System for paying off thick cable in underground coal mine

By using cable hooks, fixed pulleys and power equipment in the underground coal mine cable pay-out system, combined with a turning guide device, the problems of time-consuming, labor-intensive and unsafe underground coal mine cable pay-out are solved, and an efficient and safe cable pay-out process is achieved.

CN223487707UActive Publication Date: 2025-10-28SHAANXI SHAANXI COAL HANCHENG MINING CO LTD
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Patent Information

Application Number
CN202422905819.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-28
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The process of laying cables underground in coal mines is time-consuming and labor-intensive, with poor safety and the risk of unsafe accidents.

Method used

Multiple cable hooks and fixed pulley systems are used, combined with power equipment and traction ropes. The power equipment is used to pull the cable through the traction rope to pay out the line, and a turning guide device is set at the turning point of the tunnel to guide the cable, reducing manual operation.

Benefits of technology

It improves the efficiency and safety of cable laying, reduces labor intensity and construction costs, reduces accident risks, and realizes the smooth guidance of cables in the tunnel.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223487707U_ABST
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Abstract

The utility model discloses a system for paying off a thick cable in an underground coal mine, which comprises a plurality of cable hooks, a plurality of fixed pulleys, a power device and a traction rope, one end of the traction rope is positioned at an arrangement starting point of the thick cable and is connected with the power device, and the other end of the traction rope sequentially penetrates through the fixed pulleys and continuously extends to the arrangement starting point of the thick cable; a thick cable is wound on the cable reel, and the head end of the thick cable is connected with the traction rope located at the arrangement starting point of the thick cable; the pulling rope is pulled by the power equipment to pull the thick cable to sequentially pass through the fixed pulleys until the head end of the thick cable reaches the arrangement terminal point; the cable reel is fixed at the top of the roadway, the cable is connected with the traction rope, and the fixed pulley and the turning guide device are arranged at the top of the roadway, so that power equipment can be utilized to pull the cable through the traction rope for paying off, time and labor are saved, and production efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of cable laying technology, specifically relating to a system for laying thick cables in underground coal mines. Background Technology

[0002] High-voltage cables in coal mines are mainly used for power transmission in coal mines to provide power support for various underground equipment. Except for cables connected to handheld or mobile equipment, cables must be suspended when laid underground.

[0003] The cables used in coal mine working faces have diameters ranging from 50 to 185 mm, with single strand lengths reaching up to 1000 meters and maximum weights of up to 10 tons. Conventional cable laying methods involve a large amount of manual labor for hauling, supplemented by cable supports to hang the cables on cable hooks. This is time-consuming, labor-intensive, and requires a large workforce, resulting in extremely high labor intensity and a long construction period. Furthermore, the complex conditions in underground roadways make manual hauling and lifting of cables highly susceptible to accidents. Utility Model Content

[0004] The purpose of this invention is to provide a system for laying out thick cables in underground coal mines, so as to solve the problems of time-consuming, labor-intensive and unsafe cable laying processes.

[0005] This utility model adopts the following technical solution: a system for laying out thick cables in underground coal mines, comprising:

[0006] Multiple cable hooks are arranged in a straight line with intervals; they are fixed to the top of the tunnel along the tunnel's direction.

[0007] Multiple fixed pulleys are arranged in a straight line with intervals; they are fixed to the top of the tunnel using anchor bolts along the tunnel direction and are set near the corresponding cable hooks;

[0008] The power equipment is located at the end of the thick cable route;

[0009] The traction rope has one end located at the starting point of the thick cable and connected to the power equipment, and the other end passes through each fixed pulley in sequence and extends continuously to the starting point of the thick cable.

[0010] The cable reel is hoisted to the top of the tunnel using hoisting anchor cables, at the starting point where a thick cable needs to be laid. The thick cable is wound around the cable reel, and the head end of the thick cable is connected to the traction rope at the starting point of the thick cable layout. Then, the traction rope, driven by the power equipment, pulls the thick cable through each fixed pulley in sequence until the head end of the thick cable reaches the end point of the layout.

[0011] Furthermore, the power equipment is an explosion-proof rubber-wheeled vehicle.

[0012] Furthermore, it also includes: a cable head net sleeve, used to connect the traction rope at the starting point of the thick cable arrangement to the cable head end of the cable reel.

[0013] Furthermore, it also includes a turning guide device installed between two adjacent fixed pulleys at the bend of the tunnel, which is used to guide the traction rope and thick cable at the bend.

[0014] Furthermore, the turning guide device includes:

[0015] The tunnel fixing frame is installed on one side of the inner tunnel sidewall at the bend.

[0016] Three rollers are installed in a triangular shape on the tunnel frame. The three rollers cooperate to form a triangular guide channel, which allows the thick cable to pass through the guide channel and guides the thick cable.

[0017] Furthermore, the tunnel fixing frame includes:

[0018] The side wall fixing rod is set vertically and fixed to the inner side wall of the tunnel at the bend.

[0019] The first ear plate is fixed to the middle of the side wall fixing rod;

[0020] The upper fixing rod is set horizontally, with its inner end fixed to the upper end of the side wall fixing rod and its outer end extending towards the center of the tunnel.

[0021] The lower fixing rod is horizontally set, with its inner end fixed to the lower end of the side wall fixing rod and its outer end extending towards the center of the roadway.

[0022] The second ear plate is fixed to the outer end of the upper fixing rod;

[0023] The third ear plate is fixed to the outer end of the lower fixing rod and is located below the second ear plate;

[0024] A roller is installed between the first ear plate and the third ear plate, between the third ear plate and the second ear plate, and between the second ear plate and the first ear plate, so that the three rollers form a triangular guide channel.

[0025] The beneficial effects of this utility model are:

[0026] This utility model fixes the cable reel to the top of the tunnel and connects the cable to the traction rope. At the same time, it sets a fixed pulley and a turning guide device at the top of the tunnel, which can use power equipment to pull the cable to lay the line by traction rope, saving time and effort and improving production efficiency.

[0027] This invention utilizes a power device to pull the cable via a traction rope during the cable laying process, eliminating the need for manual cable lifting and greatly improving safety.

[0028] This invention allows the cable to be gradually removed from the fixed pulley and then hung on the cable hook after the cable laying is completed. The fixed pulley can be removed and reused, reducing construction costs.

[0029] In the process of laying out the cable, this utility model fixes a turning guide device on the side wall of the tunnel at the bend. The turning guide device uses three rollers to form a triangular guide channel, which can play a good guiding and load-bearing role for the traction rope or cable, and prevent it from deviating or sagging due to gravity at the bend of the tunnel. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the system of this utility model;

[0031] Figure 2 This is a schematic diagram of the turning guide device in this utility model;

[0032] Among them, 1. Roadway fixing frame; 2. Roller; 3. Side wall fixing rod; 4. First ear plate; 5. Upper fixing rod; 6. Lower fixing rod; 7. Second ear plate; 8. Third ear plate; 9. Fixed pulley; 10. Cable reel; 11. Arrangement starting point; 12. Arrangement ending point; 13. Power equipment; 14. Traction rope. Detailed Implementation

[0033] The present invention will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0034] This utility model provides a system for laying out thick cables in underground coal mines, such as... Figure 1 As shown, it includes: multiple cable hooks, multiple fixed pulleys 9, power equipment 13, traction rope 14, and cable reel 10.

[0035] Multiple cable hooks are arranged in a straight line and spaced apart; multiple cable hooks are fixed to the top of the tunnel along the tunnel direction; multiple fixed pulleys 9 are arranged in a straight line and spaced apart; multiple fixed pulleys 9 are fixed to the top of the tunnel using anchor bolts along the tunnel direction and are set close to the corresponding cable hooks.

[0036] The power equipment 13 is located at the end point 12 of the thick cable; one end of the traction rope 14 is located at the starting point 11 of the thick cable and is connected to the power equipment 13, and the other end of the traction rope 14 passes through each fixed pulley 9 in sequence and extends continuously to the starting point 11 of the thick cable.

[0037] The cable reel 10 is hoisted on the top of the roadway using a hoisting anchor cable and is located at the starting point 11 where the thick cable needs to be laid. The thick cable is wound on the cable reel 10 and the head end of the thick cable is connected to the traction rope 14 located at the starting point 11 of the thick cable. Then, the traction rope 14, under the pull of the power equipment 13, pulls the thick cable through each fixed pulley 9 in sequence until the head end of the thick cable reaches the end point 12 of the layout.

[0038] Among them, power equipment 13 is an explosion-proof rubber-wheeled vehicle.

[0039] This utility model also includes: a cable head net sleeve, which is used to connect the traction rope 14 of the starting point 11 of the thick cable arrangement to the cable head end of the cable reel 10.

[0040] This utility model also includes: a turning guide device installed between two adjacent fixed pulleys 9 at the bend of the tunnel, which is used to guide the traction rope 14 and the thick cable at the bend.

[0041] like Figure 2 As shown, the turning guide device includes: a roadway fixing frame 1 and three rollers 2. One side of the roadway fixing frame 1 is installed on the inner side wall of the roadway at the turn. The three rollers 2 are installed in a triangular shape on the roadway fixing frame 1. The three rollers 2 cooperate with each other to form a triangular guide channel, so that the thick cable passes through the guide channel and is guided.

[0042] The tunnel fixing frame 1 includes: side wall fixing rod 3, first ear plate 4, upper fixing rod 5, lower fixing rod 6, second ear plate 7, and third ear plate 8.

[0043] The side wall fixing rod 3 is set vertically and fixed to the inner side wall of the roadway at the bend; the first ear plate 4 is fixed to the middle of the side wall fixing rod 3; the upper fixing rod 5 is set horizontally, with the inner end of the upper fixing rod 5 fixed to the upper end of the side wall fixing rod 3 and the outer end of the upper fixing rod 5 extending towards the center of the roadway.

[0044] The lower fixing rod 6 is horizontally set, with its inner end fixed to the lower end of the side wall fixing rod 3, and its outer end extending toward the center of the roadway; the second ear plate 7 is fixed to the outer end of the upper fixing rod 5; and the third ear plate 8 is fixed to the outer end of the lower fixing rod 6 and located below the second ear plate 7.

[0045] A roller 2 is installed between the first ear plate 4 and the third ear plate 8, between the third ear plate 8 and the second ear plate 7, and between the second ear plate 7 and the first ear plate 4, so that the three rollers 2 form a triangular guide channel.

[0046] The method of using this utility model includes the following steps:

[0047] Step 1: Fix multiple fixed pulleys 9 at the top of the tunnel using anchor bolts, so that the multiple fixed pulleys 9 are arranged in a straight line and spaced apart;

[0048] Step 2: The cable reel 10 with the cable coiled around it is hoisted to the top of the roadway using hoisting anchor cables, and is located at the starting point 11 where the thick cable needs to be laid.

[0049] Step 3: Pass the traction rope 14 through each fixed pulley 9 in sequence, so that one end of the traction rope 14 is located at the starting point 11 of the thick cable arrangement, and the other end is located at the ending point 12 of the thick cable arrangement.

[0050] Step 4: Connect one end of the traction rope 14 at the starting point 11 of the thick cable arrangement to the head end of the thick cable on the cable reel 10.

[0051] Step 5: At the end point 12 of the thick cable layout, use the power equipment 13 to pull the traction rope 14, so that the traction rope 14 pulls the thick cable through each fixed pulley 9 in sequence until the end of the thick cable reaches the end point 12.

[0052] The method of using this utility model is as follows:

[0053] The cable reel 10 with the cable coiled is fixed to the top of the tunnel. Then, fixed pulleys 9 are fixed on the side wall of the tunnel along the route where the thick cable needs to be laid. The traction rope 14 is then passed through each fixed pulley 9 in sequence, so that one end of the traction rope 14 is located at the starting point 11 of the thick cable and the other end is located at the ending point 12 of the thick cable. Then, the end of the traction rope 14 at the starting point 11 of the thick cable is connected to the head end of the thick cable on the cable reel 10. The power equipment 13 is started to pull the traction rope 14, which in turn pulls the thick cable through each fixed pulley 9 in sequence until the head end of the thick cable reaches the ending point 12.

[0054] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A system for laying out thick cables in underground coal mines, characterized in that, include: Multiple cable hooks are arranged in a straight line with intervals; they are fixed to the top of the tunnel along the tunnel's direction. Multiple fixed pulleys (9) are arranged in a straight line and spaced apart; they are fixed to the top of the tunnel using anchor rods along the tunnel direction and set close to the corresponding cable hooks; The power equipment (13) is located at the end of the thick cable (12); The traction rope (14) has one end located at the starting point (11) of the thick cable and connected to the power equipment (13), and the other end passes through each of the fixed pulleys (9) and extends continuously to the starting point (11) of the thick cable. The cable reel (10) is hoisted on the top of the roadway using a hoisting anchor cable and is located at the starting point (11) where the thick cable needs to be laid. The thick cable is wound on the cable reel (10) and the head end of the thick cable is connected to the traction rope (14) located at the starting point (11) of the thick cable. Then, the traction rope (14) is pulled by the power equipment (13) to pull the thick cable through each fixed pulley (9) until the head end of the thick cable reaches the end point (12).

2. The system for laying out thick cables in underground coal mines according to claim 1, characterized in that, The power equipment (13) is an explosion-proof rubber-wheeled vehicle.

3. The system for laying out thick cables in underground coal mines according to claim 1, characterized in that, Also includes: Cable head sleeve is used to connect the traction rope (14) at the starting point (11) of the thick cable arrangement to the cable head end of the cable reel (10).

4. The system for laying out thick cables in underground coal mines according to claim 1, characterized in that, Also includes: A turning guide device is installed between two adjacent fixed pulleys (9) at the bend of the roadway, which is used to guide the traction rope (14) and the thick cable at the bend.

5. A system for laying out thick cables in underground coal mines according to claim 4, characterized in that, The turning guide device includes: The tunnel fixing frame (1) is installed on one side of the inner tunnel sidewall at the bend; Three rollers (2) are installed in a triangular shape on the tunnel fixing frame (1). The three rollers (2) cooperate with each other to form a triangular guide channel, so that the thick cable passes through the guide channel and is guided.

6. A system for laying out thick cables in underground coal mines according to claim 5, characterized in that, The tunnel fixing frame (1) includes: Side wall fixing rod (3) is set vertically and fixed on the inner side wall of the roadway at the bend; The first ear plate (4) is fixed in the middle of the side wall fixing rod (3); The upper fixing rod (5) is set horizontally, with its inner end fixed to the upper end of the side wall fixing rod (3) and its outer end extending toward the center of the tunnel. The lower fixing rod (6) is set horizontally, with its inner end fixed to the lower end of the side wall fixing rod (3) and its outer end extending toward the center of the tunnel. The second ear plate (7) is fixed to the outer end of the upper fixing rod (5); The third ear plate (8) is fixed to the outer end of the lower fixing rod (6) and located below the second ear plate (7); A roller (2) is installed between the first ear plate (4) and the third ear plate (8), between the third ear plate (8) and the second ear plate (7), and between the second ear plate (7) and the first ear plate (4), so that the three rollers (2) form a triangular guide channel.