Automatic assembly line for new energy epoxy high-voltage direct-current contactor
By designing an automated assembly line for new energy epoxy high-voltage DC contactors and adopting a turntable mechanism and multi-level mobile components and detection devices, the problems of low efficiency and low precision of traditional manual assembly have been solved, and efficient and accurate automated production has been achieved to meet the needs of various products.
Patent Information
- Application Number
- CN202423029850.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Traditional epoxy high-voltage DC contactor assembly production lines rely on manual operation, resulting in low efficiency, low precision, high labor intensity, high cost, and difficulty in achieving accurate monitoring and data recording, which cannot meet the needs of the rapid development of the new energy industry.
An automated assembly line for new energy epoxy high-voltage DC contactors was designed, including multiple devices such as end cap assembly machines, moving magnetic core assembly machines, and moving contact assembly machines. A turntable mechanism and a carrier fixture were used to achieve a fully automated process. Multi-level mobile components and detection devices were combined to ensure precise assembly and quality control of parts.
It improves assembly efficiency and accuracy, reduces labor costs, enhances product quality stability, adapts to various product demands, realizes intelligent production and data recording, and reduces defective product rates.
Smart Images

Figure CN223486955U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated assembly technology, and in particular to an automated assembly line for new energy epoxy high-voltage DC contactors. Background Technology
[0002] In the new energy field, epoxy high-voltage DC contactors play a crucial role. Traditional epoxy high-voltage DC contactor assembly lines rely primarily on manual operation for the assembly of the moving magnetic core assembly, leading to numerous problems. Manual assembly is inefficient and cannot meet the ever-increasing market demand, especially given the rapid development of the new energy industry and the expanding production scale which places higher demands on assembly speed. The precision of manual assembly is difficult to guarantee, easily leading to inaccurate component placement and inconsistent assembly force due to human factors, thus affecting product performance and reliability, and increasing the defect rate. Furthermore, manual assembly is labor-intensive, requiring significant manpower and high skill levels, increasing labor and training costs for enterprises. In addition, traditional assembly methods struggle to achieve precise monitoring and data recording of the assembly process, hindering production optimization and quality traceability.
[0003] Therefore, developing an automated assembly line to solve these problems is of great practical significance. Summary of the Invention
[0004] The purpose of this utility model is to provide an automated assembly line for epoxy high-voltage DC contactors used in new energy vehicles, power systems and other fields, which can significantly improve production efficiency, reduce labor costs, improve product quality stability, and meet the needs of large-scale industrial production, thereby solving the above-mentioned technical problems.
[0005] To achieve the above technical solution, the technical solution of this utility model is as follows: An automated assembly line for new energy epoxy high-voltage DC contactors includes, in sequence, an end cap assembly machine, a moving magnetic core assembly machine, a moving contact assembly machine, a stationary arc extinguishing cover feeding machine, a coil assembly machine, a mechanical parameter testing machine, a metal shell assembly and electrical testing machine, and a shell assembly machine. The moving magnetic core assembly machine is one of the key parts of the entire assembly line. It includes a moving magnetic core assembly frame, a turntable mechanism rotatably mounted on the moving magnetic core assembly frame, and a circumferential array of transport fixtures on the turntable mechanism. Along the circumference of the turntable mechanism, a magnetic core assembly device, a shaft assembly device, a snap ring assembly device, and a finished product unloading device are arranged sequentially. A dust blowing device is provided between adjacent finished product unloading devices and magnetic core assembly devices to clean dust and impurities during the assembly process, ensuring a clean assembly environment. A first detection component is provided between adjacent magnetic core assembly devices and shaft assembly devices, a second detection component is provided between adjacent shaft assembly devices and snap ring assembly devices, and a snap ring vision inspection component is provided between adjacent snap ring assembly devices and finished product unloading devices. These detection devices can monitor and control the quality of each link in the assembly process in real time, ensuring the accuracy of assembly and product quality.
[0006] Furthermore, the magnetic core assembly device includes a magnetic core vibratory feeder mounted on a moving magnetic core assembly frame. The vibratory feeder can orderly transport magnetic cores to the output end. The output end is equipped with a magnetic core baffle assembly, which controls the quantity and rhythm of magnetic core output, facilitating subsequent gripping operations. A magnetic core transport bracket is located on one side of the baffle assembly, and a magnetic core transport lateral movement assembly is located on the other side. A magnetic core transport vertical movement assembly is fixed to the output end of the lateral movement assembly, and a magnetic core gripping finger cylinder is located at the output end of the vertical movement assembly. This combination of multi-level movement components and gripping cylinders enables precise movement and gripping of the magnetic cores in space, accurately transporting the magnetic cores from the vibratory feeder to the transport fixture of the turntable mechanism, ensuring accurate assembly of the magnetic cores.
[0007] Furthermore, the shaft assembly device includes a shaft vibration feeder, which can output shaft parts in an orderly manner. A shaft sorting mechanism is vertically movable in its output direction, which can sort the shafts for subsequent inspection and assembly operations. A shaft length / shortness detection component is located on one side of the shaft sorting mechanism. This component includes a shaft length / shortness detection bracket with insertion holes, on which a detection optical fiber is inserted. The detection optical fiber can accurately detect the length of the shaft, ensuring that the shaft length meets assembly requirements and avoiding assembly problems caused by unqualified shaft lengths. A shaft loading and handling robot is movably located between the shaft sorting mechanism and the shaft length / shortness detection component. This robot includes an XZ translation component, and the output end of the XZ translation component is equipped with a shaft finger cylinder, which can transport the qualified shafts to the appropriate assembly position. The shaft length detection component has a height-adjustable shaft direction adjustment mechanism on one side. The shaft direction adjustment mechanism includes a shaft direction adjustment bracket, a lifting cylinder on one side of the shaft direction adjustment bracket, and a flipping seat at the output end of the lifting cylinder. The flipping seat is driven to flip by a cylinder. The other end of the flipping seat has a flipping shaft clamping finger cylinder along the horizontal direction. This mechanism can adjust the direction of the shaft to ensure that the shaft is in the correct direction during assembly and improve the accuracy of assembly.
[0008] Furthermore, the snap ring assembly device includes a snap ring vibratory feeder, the output end of which is equipped with a receiving fixture for receiving snap rings. A clamping assembly is located in front of the snap ring vibratory feeder, detachably mounted on the receiving fixture, capable of clamping and positioning the snap ring. A push spring assembly is movably mounted on the clamping assembly, and a servo drive motor is mounted on the clamping assembly. The servo drive motor drives the push spring assembly to reciprocate via a lead screw. This structure allows the snap ring to be precisely installed into the corresponding assembly position, ensuring the assembly quality and stability of the snap ring.
[0009] Furthermore, the finished product unloading device includes an unloading moving XZ component. The output end of the unloading moving XZ component is equipped with an unloading finger cylinder, which can accurately grab and transport the assembled finished product from the transport fixture of the turntable mechanism to the designated unloading position, thereby realizing automatic unloading of finished products and improving production efficiency.
[0010] Furthermore, the first and second detection components employ similar structural arrangements. The first detection component includes a first detection bracket, on which a detection sensor is adjustably mounted. These detection components can precisely detect the assembly position, size, and shape of parts by adjusting the position and parameters of the detection sensors according to different needs during the assembly process. For example, they can detect whether the position of the assembled magnetic core is accurate, or the coaxiality of the assembled shaft, allowing for timely detection and adjustment of problems during assembly, effectively improving the product qualification rate.
[0011] Furthermore, the automated assembly line for new energy epoxy high-voltage DC contactors also includes a first transport component and a qualified product conveying component located on one side of the turntable mechanism. The qualified product conveying component is equipped with a demagnetizing coil assembly. The first transport component can be used to transport parts or semi-finished products between different workstations on the assembly line. The qualified product conveying component is used to transport qualified finished products to subsequent packaging or storage stages. The demagnetizing coil assembly can demagnetize the finished products, eliminating the magnetism generated during processing and ensuring stable product performance.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1) It has high assembly efficiency:
[0014] Automated process design: The entire assembly line utilizes multiple machines connected sequentially, achieving a fully automated process from end cap assembly to outer shell component assembly. The machines work collaboratively, eliminating the need for manual intervention in intermediate stages, significantly reducing assembly time, improving production efficiency, and meeting the demands of large-scale production.
[0015] Turntable mechanism and transport fixture: The turntable mechanism in the moving magnetic core assembly machine can rotate continuously, and the circumferential array of transport fixtures can simultaneously carry multiple parts to be assembled. During the rotation of the turntable, the parts are assembled sequentially through various assembly devices, realizing assembly line-style assembly operations and effectively improving the continuity and efficiency of assembly.
[0016] 2) Possesses precise assembly quality:
[0017] Precise material handling and assembly: The magnetic core assembly device, shaft assembly device, and snap ring assembly device all employ precise handling and assembly structures. For example, the combination of the magnetic core handling lateral movement component, the magnetic core handling vertical movement component, and the magnetic core gripping finger cylinder can accurately place the magnetic core onto the transport fixture; the shaft loading and handling robot and the shaft orientation adjustment mechanism can ensure the correct installation direction and position of the shaft. These precise operations effectively reduce assembly errors caused by human factors, improving the assembly accuracy and quality stability of the product.
[0018] Multi-stage inspection and quality control: The assembly line is equipped with multiple inspection stages, including a first inspection component, a second inspection component, and a snap ring vision inspection assembly, enabling real-time monitoring of each key component and assembly step. Precise detection sensors measure the position, size, and shape of parts, allowing for timely identification, adjustment, or rejection of problems during assembly, effectively ensuring product quality pass rate and reducing defect rate.
[0019] 3) It has good equipment adaptability and flexibility:
[0020] Adjustable detection components: The first and second detection components adopt an adjustable sensor mounting mechanism, which can flexibly adjust the detection parameters according to the assembly requirements of different models and specifications of epoxy high voltage DC contactors, adapt to the assembly and testing needs of various products, and improve the versatility of the equipment.
[0021] Detachable and maintainable components: For example, the clamping component in the snap ring assembly device can be detachably installed on the receiving fixture, which facilitates the maintenance and replacement of the clamping component; the structural design of various vibrating feeders, handling robots and other components also facilitates maintenance and repair, reduces equipment maintenance costs and downtime, and improves the overall reliability and service life of the equipment.
[0022] 4) It has comprehensive automation functions and data logging capabilities:
[0023] Automation Control and Monitoring: The entire assembly line is automated through a controller, allowing for real-time monitoring and recording of the operating parameters and testing data of each piece of equipment. For example, the testing results of inspected components can be fed back to the controller, which then adjusts and optimizes the assembly process based on this data, achieving intelligent assembly production.
[0024] Data Traceability and Quality Analysis: Data recorded during the assembly process can be used for product quality traceability and analysis. When product quality problems occur, the problem can be quickly located by querying the data from the assembly process, facilitating the implementation of corresponding improvement measures and enhancing product quality and production management.
[0025] In summary, this automated assembly line for new energy epoxy high-voltage DC contactors, through its unique structural design and automated process, has significant advantages in assembly efficiency, quality, equipment adaptability, and automation functions. It can effectively solve many problems existing in traditional manual assembly methods, providing an efficient, precise, and reliable solution for the production of new energy epoxy high-voltage DC contactors, and has broad application prospects and important industrial value. Attached Figure Description
[0026] To further illustrate the various embodiments, the present invention provides accompanying drawings. These drawings are part of the disclosure of the present invention and are mainly used to illustrate the embodiments, and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these drawings, those skilled in the art should be able to understand other possible implementations and the advantages of the present invention. Components in the drawings are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0027] Figure 1 A top view of the moving magnetic core assembly machine;
[0028] Figure 23D view of the moving magnetic core assembly machine;
[0029] Figure 3 A three-dimensional view of the negative shaft side of the moving magnetic core assembly machine;
[0030] Figure 4 This is a three-dimensional view of the moving shaft assembly device. Detailed Implementation
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] To enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0033] Please see the appendix Figure 1The diagram shows an automated assembly line for new energy epoxy high-voltage DC contactors, comprising an end cap assembly machine, a moving magnetic core assembly machine, a moving contact assembly machine, a stationary arc extinguishing cover feeding machine, a coil assembly machine, a mechanical parameter testing machine, a metal shell assembly and electrical testing machine, and a shell assembly machine connected sequentially from end to end. The moving magnetic core assembly machine includes a moving magnetic core assembly frame 1, a turntable mechanism 2 rotatably mounted on the moving magnetic core assembly frame 1, and a transport fixture 3 arranged circumferentially on the turntable mechanism 2. A magnetic core assembly device 4, a shaft assembly device 5, a snap ring assembly device 6, and a finished product unloading device 7 are sequentially arranged along the circumference of the turntable mechanism 2. A soot blowing device 8 is provided between adjacent finished product unloading devices 7 and magnetic core assembly devices 4. A first detection component 9 is provided between adjacent magnetic core assembly devices 4 and shaft assembly devices 5. A second detection component 10 is provided between adjacent shaft assembly devices 5 and snap ring assembly devices 6. A snap ring visual inspection component 11 is provided between adjacent snap ring assembly devices 6 and finished product unloading devices 7. The moving magnetic core assembly machine is a fully automatic moving magnetic core component assembly machine that assembles the moving magnetic core, shaft, and retaining ring into a moving magnetic core assembly. The moving magnetic core, shaft, and retaining ring are all fed using a vibratory feeder and gripped into a turntable fixture by a robotic arm. Before gripping the shaft into the turntable fixture, the shaft's length and shortness are determined, and shafts with incorrect orientations are flipped to the correct orientation. After the retaining ring is assembled, CCD image inspection is used to determine the assembly effect. Products with poorly assembled retaining rings are placed in a defective product box, while qualified products are unloaded onto the moving magnetic core assembly conveyor belt. The moving magnetic core fixture, moving magnetic core assembly, and upper end cover assembly undergo demagnetization treatment. The end cover assembly machine, moving contact assembly machine, stationary arc extinguishing cover feeding machine, coil assembly machine, mechanical parameter testing machine, metal shell assembly and electrical testing machine, and outer shell assembly machine are all existing technologies, well-known to those skilled in the art, and will not be described in detail here. The magnetic core assembly device 4 will be described in detail below.
[0034] Based on the above embodiments, the magnetic core assembly device 4 includes a magnetic core vibrating feeder 41 disposed on the moving magnetic core assembly frame 1; the output end of the magnetic core vibrating feeder 41 is provided with a magnetic core blocking component 42; a magnetic core conveying bracket 43 is provided on one side of the magnetic core blocking component 42; a magnetic core conveying lateral moving component 44 is provided on one side of the magnetic core conveying bracket 43; a magnetic core conveying vertical moving component 45 is fixedly disposed at the output end of the magnetic core conveying lateral moving component 44; and a magnetic core gripping finger cylinder 46 is provided at the output end of the magnetic core conveying vertical moving component 45.
[0035] Based on the above embodiments, the shaft assembly device 5 includes a shaft vibration feeder 51; a shaft distribution mechanism 52 is vertically movable in the output direction of the shaft vibration feeder 51; a shaft length detection component 53 is provided on one side of the shaft distribution mechanism 52; a shaft loading and handling robot 54 is movably provided between the shaft distribution mechanism 52 and the shaft length detection component 53; and a shaft direction adjustment mechanism 55 is vertically adjustable on one side of the shaft length detection component 53.
[0036] Based on the above embodiments, the axial direction adjustment mechanism 55 includes an axial direction adjustment bracket; a lifting cylinder is provided on one side of the axial direction adjustment bracket; a flipping seat is provided at the output end of the lifting cylinder; the flipping seat is driven by a cylinder; and a flipping shaft clamping finger cylinder is provided at the other end of the flipping seat in the horizontal direction.
[0037] The shaft-loading and handling robot 54 includes an XZ translation component; the output end of the XZ translation component is provided with a shaft finger cylinder;
[0038] The shaft length short detection component 53 includes a shaft length short detection bracket with an insertion hole; a detection optical fiber is inserted into the shaft length short detection bracket;
[0039] The shaft material distribution mechanism 52 includes a shaft material distribution bracket; a receiving fixture is movably provided on the top of the shaft material distribution bracket; a pushing cylinder is provided on one side of the shaft material distribution bracket; the pushing cylinder can drive the receiving fixture to move back and forth.
[0040] Based on the above embodiments, the snap ring assembly device 6 includes a snap ring vibratory feeder 61; the output end of the snap ring vibratory feeder 61 is provided with a receiving fixture 62; a pressing component 63 is provided in front of the snap ring vibratory feeder 61; the pressing component 63 is detachably mounted on the receiving fixture 62; a push spring component 64 is movably provided on the pressing component 63; a servo drive motor 65 is provided on the pressing component 63; the servo drive motor 65 drives the push spring component 64 to move back and forth through a lead screw.
[0041] Based on the above embodiments, the finished product unloading device 7 includes an unloading moving XZ component 71; the output end of the unloading moving XZ component 71 is provided with an unloading finger cylinder 72.
[0042] Based on the above embodiments, the automated assembly line for new energy epoxy high-voltage DC contactors further includes a first transport component and a qualified product conveying component disposed on one side of the turntable mechanism 2; the qualified product conveying component is provided with a demagnetizing coil component.
[0043] Based on the above embodiments, the first detection component 9 and the second detection component 10 adopt similar mechanism settings; the first detection component 9 includes a first detection bracket; the first detection bracket is tunably mounted with a detection sensor.
[0044] First, the entire automated assembly line for new energy epoxy high-voltage DC contactors was installed and debugged to ensure that all equipment, including the end cap assembly machine, moving core assembly machine, moving contact assembly machine, stationary arc extinguishing cover feeder, coil assembly machine, mechanical parameter testing machine, metal shell assembly and electrical testing machine, and shell assembly machine, were securely installed and that the wiring was correct and fault-free. The integrity and flexibility of the moving core assembly machine's moving core assembly frame, turntable mechanism, and transport fixture were checked to ensure smooth rotation of the turntable mechanism and that the transport fixture was securely mounted and accurately positioned on the turntable mechanism. The core assembly device was then debugged. The core vibration feeder was started, and the core blocking component was checked to ensure it could properly control core output. The stroke and speed of the lateral and vertical movement components for core transport were adjusted to ensure that the core gripping finger cylinder could accurately grip the core and place it in the designated position on the transport fixture. Debug the shaft assembly device, start the shaft vibration feeder, check the material distribution effect of the shaft distribution mechanism, calibrate the detection accuracy of the shaft length detection component, and adjust the motion parameters of the shaft feeding and handling robot and the shaft direction adjustment mechanism to ensure that the shaft can be transported and assembled according to the correct length and direction. Set up the snap ring assembly device, start the snap ring vibration feeder, check the material receiving jig, and debug the coordinated work of the clamping component, push spring component, and servo drive motor to ensure that the snap ring can be accurately installed in the corresponding position. Check the working status of the unloading movement XZ component and unloading finger cylinder of the finished product unloading device to ensure that they can smoothly remove the finished product from the transport jig and place it on the qualified product conveying component. Check the operation of the first transport component, qualified product conveying component, and demagnetizing coil component to ensure that each transport link is unobstructed and that the demagnetizing coil component is working properly. Calibrate the first detection component, the second detection component, and the snap ring vision detection component, and set the parameters of the detection sensors according to the assembly requirements to ensure accurate detection of the assembly quality of the parts.
[0045] During assembly: At the start of assembly, the magnetic core vibratory feeder of the magnetic core assembly device transports the magnetic core to the magnetic core blocking assembly. The magnetic core transport lateral movement assembly and the magnetic core transport vertical movement assembly work together to drive the magnetic core gripping finger cylinder to grip the magnetic core and place it on the transport fixture of the turntable mechanism. The turntable mechanism rotates, transporting the transport fixture containing the magnetic core to the first inspection component. The first inspection component inspects the assembly position and dimensions of the magnetic core. If the inspection is qualified, it continues to rotate to the shaft assembly device; if it is unqualified, an alarm is issued, and adjustment or rejection is carried out manually or by automated equipment. In the shaft assembly device, the shaft vibratory feeder outputs the shaft to the shaft distribution mechanism. After the shaft distribution mechanism distributes the shafts, the shaft loading and transporting robot transports the shafts to the shaft length detection component for length detection. Shafts that pass the inspection are then transported by the shaft loading and transporting robot to the shaft direction adjustment mechanism for direction adjustment. After adjustment, they are installed on the magnetic core assembly on the transport fixture. Next, the turntable mechanism transports the carrier fixture to the second inspection unit to inspect the assembly of the shaft, such as the coaxiality of the shaft and the magnetic core. After passing the inspection, it continues to rotate to the snap ring assembly device. In the snap ring assembly device, the snap ring vibratory feeder conveys the snap ring to the receiving fixture, the clamping component clamps the snap ring, and the servo drive motor drives the push spring component to install the snap ring into the designated position on the shaft. Then, the snap ring vision inspection component performs visual inspection of the snap ring assembly to ensure that the snap ring is installed correctly. Finally, the turntable mechanism transports the assembled finished product to the finished product unloading device. The unloading movement XZ component and the unloading finger cylinder remove the finished product from the carrier fixture and place it on the qualified product conveying component. The qualified product conveying component transports the finished product to the demagnetizing coil component for demagnetization treatment. The treated finished product can then proceed to the subsequent packaging or storage stages.
[0046] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art should be able to make equivalent embodiments by making some changes or modifications to the above-disclosed technical content without departing from the scope of the present invention. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.
Claims
1. An automated assembly line for new energy epoxy high-voltage DC contactors, comprising an end cap assembly machine, a moving magnetic core assembly machine, a moving contact assembly machine, a stationary arc extinguishing shroud feeding machine, a coil assembly machine, a mechanical parameter testing machine, a metal shell assembly and electrical testing machine, and a shell assembly machine connected in sequence; the moving magnetic core assembly machine comprises a moving magnetic core assembly frame (1), a turntable mechanism (2) rotatably mounted on the moving magnetic core assembly frame (1), and a transport fixture (3) arranged circumferentially on the turntable mechanism (2); characterized in that, A magnetic core assembly device (4), a shaft assembly device (5), a snap ring assembly device (6), and a finished product unloading device (7) are sequentially arranged on the circumference of the rotating turntable mechanism (2); a dust blowing device (8) is provided between adjacent finished product unloading device (7) and magnetic core assembly device (4); a first detection component (9) is provided between adjacent magnetic core assembly device (4) and shaft assembly device (5); a second detection component (10) is provided between adjacent shaft assembly device (5) and snap ring assembly device (6); and a snap ring visual inspection component (11) is provided between adjacent snap ring assembly device (6) and finished product unloading device (7).
2. The automated assembly line for new energy epoxy high-voltage DC contactors as described in claim 1, characterized in that: The magnetic core assembly device (4) includes a magnetic core vibrating feeder (41) disposed on the moving magnetic core assembly frame (1); the output end of the magnetic core vibrating feeder (41) is provided with a magnetic core blocking assembly (42); a magnetic core conveying bracket (43) is provided on one side of the magnetic core blocking assembly (42); a magnetic core conveying lateral moving assembly (44) is provided on one side of the magnetic core conveying bracket (43); a magnetic core conveying vertical moving assembly (45) is fixedly disposed at the output end of the magnetic core conveying lateral moving assembly (44); a magnetic core grasping finger cylinder (46) is provided at the output end of the magnetic core conveying vertical moving assembly (45).
3. The automated assembly line for new energy epoxy high-voltage DC contactors as described in claim 1, characterized in that: The shaft assembly device (5) includes a shaft vibration feeder (51); the shaft vibration feeder (51) is vertically movable in the output direction with a shaft distribution mechanism (52); a shaft length detection component (53) is provided on one side of the shaft distribution mechanism (52); a shaft loading and handling robot (54) is movably provided between the shaft distribution mechanism (52) and the shaft length detection component (53); and a shaft direction adjustment mechanism (55) is provided on one side of the shaft length detection component (53) for lifting and lowering.
4. The automated assembly line for new energy epoxy high-voltage DC contactors as described in claim 3, characterized in that: The axial direction adjustment mechanism (55) includes an axial direction adjustment bracket; a lifting cylinder is provided on one side of the axial direction adjustment bracket; a flipping seat is provided at the output end of the lifting cylinder; the flipping seat is driven by a cylinder; and a flipping shaft clamping finger cylinder is provided at the other end of the flipping seat in the horizontal direction. The shaft loading and handling robot (54) includes an XZ translation component; the output end of the XZ translation component is provided with a shaft finger cylinder; The shaft length short detection assembly (53) includes a shaft length short detection bracket with a socket; a detection optical fiber is inserted into the shaft length short detection bracket; The shaft material distribution mechanism (52) includes a shaft material distribution bracket; a receiving fixture is movably provided on the top of the shaft material distribution bracket; a pushing cylinder is provided on one side of the shaft material distribution bracket; the pushing cylinder can drive the receiving fixture to move back and forth.
5. The automated assembly line for new energy epoxy high-voltage DC contactors as described in claim 1, characterized in that: The snap ring assembly device (6) includes a snap ring vibratory feeder (61); the output end of the snap ring vibratory feeder (61) is provided with a receiving fixture (62); a clamping assembly (63) is provided in front of the snap ring vibratory feeder (61); the clamping assembly (63) is detachably mounted on the receiving fixture (62); a push spring assembly (64) is movably provided on the clamping assembly (63); a servo drive motor (65) is provided on the clamping assembly (63); the servo drive motor (65) drives the push spring assembly (64) to move back and forth through a lead screw.
6. The automated assembly line for new energy epoxy high-voltage DC contactors as described in claim 1, characterized in that: The finished product unloading device (7) includes an unloading moving XZ component (71); the output end of the unloading moving XZ component (71) is provided with an unloading finger cylinder (72).
7. The automated assembly line for new energy epoxy high-voltage DC contactors as described in claim 1, characterized in that: The automated assembly line for the new energy epoxy high-voltage DC contactor also includes a first transport component and a qualified product conveying component located on one side of the turntable mechanism (2); the qualified product conveying component is equipped with a demagnetizing coil component.
8. The automated assembly line for new energy epoxy high-voltage DC contactors as described in claim 1, characterized in that: The first detection component (9) and the second detection component (10) are configured with similar mechanisms; the first detection component (9) includes a first detection bracket; the first detection bracket is tunably mounted with a detection sensor.