Wire arranging device for paper-wrapped copper flat wire processing

By combining manual and automatic wire laying functions, the problem of ensuring neatness in paper-wrapped copper flat wire processing has been solved, achieving an efficient and precise wire laying process. This ensures that the wire travels along a predetermined path within the device, improving the reliability and versatility of the production process.

CN223486748UActive Publication Date: 2025-10-28JIANGSU DAXINGCHEN CABLE CO LTD
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Patent Information

Application Number
CN202422940834.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-30
Publication Date
2025-10-28
Estimated Expiration
2034-11-30

AI Technical Summary

Technical Problem

Traditional wiring devices have difficulty ensuring neatness in the processing of paper-insulated copper flat wires, and are prone to problems such as tangling and uneven arrangement, which affect the appearance quality and may lead to safety hazards.

Method used

A cable routing device was designed, combining manual and automatic cable routing functions. Precise control is achieved through the connection of the connecting shaft with the handle and the cable routing motor. A detector is equipped to detect cable abnormalities. Multiple connectors and connection ports are set on the bracket. A cable routing ring is set in the cable routing reel to ensure that the cable travels along a predetermined path.

Benefits of technology

It improves the accuracy and speed of wiring, reduces the risk of processing failures and equipment damage caused by wiring problems, adapts to various working scenarios, and ensures the neatness and quality of the wiring process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wire arranging devices, and discloses a wire arranging device for processing paper-covered copper flat wires, which comprises a base, a plurality of brackets are fixed at the edge position of the upper end surface of the base, a detector is fixedly arranged at the edge position of one side of each bracket, and a plurality of turntable structures are clamped at the central positions of two sides of each bracket. The rotating disc structure comprises a wire arranging disc, a taking-out structure is fixedly arranged at the edge position of the other side of the rear portion of the support, a plurality of wire connectors are fixedly arranged at the edge position of one side of the support, and a wire connecting opening is formed in the center position of each wire connector. According to the utility model, the detector fixedly arranged at the edge of one side of the support can detect the wire body before the wire arrangement work is started, so that various problems of the wire body and whether the wire body has electrical or physical defects such as damage, short circuit and non-satisfactory wire diameter can be found in time; and the subsequent wire arrangement operation of the defective wire body can be avoided.
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Description

Technical Field

[0001] This utility model relates to the field of wiring device technology, and in particular to a wiring device for processing paper-coated copper flat wire. Background Technology

[0002] Paper-insulated copper flat wire is a type of cable. The processing of paper-insulated copper flat wire includes the wire pulling step, and a wire laying device is needed to help arrange several paper-insulated copper flat wires smoothly to assist in the wire pulling step. In use, the wire laying device for paper-insulated copper flat wires arranges the paper-insulated copper flat wires through horizontally distributed fixed circular rings.

[0003] In the processing of paper-insulated copper flat wire, wire arrangement is a crucial step. Traditional wire arrangement devices often have shortcomings, making it difficult to guarantee the neatness of the wires and easily leading to problems such as tangling of copper flat wires and uneven spacing. This not only affects the appearance quality of the paper-insulated copper flat wire but may also cause safety hazards such as localized overheating and short circuits during subsequent use.

[0004] Therefore, this utility model provides a wiring device for processing paper-coated copper flat wire to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose a wire laying device for paper-coated copper flat wire processing. The wire laying reel is connected to the handle and the wire laying motor through the connecting shaft, realizing the combination of manual and automatic wire laying functions. In some cases where precise control of the wire laying process is required, such as fine adjustment of the wire body or in case of wire laying motor failure, the operator can use the handle to manually lay the wire.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a wiring device for processing paper-coated copper flat wire, comprising a base, multiple brackets fixed at the edge of the upper surface of the base, a detector fixedly disposed at one edge of one bracket, multiple turntable structures snapped together at the center of both sides of the bracket, the turntable structure including a wiring tray, a take-out structure fixedly disposed at the rear edge of the bracket, and multiple connectors fixedly disposed at one edge of the bracket, the connectors having a wiring port at their center;

[0007] Through the above technical solution, the base is used to determine the position of the device, the bracket is used to support the cable tray and connector, the detector is used to detect whether there is any abnormality in the paper-insulated copper flat wire, the turntable structure is used for cable routing, the cable tray is used to install the cable routing ring and cable routing, the removal structure is used to remove the routed wire, the connector is used to open the connection port, and the connection port is used for wiring.

[0008] Furthermore, a connecting hole is provided at the center of both sides of the cable reel, and a connecting shaft is rotatably connected to the inner wall of the connecting hole;

[0009] With the above technical solution, the connecting hole is used to install the connecting shaft, and the connecting shaft is used to connect the ribbon cable reel and the handle.

[0010] Furthermore, a handle is fixedly connected to one side of the connecting shaft, and a ribbon motor is fixedly connected to the other side of the connecting shaft;

[0011] With the above technical solution, the handle is used to manually control the cable reel, and the cable motor is used to drive the connecting shaft to rotate.

[0012] Furthermore, the extraction structure includes a terminal block, and a terminal ring is fixedly disposed at the center of the inner wall of the terminal block;

[0013] With the above technical solution, the terminal block is used to remove the wires that have been connected, and the terminal ring is used to put the removed wires back onto the terminal block.

[0014] Furthermore, a cable loop is fixedly provided on the inner wall of the cable tray, and the two sides of the cable loop are connected to the inner walls of the two sides of the cable tray;

[0015] Through the above technical solution, the cable routing ring is used for cable arrangement, and the cable routing ring is connected to the cable routing reel to ensure the accuracy of cable arrangement.

[0016] Furthermore, a plurality of rubber pads are fixedly provided at the edge of the lower end face of the base;

[0017] Through the above technical solution, the rubber pad is used to reduce impact and dampen vibration on the base.

[0018] Furthermore, a drawer is slidably connected to the lower end face of the base;

[0019] The drawer is used to store the required parts through the above technical solution.

[0020] This utility model has the following beneficial effects:

[0021] 1. This utility model proposes a wiring device for processing paper-insulated copper flat wire. A detector fixedly installed on one edge of the bracket can detect the wire before the wiring operation begins, promptly identifying various problems with the wire, such as electrical or physical defects like damage, short circuits, or wire diameter not meeting requirements. By detecting in advance, problematic wires can be avoided in subsequent wiring operations, thereby reducing the risk of subsequent processing failures and equipment damage caused by wire problems, and improving the reliability of the entire production process. Multiple connectors fixedly installed on one edge of the bracket and the connection port opened at the center provide a flexible way for wires to be connected to the device. Multiple connectors can simultaneously connect multiple wires, meeting the needs of wire connection in various situations. This design allows the device to adapt to different working scenarios and improves the versatility of the device.

[0022] 2. This utility model proposes a wire laying device for processing paper-wrapped copper flat wire. The wire laying reel is connected to the handle and the wire laying motor via a connecting shaft, realizing a combination of manual and automatic wire laying functions. In some situations requiring precise control of the wire laying process, such as fine-tuning the wire or in case of motor failure, the operator can use the handle for manual wire laying. During normal production, the wire laying motor provides stable and efficient power to achieve automatic wire laying, greatly improving the speed and accuracy of wire laying. The wire laying ring on the inner wall of the wire laying reel plays a good guiding role in the wire laying process. The two sides of the wire laying ring are connected to the inner walls on both sides of the wire laying reel, ensuring that the wire travels along a predetermined path within the reel, preventing problems such as tangling and deviation during the wire laying process, thereby ensuring the neatness and quality of the wire laying. Attached Figure Description

[0023] Figure 1 This is the first axonometric drawing of this utility model;

[0024] Figure 2 This is the second axonometric drawing of the present invention;

[0025] Figure 3 This is a schematic diagram of the first turntable structure of this utility model;

[0026] Figure 4 This is a schematic diagram of the second turntable structure of this utility model.

[0027] Legend:

[0028] 1. Base; 2. Bracket; 3. Detector; 4. Drawer; 5. Turntable structure; 501. Cable tray; 502. Cable ring; 503. Connecting hole; 504. Connecting shaft; 505. Handle; 6. Connector; 7. Wiring port; 8. Removal structure; 801. Terminal tray; 802. Terminal ring; 9. Cable motor; 10. Rubber pad. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example

[0031] Reference Figure 1-4 This utility model provides an embodiment of a wire routing device for processing paper-insulated copper flat wire, including a base 1. Multiple supports 2 are fixed at the upper edge of the base 1, providing mounting positions for other components. A detector 3 is fixedly installed on one side edge of the support 2, which detects relevant signals or object states, such as the flow rate, temperature, or intensity of an electrical signal passing through. Multiple turntable structures 5 are snapped onto the center of both sides of the support 2, each including a wire routing disc 501 for arranging and organizing wires. A removal structure 8 is fixedly installed on the rear edge of the support 2, which may be used to remove items or materials processed by the device. Multiple connectors 6 are fixedly installed on one side edge of the support 2, connecting the wires to be routed. A connection port 7 is opened at the center of each connector 6 for connecting paper-insulated copper flat wire for routing.

[0032] Connecting holes 503 are provided at the center of both sides of the cable reel 501. These connecting holes 503 allow the connecting shaft 504 to rotate freely within them, providing a basic structure for the rotation of the cable reel 501. The connecting shaft 504 is rotatably connected to the inner wall of the connecting hole 503. A handle 505 is fixedly connected to one side of the connecting shaft 504, allowing the operator to manually rotate the connecting shaft 504 by holding the handle 505, thereby driving the cable reel 501 to rotate. A cable motor 9 is fixedly connected to the other side of the connecting shaft 504, providing power to the cable reel 501. The removal structure 8 includes a terminal block 801, which is the main body of the removal structure 8. A wiring ring 802 is fixedly installed at the center of the inner wall. The wiring ring 802 can ensure the connection stability of the wire during the removal process and avoid problems such as poor contact or wire falling off. A wiring ring 502 is fixedly installed on the inner wall of the wiring reel 501. The wiring ring 502 may be a ring structure. It plays an important role inside the wiring reel 501. The two sides of the wiring ring 502 are connected to the inner walls of the two sides of the wiring reel 501. Multiple rubber pads 10 are fixedly installed at the lower edge of the base 1. The main function of the rubber pads 10 is to buffer, absorb shock and prevent slip. A drawer 4 is slidably connected to the lower surface of the base 1. The drawer 4 can be used to store some small parts related to the device.

[0033] Working principle: One end of the cable is connected to the terminal 7 at the center of the connector 6, which is fixedly located on one side edge of the bracket 2. The terminal 7 ensures the stability of the electrical connection between the cable and the device. Multiple connectors 6 can be connected to multiple cables simultaneously for processing. The detector 3, which is fixedly located on one side edge of the bracket 2, will detect the cable. The detector 3 may detect the electrical characteristics, physical characteristics, or other relevant parameters of the cable. After detection, the cable is guided to the cable tray 501 in the turntable structure 5, which is snapped into place at the center of both sides of the bracket 2. The cable tray 501 has a cable routing ring fixedly installed on its inner wall. 502 provides initial guidance and limits to the incoming cable, ensuring it travels along a predetermined path within the cable tray 501. For manual cable routing, the operator holds the handle 505 fixedly connected to one side of the connecting shaft 504 and rotates it, causing the inner wall of the connecting holes 503 at the center positions on both sides of the cable tray 501 to rotate, thus rotating the cable tray 501 for manual cable routing. For automatic cable routing, the cable routing motor 9 fixedly connected to the other side of the connecting shaft 504 is activated. The cable routing motor 9 drives the connecting shaft 504 to rotate, thereby driving the cable tray 501 to rotate. The cable routing motor 9 can rotate at a predetermined speed and direction, achieving efficient and precise automatic cable routing.

[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wire-laying device for processing paper-coated copper flat wire, comprising a base (1), characterized in that: Multiple brackets (2) are fixed at the upper edge of the base (1). A detector (3) is fixed at one edge of the bracket (2). Multiple turntable structures (5) are snapped into the center of both sides of the bracket (2). The turntable structure (5) includes a cable tray (501). An extraction structure (8) is fixed at the rear edge of the bracket (2). Multiple connectors (6) are fixed at one edge of the bracket (2). A connection port (7) is opened at the center of the connector (6).

2. The wire-laying device for processing paper-coated copper flat wire according to claim 1, characterized in that: The cable tray (501) has connecting holes (503) at the center of both sides, and a connecting shaft (504) is rotatably connected to the inner wall of the connecting hole (503).

3. The wire-laying device for processing paper-coated copper flat wire according to claim 2, characterized in that: A handle (505) is fixedly connected to one side of the connecting shaft (504), and a ribbon motor (9) is fixedly connected to the other side of the connecting shaft (504).

4. The wire-laying device for processing paper-wrapped copper flat wire according to claim 1, characterized in that: The extraction structure (8) includes a terminal block (801), and a terminal ring (802) is fixedly provided at the center of the inner wall of the terminal block (801).

5. The wire-laying device for processing paper-coated copper flat wire according to claim 1, characterized in that: A cable routing ring (502) is fixedly provided on the inner wall of the cable routing reel (501), and the two sides of the cable routing ring (502) are connected to the inner walls of the two sides of the cable routing reel (501).

6. The wire-laying device for processing paper-coated copper flat wire according to claim 1, characterized in that: Multiple rubber pads (10) are fixedly installed at the lower edge of the base (1).

7. The wire-laying device for processing paper-coated copper flat wire according to claim 1, characterized in that: A drawer (4) is slidably connected to the lower end face of the base (1).