically connected to the external control equipment.

5. A magnetic particle inspection device for pipeline weld inspection according to claim 2, characterized in that: The number of the supporting rotating component (6), the supporting roller shaft (21) and the hydraulic telescopic rod (22) is multiple, and they are arranged in an array on both sides of the vertical central axis in the main viewing direction of the detection base (1); The servo motor (10) is electrically connected to the external control device. The feeding adjustment plate (5) is L-shaped when viewed from the right. There are two pipe support members (16), which are mirror images of each other on both sides of the vertical central axis of the detection base (1) when viewed from the right.

6. The magnetic particle inspection device for pipeline weld inspection according to claim 1, characterized in that: The support roller (17) is a rubber component, the electric telescopic rod (19) is electrically connected to the external control device, and the support roller shaft (21) is a rubber component. The electric telescopic rods (19) are provided in multiple quantities and are arranged in an array on both sides of the vertical central axis in the right-view direction of the square mounting slot (18).

7. A magnetic particle inspection device for pipeline weld inspection according to claim 1, characterized in that: The small motor (25) is electrically connected to the external control device, the hydraulic telescopic rod (22) is electrically connected to the external control device, and the square mounting slots (18) are provided in multiple quantities and are arranged in an array on both sides of the vertical central axis in the main viewing direction of the detection base (1).

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